Soldering flux material mixing reaction kettle with impurity precipitation mechanism

By designing the suction mechanism and precipitation box in the flux material mixing reactor, and using the vacuum suction principle to precipitate impurities, the problem that the existing reactor cannot effectively precipitate impurities is solved, and the purification and subsequent processing of the flux mixed liquid are achieved Improvement of quality.

CN222469006UActive Publication Date: 2025-02-14TURPAN SHENGYUN IND & TRADE CO LTD
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Patent Information

Application Number
CN202420416203.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-02-14
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The existing reactors cannot effectively precipitate impurities when preparing flux mixed liquids, resulting in the presence of impurities in subsequent processing and affecting quality.

Method used

A flux material mixing reactor with an impurity precipitation mechanism is designed. By setting up a suction mechanism and a precipitation box, the mixed liquid is sent into the precipitation box for precipitation by using the principle of vacuum suction to achieve separation of liquid and impurities.

Benefits of technology

Effectively precipitate impurities, ensure the purity of the flux mixed liquid, and improve the quality and efficiency of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soldering flux preparation reaction kettles, and discloses a soldering flux material mixing reaction kettle with an impurity precipitation mechanism, which comprises a reaction kettle and a precipitation box, a suction mechanism is arranged between the reaction kettle and the precipitation box, and the suction mechanism comprises a connecting frame body, a U-shaped block, a bent pipe, a threaded rod, a connecting block and a partition plate, an upper cover is arranged above the settling tank, a discharge pipe is fixedly connected to the middle position of the upper surface of the upper cover, the discharge pipe is connected with an external suction device, the number of the bent pipes is two, the two bent pipes are connected to the bottom of the reaction kettle and the bottom of the settling tank respectively, and bent pipes are fixedly connected to the two sides of the connecting frame body respectively. According to the reaction kettle provided with the impurity precipitation mechanism and used for mixing the soldering flux materials, mixed liquid in the reaction kettle is transferred into the precipitation box for impurity precipitation through the vacuum suction principle, impurities and the liquid can be effectively separated conveniently, and therefore the needed materials of the needed soldering flux can be obtained.
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Description

Technical Field

[0001] The utility model relates to the technical field of flux preparation reaction kettles, in particular to a flux material mixing reaction kettle with an impurity precipitation mechanism. Background Art

[0002] Flux can help and promote the welding process in the welding process. It is also a chemical substance with protective effect and prevents oxidation reaction. Flux can be divided into solid, liquid and gas. It mainly assists heat conduction, removes oxides, reduces the surface tension of the material to be welded, removes oil stains on the surface of the material to be welded, increases the welding area and prevents re-oxidation. However, before using the flux, it needs to be prepared in a reactor.

[0003] However, the following problems still exist in actual use:

[0004] In the existing reactor preparation process, the reactor itself is unable to precipitate impurities in the prepared mixed liquid, and the mixed liquid transported out contains certain impurities, and the presence of impurities affects subsequent processing. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a flux material mixing reactor with an impurity precipitation mechanism, which has the advantages of being able to effectively precipitate the prepared mixed liquid and effectively separate the liquid and impurities, thus solving the problems raised in the background technology.

[0006] The utility model provides the following technical scheme: a reaction kettle for mixing flux materials with an impurity precipitation mechanism, comprising: a reaction kettle and a precipitation box, a suction mechanism is arranged between the reaction kettle and the precipitation box, the suction mechanism comprises a connecting frame, a U-shaped block, a bent pipe, a threaded rod, a connecting block and a partition plate, an upper cover is arranged above the precipitation box, a discharge pipe is fixedly connected to the middle position of the upper surface of the upper cover, the discharge pipe is connected to an external suction device, two groups of the bent pipes are arranged, the two groups of the bent pipes are respectively connected to the bottom of the reaction kettle and the precipitation box, the two sides of the connecting frame are respectively fixedly connected with the bent pipes, the inner side of the U-shaped block is fixedly connected to the outer side of the connecting frame, the outer surface of the threaded rod is threadedly connected to the inner part of the U-shaped block, a slide groove is opened inside the connecting frame, the outer surface of the partition plate is slidably connected to the inner part of the slide groove, the lower surface of the connecting block is fixedly connected to the upper surface of the partition plate, and the lower end of the threaded rod is rotatably sleeved with the inner part of the connecting block.

[0007] Preferably, an output pipe is fixedly connected to the lower surface of the curved pipe arranged below the sedimentation box, a connector is fixedly connected to the lower end of the output pipe, a block is inserted into the interior of the connector, and the connector is connected to an external suction device.

[0008] Preferably, side grooves are provided on both sides of the interior of the connecting frame, the two sides of the partition plate are slidably connected to the interior of the side grooves, and the upper end of the threaded rod is fixedly connected to a rotating block.

[0009] Preferably, an inner groove is provided inside the sedimentation box, and the interior of the inner groove is arc-shaped.

[0010] Preferably, a fitting plate is fixedly connected to the outer surface of the end of the bent pipe, and mounting bolts are threadedly connected to the four corners of the fitting plate, and the mounting bolts are threadedly connected to the reaction kettle and the sedimentation tank respectively.

[0011] Preferably, the reactor is arranged on one side of the sedimentation tank.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The flux material mixing reactor with impurity precipitation mechanism is provided with a suction mechanism. When the mixed liquid in the reactor is sent into the precipitation tank, the two sets of elbows are connected through the connecting frame. The two sets of elbows are respectively installed on the reactor and the precipitation tank through the use of the bonding plate and the mounting bolts. At this time, the upper cover is covered on the precipitation tank, and the gas in the precipitation tank is extracted through the discharge pipe provided on the upper cover, so that the interior is in a vacuum-like state. At this time, by rotating the rotating block, the rotating block drives the threaded rod to move upward on the U-shaped block. Since the other end of the threaded rod is connected to the partition plate through the connecting block, Thereby, the partition plate moves upward synchronously inside the connecting frame. At this time, the elbow and the connecting frame are in a pipeline state. At the same time, the principle of vacuum suction is utilized to allow the mixed liquid material inside the reactor to enter the interior of the sedimentation tank through the elbow and the connecting frame. After the mixed liquid is discharged into the sedimentation tank, the partition plate is reset to allow the mixed liquid to precipitate inside the sedimentation tank, so that impurities and liquid are separated. The structure is set up to transfer the mixed liquid inside the reactor into the interior of the sedimentation tank for impurity precipitation through the principle of vacuum suction, which is convenient for effectively separating impurities from liquid, thereby obtaining the required materials for the required flux.

[0014] 2. This flux material mixing reactor with impurity precipitation mechanism is provided with an inner tank, an output pipe, a blocking block and a connecting head. When conveying the mixed liquid, the blocking block is inserted into the inside of the connecting head. After precipitation is completed, the liquid inside the sedimentation box is discharged. Since the inner tank inside the sedimentation box has a certain curvature, the precipitated impurities enter the curved pipe connected to the sedimentation box. At this time, the blocking block is pulled out, and the precipitated impurities are discharged by suction at the position of the connecting head, thereby ensuring the cleanliness of the inside of the sedimentation box. The setting of this structure can effectively deal with the impurities precipitated inside the sedimentation box, and can effectively avoid the impurities remaining inside the sedimentation box, which is convenient for precipitation treatment again. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0016] Figure 2 This is a schematic diagram of the structure of the elbow portion of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the suction mechanism of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the sedimentation box of the utility model;

[0019] Figure 5 It is a schematic diagram of the cross-sectional structure of the connection frame of the utility model.

[0020] In the figure: 1. Reactor; 2. Sedimentation box; 3. Suction mechanism; 4. Connection frame; 5. U-shaped block; 6. Laminating plate; 7. Mounting bolts; 8. Bend pipe; 9. Rotating block; 10. Partition plate; 11. Connection block; 12. Threaded rod; 13. Discharge pipe; 14. Upper cover; 15. Inner groove; 16. Slide groove; 17. Side groove; 18. Output pipe; 19. Connector; 20. Block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 , Figure 2 , Figure 3 and Figure 5A flux material mixing reactor with an impurity precipitation mechanism comprises: a reactor 1 and a precipitation tank 2, a suction mechanism 3 is arranged between the reactor 1 and the precipitation tank 2, the suction mechanism 3 comprises a connecting frame 4, a U-shaped block 5, a bent pipe 8, a threaded rod 12, a connecting block 11 and a partition plate 10, an upper cover 14 is arranged above the precipitation tank 2, a discharge pipe 13 is fixedly connected to the middle position of the upper surface of the upper cover 14, the discharge pipe 13 is connected to an external suction device, two groups of bent pipes 8 are arranged, and the two groups of bent pipes 8 are respectively The reactor 1 is connected to the bottom of the sedimentation tank 2, and the two sides of the connecting frame 4 are respectively fixedly connected with the bent pipe 8, the inner side of the U-shaped block 5 is fixedly connected to the outer side of the connecting frame 4, the outer surface of the threaded rod 12 is connected to the inner thread of the U-shaped block 5, and the inner part of the connecting frame 4 is provided with a slide groove 16, the outer surface of the partition plate 10 is connected to the inner part of the slide groove 16 by sliding, the lower surface of the connecting block 11 is fixedly connected to the upper surface of the partition plate 10, the lower end of the threaded rod 12 is connected to the inner part of the connecting block 11 by rotation, and the connecting frame Side grooves 17 are provided on both sides of the interior of the body 4, and both sides of the partition plate 10 are slidably connected to the inside of the side grooves 17. The upper end of the threaded rod 12 is fixedly connected to a rotating block 9, and the upper cover 14 is covered on the sedimentation box 2. The gas inside the sedimentation box 2 is extracted by connecting an external suction device through a discharge pipe 13 provided on the upper cover 14, so that the interior is in a vacuum-like state. At this time, by rotating the rotating block 9, the rotating block 9 drives the threaded rod 12 to move upward on the U-shaped block 5. Since the other end of the threaded rod 12 is connected to the partition plate 10 through the connecting block 11, the partition plate 10 moves upward in the connecting frame 4 synchronously. At this time, the elbow 8 and the connecting frame 4 are in a pipeline state. At the same time, by utilizing the principle of vacuum suction, the mixed liquid material inside the reactor 1 enters the interior of the sedimentation box 2 through the elbow 8 and the connecting frame 4. When the mixed liquid is discharged into the interior of the sedimentation box 2, the mixed liquid is precipitated in the interior of the sedimentation box 2 by resetting the partition plate 10, so that impurities and liquid are separated.

[0023] See also Figure 5 The lower surface of the curved pipe 8 arranged below the sedimentation tank 2 is fixedly connected with an output pipe 18, and the lower end of the output pipe 18 is fixedly connected with a connector 19. A blocking block 20 is inserted inside the connector 19. The connector 19 is connected to an external suction device. After sedimentation is completed, the liquid inside the sedimentation tank 2 is discharged. Since the inner groove 15 provided inside the sedimentation tank 2 has a certain curvature, the precipitated impurities enter the curved pipe 8 connected to the sedimentation tank 2. At this time, the blocking block 20 is pulled out, and the precipitated impurities are discharged by sucking the position of the connector 19.

[0024] See also Figure 4 An inner groove 15 is provided inside the sedimentation box 2, and the interior of the inner groove 15 is in an arc shape, which is convenient for discharging impurities from the sedimentation box 2 and ensuring the cleanliness of the interior of the sedimentation box 2.

[0025] See also Figure 2 The outer surface of the end of the bent pipe 8 is fixedly connected with a fitting plate 6, and the four corners of the fitting plate 6 are threadedly connected with mounting bolts 7, and the mounting bolts 7 are threadedly connected to the reactor 1 and the sedimentation tank 2 respectively. The bent pipe 8 is installed on the reactor 1 and the sedimentation tank 2 by using the fitting plate 6 and the mounting bolts 7 in combination.

[0026] See also Figure 1 The reaction kettle 1 is arranged on one side of the sedimentation tank 2.

[0027] Working principle: when in use, first, place the required materials inside 1 for mixed reaction. After the reaction is completed, send the mixed liquid inside the reactor 1 into the sedimentation tank 2. Since the two sets of elbows 8 are connected through the connecting frame 4, the two sets of elbows 8 are respectively installed on the reactor 1 and the sedimentation tank 2 through the cooperation of the bonding plate 6 and the mounting bolts 7. At this time, cover the sedimentation tank 2 with the upper cover 14, and extract the gas inside the sedimentation tank 2 through the discharge pipe 13 opened on the upper cover 14, so that the interior is in a vacuum-like state. At this time, by rotating the rotating block 9, the rotating block 9 drives The threaded rod 12 moves upward on the U-shaped block 5. Since the other end of the threaded rod 12 is connected to the partition plate 10 through the connecting block 11, the partition plate 10 moves upward inside the connecting frame 4 synchronously. At this time, the elbow 8 and the connecting frame 4 are in a pipeline state. At the same time, the principle of vacuum suction is used to allow the mixed liquid material inside the reactor 1 to enter the sedimentation tank 2 through the elbow 8 and the connecting frame 4. After the mixed liquid is discharged into the sedimentation tank 2, the partition plate 10 is reset to allow the mixed liquid to precipitate inside the sedimentation tank 2, so that impurities and liquid are separated.

[0028] When conveying the mixed liquid, the block 20 is inserted into the inside of the connector 19. After sedimentation is completed, the liquid inside the sedimentation box 2 is discharged. Since the inner groove 15 opened inside the sedimentation box 2 has a certain curvature, the precipitated impurities enter the curved pipe 8 connected to the sedimentation box 2. At this time, the block 20 is pulled out, and the precipitated impurities are discharged by sucking the position of the connector 19.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flux material mixing reactor with an impurity precipitation mechanism, characterized in that: include: A reaction kettle (1) and a sedimentation tank (2), wherein a suction mechanism (3) is arranged between the reaction kettle (1) and the sedimentation tank (2), wherein the suction mechanism (3) comprises a connecting frame (4), a U-shaped block (5), a bent pipe (8), a threaded rod (12), a connecting block (11) and a partition plate (10), wherein an upper cover (14) is arranged above the sedimentation tank (2), wherein a discharge pipe (13) is fixedly connected to the middle position of the upper surface of the upper cover (14), wherein the discharge pipe (13) is connected to an external suction device, and wherein two groups of the bent pipes (8) are arranged, wherein the two groups of the bent pipes (8) are respectively connected to the reaction kettle (1) and the sedimentation tank (2). The bottom of the sediment box (2) is connected, the two sides of the connecting frame (4) are fixedly connected with bent pipes (8), the inner side of the U-shaped block (5) is fixedly connected with the outer side of the connecting frame (4), the outer surface of the threaded rod (12) is threadedly connected with the inner part of the U-shaped block (5), a slide groove (16) is provided inside the connecting frame (4), the outer surface of the partition plate (10) is slidably connected with the inside of the slide groove (16), the lower surface of the connecting block (11) is fixedly connected with the upper surface of the partition plate (10), and the lower end of the threaded rod (12) is rotatably sleeved with the inside of the connecting block (11).

2. A flux material mixing reaction kettle with an impurity precipitation mechanism according to claim 1, characterized in that: An output pipe (18) is fixedly connected to the lower surface of a curved pipe (8) arranged below the sedimentation box (2); a connector (19) is fixedly connected to the lower end of the output pipe (18); a blocking block (20) is inserted into the interior of the connector (19); and the connector (19) is connected to an external suction device.

3. The flux material mixing reaction kettle with impurity precipitation mechanism according to claim 1, characterized in that: Side grooves (17) are provided on both sides of the connection frame (4), the two sides of the partition plate (10) are slidably connected to the inside of the side grooves (17), and the upper end of the threaded rod (12) is fixedly connected to a rotating block (9).

4. The flux material mixing reaction kettle with impurity precipitation mechanism according to claim 1, characterized in that: An inner groove (15) is provided inside the sedimentation box (2), and the interior of the inner groove (15) is in an arc shape.

5. The flux material mixing reaction kettle with impurity precipitation mechanism according to claim 1, characterized in that: The outer surface of the end of the bent pipe (8) is fixedly connected to a bonding plate (6), and the four corners of the bonding plate (6) are threadedly connected to mounting bolts (7), and the mounting bolts (7) are respectively threadedly connected to the reaction kettle (1) and the sedimentation tank (2).

6. The flux material mixing reaction kettle with impurity precipitation mechanism according to claim 1, characterized in that: The reaction kettle (1) is arranged on one side of the sedimentation tank (2).