Impurity removal device for donkey-hide gelatin production
By designing a closed donkey-hide gelatin removal device, the heating components and filter components are used to achieve efficient heating, melting and removing and collecting donkey-hide gelatin, the problem of inefficient removal of donkey-hide gelatin in the existing technology is solved, and energy consumption reduction and automatic transfer are achieved. .
Patent Information
- Application Number
- CN202420414494.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing donkey-hide gelatin removal device lacks an efficient decomposition structure, which makes it difficult to quickly filter and screen the donkey-hide gelatin after heating and melting, and the donkey-hide gelatin liquid after decomposition cannot be quickly collected, affecting the rapid cooling and forming work.
A decomposition device for production of donkey-hide gelatin is designed, including a decompression box and a heating box, which is connected through a cutting pipe, and is equipped with a solenoid valve, heating component, filter component, guide plate and collection box. The entire heating and decompression collection process is Perform in a closed space to reduce heat loss, reduce energy consumption, and use high viscosity conveying pumps to achieve automated transfer.
Efficient heating and melting and decontamination of donkey-hide gelatin are achieved, reducing heating energy consumption, avoiding the introduction of new impurities, and improving production efficiency through automated transfer.
Smart Images

Figure CN222468987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of donkey-hide gelatin processing, in particular to an impurity removal device for donkey-hide gelatin production. Background Art
[0002] Impurity removal refers to the process of effectively removing impurities contained in the original substance without reacting with the main components and without introducing new impurities, such as removing sodium carbonate from sodium bicarbonate. There are several principles for removing impurities: (1) do not introduce new impurities as much as possible; (2) keep the experimental procedures to a minimum; (3) remove impurities as much as possible. (4) You can also find ways to convert impurities into the main pure substance. (5) Reduce the loss of the main substance.
[0003] At present, the existing device for removing impurities from donkey-hide gelatin lacks an efficient donkey-hide gelatin impurity removal structure. When removing impurities from donkey-hide gelatin, the heated and melted donkey-hide gelatin cannot be quickly filtered and screened. In addition, the existing donkey-hide gelatin liquid after the impurities removal cannot be quickly collected, and thus the rapid cooling and molding work after the impurities removal of the donkey-hide gelatin cannot be performed.
[0004] Announcement No. CN217549186U proposes a device for removing impurities from donkey-hide gelatin. The device is provided with an efficient donkey-hide gelatin removal structure, that is, a donkey-hide gelatin melting box is provided above the device, and two discharge holes are symmetrically opened at the bottom of the donkey-hide gelatin melting box, and a removal filter is provided below the discharge holes. When the donkey-hide gelatin is removed from the donkey-hide gelatin, the heated and melted donkey-hide gelatin can be quickly filtered and screened; however, the heating and melting of the donkey-hide gelatin in the heating box and the collection after the removal of impurities in the device are completely exposed to the external environment, which not only increases energy consumption but also easily introduces new impurities. In addition, the donkey-hide gelatin after impurities removal needs to be manually transported away for subsequent cooling and molding, which is not convenient enough. Utility Model Content
[0005] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose an impurity removal device for donkey-hide gelatin production.
[0006] The technical solution adopted by the utility model to solve its technical problems is:
[0007] A de-impurity device for donkey-hide gelatin production comprises a de-impurity box and a heating box arranged on the de-impurity box, the de-impurity box and the heating box are connected through a feed pipe, the feed pipe is provided with a solenoid valve, a heating component is provided in the heating box, a feed port and a slide symmetrically distributed about the feed port are provided on the heating box, a pull plate is slidably matched in the slide, and limit plates are respectively provided at both ends of the slide, the pull plate cooperates with the feed port, a filter component, a guide plate and a collection box are arranged in sequence from top to bottom in the de-impurity box, a high-viscosity delivery pump is connected to one side of the collection box, and the high-viscosity delivery pump adopts the existing technology without any improvement.
[0008] The device is in a closed space during the heating and melting of donkey-hide gelatin and the subsequent impurity removal and collection process. At this time, the heat loss rate to the outside is slowed down, and the energy consumption of subsequent heating is reduced. At the same time, no new impurities in the air will be introduced after the collection is completed. Finally, a high-viscosity delivery pump is used to complete the automatic transfer of donkey-hide gelatin, and the impurity removal effect is good.
[0009] Furthermore, the heating assembly includes an inclined platform and a heating plate. The inclined platform is symmetrically arranged at the inner bottom of the heating box, and the heating plate is arranged on the inclined platform.
[0010] The above scheme realizes the melting of donkey-hide gelatin through the heating component and can also reduce the probability of accumulation of donkey-hide gelatin in the heating box during the subsequent discharging process.
[0011] Furthermore, the filter assembly includes a card slot, a filter plate, a sealing plate and a handle. The card slot is symmetrically arranged in the debris removal box, and a socket facing the card slot is opened on the debris removal box. The filter plate is matched in the card slot, and one end of the filter plate is connected to a sealing plate adapted to the socket, and a handle is arranged on the sealing plate.
[0012] The above scheme can take out and replace the filter plate in time after the filter assembly is blocked, thereby ensuring the stability of the impurity removal effect.
[0013] Furthermore, the material guide plates are symmetrically distributed with respect to the inner wall of the impurity removal box and have an inclination angle of 15-25 degrees, and the material guide plates are anti-sticking plates.
[0014] The above scheme adopts the anti-sticking plate to reduce the probability of donkey-hide gelatin adhering to the material guide plate.
[0015] Furthermore, a handle is provided on the pull plate.
[0016] Furthermore, the inner wall of the heating box and the inner side of the pull plate are both provided with thermal insulation panels.
[0017] The above solution can further reduce the speed at which heat in the heating box is lost to the outside through the thermal insulation board, thereby achieving better thermal insulation effect and being more energy-efficient.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] Compared with the prior art, the device is in a closed space during the heating and melting of donkey-hide gelatin and the subsequent impurity removal and collection process. At this time, the heat loss rate to the outside is slowed down, and the energy consumption of subsequent heating is reduced. At the same time, no new impurities in the air will be introduced after the collection is completed. Finally, a high-viscosity delivery pump is used to complete the automatic transfer of donkey-hide gelatin, and the impurity removal effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the pull plate installation;
[0022] Figure 3 It is a schematic diagram of the connection between the sealing plate and the filter plate;
[0023] Figure 4 This is a schematic diagram of the handle installation;
[0024] Reference numerals:
[0025] 1. Heating box; 11. Feeding port; 12. Slide; 13. Limiting plate; 14. Pull plate; 15. Handle; 16. Inclined platform; 17. Heating plate; 2. Feeding pipe; 21. Solenoid valve; 3. De-duster box; 301. Socket; 31. Slot; 32. Filter plate; 33. Sealing plate; 34. Handle; 35. Guide plate; 36. Collection box; 37. High viscosity delivery pump. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:
[0027] like Figures 1 to 4 As shown, a de-impurity device for donkey-hide gelatin production comprises a de-impurity box 3 and a heating box 1 arranged on the de-impurity box 3, the de-impurity box 3 and the heating box 1 are connected through a feed pipe 2, the feed pipe 2 is provided with a solenoid valve 21, a heating component is provided in the heating box 1, a feed port 11 and a chute 12 symmetrically distributed about the feed port 11 are provided on the heating box 1, a pull plate 14 is slidably matched in the chute 12, and limit plates 13 are respectively provided at both ends of the chute 12, further optimized, a handle 15 is provided on the pull plate 14, the pull plate 14 cooperates with the feed port 11, a filter component, a guide plate 35 and a collection box 36 are sequentially arranged from top to bottom in the de-impurity box 3, a high-viscosity delivery pump 37 is connected to one side of the collection box 36, and the guide plate 35 is obliquely symmetrically distributed about the inner wall of the de-impurity box 3 and the inclination angle is 15-25 degrees.
[0028] Further refinement of the embodiment of the present utility model is as follows: Figure 1 As shown, the heating component includes an inclined platform 16 and a heating plate 17. The inclined platform 16 is symmetrically arranged at the bottom of the interior of the heating box 1, and the heating plate 17 is arranged on the inclined platform 16. The heating component can be used to melt the donkey-hide gelatin and reduce the probability of accumulation of the donkey-hide gelatin in the heating box 1 during the subsequent discharging process.
[0029] Further refinement of the embodiment of the present utility model is as follows: Figure 1 , Figure 3 and Figure 4 As shown, the filter assembly includes a card slot 31, a filter plate 32, a sealing plate 33 and a handle 34. The card slots 31 are symmetrically arranged in the impurity removal box 3, and a socket 301 facing the card slot 31 is opened on the impurity removal box 3. The card slot 31 is matched with the filter plate 32, and one end of the filter plate 32 is connected to a sealing plate 33 adapted to the socket 301, and a handle 34 is arranged on the sealing plate 33. Through the filter assembly, the filter plate 32 can be taken out and replaced in time after being blocked, thereby ensuring the stability of the impurity removal effect.
[0030] It should be noted that the solenoid valve 21, the heating plate 17 and the high-viscosity delivery pump 37 are all electrically connected to the controller, which is not shown in the figure.
[0031] The workflow of this utility model:
[0032] First, put the donkey-hide gelatin into the heating box 1 from the feed port 11. After the feeding is completed, the pull plate 14 is immediately pulled to achieve the blocking of the feed port 11. Then the controller controls the heating plate 17 to be energized to heat the donkey-hide gelatin until it melts. After the donkey-hide gelatin melts, the controller immediately controls the solenoid valve 21 to open. At this time, the donkey-hide gelatin can flow into the impurity removal box 3. Due to the existence of the inclined platform 16, the donkey-hide gelatin is not easy to accumulate in the heating box 1 during the discharge process. After the donkey-hide gelatin flows into the impurity removal box 3, it will fall on the filter plate 32. At this time, the impurities are left behind, and the remaining donkey-hide gelatin continues to move downward through the filter plate 32, and then passes through the guide plate 3 5 can all flow into the collection box 36. After all the donkey-hide gelatin has been filtered and impurities removed, the controller will control the high-viscosity delivery pump 37 to work to realize the automatic transfer of the donkey-hide gelatin to the next area to complete the cooling and molding process. Compared with the prior art, the device is in a closed space during the heating and melting of the donkey-hide gelatin and the subsequent impurity removal and collection process. At this time, the heat loss rate to the outside is slowed down, the energy consumption of subsequent heating is reduced, and no new impurities in the air will be introduced after the collection is completed. Finally, the high-viscosity delivery pump 37 is used to complete the automatic transfer of the donkey-hide gelatin, and the impurity removal effect is good.
[0033] In some embodiments, the material guide plate 35 is an anti-sticking plate; this embodiment can reduce the probability of donkey-hide gelatin adhering to the material guide plate 35.
[0034] In other embodiments, thermal insulation panels are provided on the inner wall of the heating box 1 and the inner side of the pull plate 14; this embodiment can further reduce the speed at which heat in the heating box 1 is lost to the outside, and has a better thermal insulation effect and is more energy-efficient.
[0035] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. An impurity removal device for donkey-hide gelatin production, characterized in that: The invention comprises a de-impurity box (3) and a heating box (1) arranged on the de-impurity box (3), wherein the de-impurity box (3) and the heating box (1) are connected via a feed pipe (2), the feed pipe (2) is provided with a solenoid valve (21), a heating component is arranged in the heating box (1), a feed port (11) and a slide groove (12) symmetrically distributed with respect to the feed port (11) are arranged in the heating box (1), a pull plate (14) is slidably matched in the slide groove (12), and limit plates (13) are respectively arranged at both ends of the slide groove (12), the pull plate (14) is matched with the feed port (11), a filter component, a guide plate (35) and a collection box (36) are arranged in sequence from top to bottom in the de-impurity box (3), and a high-viscosity delivery pump (37) is connected to one side of the collection box (36).
2. The impurity removal device for donkey-hide gelatin production according to claim 1, characterized in that: The heating assembly comprises an inclined platform (16) and a heating plate (17); the inclined platform (16) is symmetrically arranged at the inner bottom end of the heating box (1), and the heating plate (17) is arranged on the inclined platform (16).
3. The impurity removal device for donkey-hide gelatin production according to claim 1, characterized in that: The filter assembly comprises a card slot (31), a filter plate (32), a sealing plate (33) and a handle (34); the card slot (31) is symmetrically arranged in the impurity removal box (3); a plug hole (301) facing the card slot (31) is provided on the impurity removal box (3); the card slot (31) is matched with the filter plate (32); one end of the filter plate (32) is connected to a sealing plate (33) matched with the plug hole (301); and the sealing plate (33) is provided with a handle (34).
4. The impurity removal device for donkey-hide gelatin production according to claim 1, characterized in that: The guide plates (35) are symmetrically distributed with respect to the inner wall of the impurity removal box (3) and have an inclination angle of 15-25 degrees. The guide plates (35) are anti-sticking plates.
5. The impurity removal device for donkey-hide gelatin production according to claim 1, characterized in that: The pull plate (14) is provided with a handle (15).
6. The impurity removal device for donkey-hide gelatin production according to claim 1, characterized in that: The inner wall of the heating box (1) and the inner side of the pull plate (14) are both provided with thermal insulation panels.
Citation Information
Patent Citations
Device for removing impurities in donkey-hide gelatin
CN217549186U