Crushing equipment for preparing building gypsum powder
By designing a crushing equipment including the coordination between the driving gear and the driven gear, the rotation and rotation of the crushing roller, as well as cleaning and discharge devices, the problems of the existing equipment's single structure and poor crushing effect are solved, and the efficiency of gypsum powder is achieved Crushing and particle size uniformity improve production efficiency and product quality.
Patent Information
- Application Number
- CN202420854990.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing crushing equipment for the preparation of building gypsum powder has a single structure, poor crushing effect and low efficiency, resulting in uneven particle size of gypsum powder, requiring multiple crushing, increasing energy consumption, and may lead to clogging and wear of subsequent process equipment, affecting production efficiency and product quality.
A crushing device including a crushing tank support frame, crushing tank, turntable, crushing device, cleaning device, drive device and discharge device is designed. Through the coordination between the driving gear and the driven gear, the rotation and rotation of the crushing roller can be achieved efficiently crushing of gypsum raw materials; at the same time, cleaning devices and discharge devices controlled by electric telescopic rods are installed to ensure the internal cleaning and accurate discharge of the equipment.
It realizes efficient crushing of gypsum raw materials, reduces energy consumption, improves production efficiency, ensures uniformity of the particle size of crushed products, thereby improving product quality and stability, and extending the service life of the equipment.
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Figure CN222469162U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushing, in particular to crushing equipment for preparing building gypsum powder. Background Art
[0002] Gypsum powder is one of the five major gel materials. It is made from gypsum through a series of processes such as crushing and grinding. It is widely used in many application fields such as construction, building materials, industrial molds and art models, chemical industry and agriculture, food processing, and medical beauty. It is an important industrial raw material.
[0003] The existing crushing equipment for preparing building gypsum powder has a relatively simple structure, poor crushing effect, and low crushing efficiency, which will lead to uneven particle size of the crushed gypsum powder, and the appearance of too large or too small particles. In addition, the poor crushing effect requires multiple crushing of the gypsum powder, resulting in long-term operation of the equipment and increased energy consumption. The crushed gypsum powder will enter subsequent processes such as calcination and grinding. If the crushing effect is not good, it may cause equipment blockage and wear in subsequent processes, further affecting production efficiency and product quality. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides a crushing equipment for preparing building gypsum powder, which has the advantages of efficient crushing, etc., and solves the problems that the existing crushing equipment for preparing building gypsum powder has a relatively simple structure, poor crushing effect, and low crushing efficiency, which will lead to uneven particle size of the crushed gypsum powder, the appearance of too large or too small particles, and the poor crushing effect requires the gypsum powder to be crushed multiple times, resulting in long-term operation of the equipment and increased energy consumption. The crushed gypsum powder will enter subsequent processes, such as calcination, grinding, etc. If the crushing effect is not good, it may cause equipment blockage, wear and other problems in the subsequent processes, further affecting production efficiency and product quality.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of efficient crushing, the utility model provides the following technical solutions: a crushing device for preparing building gypsum powder, comprising a crushing tank support frame, universal wheels are fixedly installed at the four corners of the crushing tank support frame, a controller is fixedly installed on the front surface of the crushing tank support frame, a crushing tank is fixedly installed on the crushing tank support frame in an inclined manner, and a feed port is opened on the side of the crushing tank away from the crushing tank support frame, and the feed port is funnel-shaped;
[0008] The center of the top of the crushing tank is rotatably connected with a first rotating shaft, one end of the first rotating shaft rotates and penetrates into the crushing tank to be fixedly connected with a turntable, the outer surface of the turntable is slidably connected with the inner wall of the crushing tank, and a crushing device is arranged on the turntable, which is used to crush the building gypsum raw materials;
[0009] Among them, a cleaning device is provided on the lower surface of the turntable, and the cleaning device is used to clean the remaining crushed gypsum powder;
[0010] Among them, a driving device is arranged on the top of the crushing tank, and the driving device is used to provide power to the crushing device;
[0011] Among them, a discharging device is arranged on the outer surface of the crushing tank near the bottom of the crushing tank support frame.
[0012] Preferably, the crushing device includes a driving gear, which is sleeved and fixedly installed on the outer surface of the first rotating shaft near one end of the turntable, and the outer surface of the driving gear is evenly meshed and connected with three driven gears, and a second rotating shaft is fixedly installed at the center position of the three driven gears, and the three second rotating shafts all rotate and pass through the lower surface of the turntable, and the second rotating shafts are sleeved and fixedly installed with a crushing roller at one end away from the driven gear.
[0013] Preferably, the cleaning device comprises three scrapers, which are evenly fixedly mounted on the lower surface of the turntable close to one end of the inner wall of the crushing tank, and the opposite ends of the three scrapers are arranged in contact with the inner wall of the crushing tank, and the corresponding ends of the three scrapers are not in contact with the outer surface of the crushing roller;
[0014] Among them, the cross sections of the three scrapers are all triangular.
[0015] Preferably, the driving device comprises a motor, which is fixedly mounted on the top of the crushing tank at one end away from the center, and the output end of the motor is sleeved and fixedly mounted with a first pulley;
[0016] Wherein, a second pulley is sleeved and fixedly mounted on one end of the first rotating shaft away from the rotating disk, and the first pulley is connected to the second pulley through a belt transmission.
[0017] Preferably, the discharging device comprises a discharging pipe, which is fixedly connected to the bottom of the outer surface of the crushing tank in an inclined manner, and the discharging pipe is communicated with the inside of the crushing tank, and an electric telescopic rod is fixedly installed on one side of the discharging pipe away from the crushing tank support frame, and the electric telescopic rod is electrically connected to the controller;
[0018] Preferably, a rectangular plate is fixedly installed on the telescopic end of the electric telescopic rod, a connecting rod is fixedly connected to the lower surface of the rectangular plate away from one end of the electric telescopic rod, a pipe cover is fixedly connected to the end of the connecting rod away from the rectangular plate, and the pipe cover is fitted with the lower end of the discharge pipe and slidably connected.
[0019] (III) Beneficial effects
[0020] Compared with the prior art, the utility model provides a crushing device for preparing building gypsum powder, which has the following beneficial effects:
[0021] 1. The crushing equipment for preparing building gypsum powder, through the cooperation of the driving gear and the three driven gears, the three crushing rollers rotate and squeeze each other to crush the gypsum raw materials, and at the same time revolve around the driving gear and squeeze the inner wall of the crushing tank to crush the gypsum raw materials. The rotation and revolution of the crushing rollers are combined, so that the gypsum raw materials are squeezed and impacted in multiple directions, thereby achieving efficient crushing, reducing energy consumption, and improving production efficiency. Due to the rotation and revolution of the crushing rollers, the force on the gypsum raw materials during the crushing process is more uniform, so that the particle size of the crushed products is more uniform, which helps to improve product quality and stability.
[0022] 2. The crushing equipment for preparing building gypsum powder is provided with a cleaning device to clean the residual gypsum powder in time during the crushing process, which can ensure that the inside of the crushing equipment is always kept clean, which avoids the blockage and agglomeration problems caused by the accumulation of residues, thereby ensuring the continuity and efficiency of the crushing process. The residual gypsum powder may be mixed with new raw materials, resulting in unstable composition and quality of the final product. By cleaning the residue during the crushing process, it can be ensured that each batch of gypsum powder is pure, thereby improving the quality and stability of the product. Regularly cleaning the residual gypsum powder can avoid the need for additional cleaning and cleaning steps due to blockage of the equipment, which reduces unnecessary energy consumption and costs and extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a side view of the structure of the utility model;
[0025] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0026] Figure 4 Schematic diagram of the internal structure of the crushing tank.
[0027] In the figure: 1. crushing tank support frame; 2. universal wheel; 3. controller; 4. crushing tank; 5. feed port; 6. observation window; 7. motor; 8. first pulley; 9. belt; 10. second pulley; 11. first rotating shaft; 12. discharge pipe; 13. electric telescopic rod; 14. rectangular plate; 15. connecting rod; 16. pipe cover; 17. driving gear; 18. second rotating shaft; 19. driven gear; 20. crushing roller; 21. scraper; 22. turntable. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-4 The utility model provides a new technical solution: a crushing device for preparing building gypsum powder, comprising a crushing tank support frame 1, universal wheels 2 are fixedly installed at the four corners of the crushing tank support frame 1, a controller 3 is fixedly installed on the front surface of the crushing tank support frame 1, a crushing tank 4 is fixedly installed on the crushing tank support frame 1 in an inclined manner, and a feed port 5 is opened on the side of the crushing tank 4 away from the crushing tank support frame 1, and the feed port 5 is funnel-shaped;
[0030] The first rotating shaft 11 is rotatably connected to the center of the top of the crushing tank 4, one end of the first rotating shaft 11 rotates and penetrates into the crushing tank 4 and is fixedly connected to a rotating disk 22, the outer surface of the rotating disk 22 is slidably connected to the inner wall of the crushing tank 4, and a crushing device is provided on the rotating disk 22, which is used to crush the building gypsum raw materials;
[0031] Wherein, a cleaning device is provided on the lower surface of the rotating disk 22, and the cleaning device is used to clean the remaining crushed gypsum powder;
[0032] Among them, a driving device is arranged on the top of the crushing tank 4, and the driving device is used to provide power to the crushing device;
[0033] Among them, a discharging device is arranged on the outer surface of the crushing tank 4 near the bottom of the crushing tank support frame 1 .
[0034] Furthermore, the crushing device includes a driving gear 17, which is sleeved and fixedly installed on the outer surface of the first rotating shaft 11 near one end of the rotating disk 22. The outer surface of the driving gear 17 is evenly meshed and connected with three driven gears 19. The second rotating shaft 18 is fixedly installed at the center position of the three driven gears 19, and the three second rotating shafts 18 rotate and penetrate the lower surface of the rotating disk 22. The second rotating shaft 18 is sleeved and fixedly installed at one end away from the driven gear 19. The gypsum raw material enters the crushing tank 4 from the feed port 5, and the motor 7 is started by the controller 3. The output end of the motor 7 rotates to drive the first pulley 8 to rotate. The first pulley 8 drives the second pulley 10 to rotate through the belt 9, thereby driving the first rotating shaft 11 to rotate. The rotation of the first rotating shaft 11 drives the driving gear thereon 17 and the turntable 22 rotate, the driving gear 17 rotates to drive the three driven gears 19 meshing therewith to rotate, and further drives the three second rotating shafts 18 to rotate, thereby driving the crushing rollers 20 thereon to rotate. Through the cooperation of the driving gear 17 and the three driven gears 19, the three crushing rollers 20 rotate with each other to squeeze and crush the gypsum raw materials, and at the same time revolve around the driving gear 19 to squeeze and crush the gypsum raw materials with the inner wall of the crushing tank 4. The rotation and revolution of the crushing rollers 20 are combined, so that the gypsum raw materials are squeezed and impacted in multiple directions, thereby achieving efficient crushing, reducing energy consumption, and improving production efficiency. Due to the rotation and revolution of the crushing rollers 20, the force on the gypsum raw materials in the crushing process is more uniform, so that the particle size of the crushed products is more uniform, which helps to improve product quality and stability.
[0035] Furthermore, the cleaning device includes three scrapers 21, which are evenly fixed on the lower surface of the rotating disk 22 near one end of the inner wall of the crushing tank 4, and the opposite ends of the three scrapers 21 are arranged in contact with the inner wall of the crushing tank 4, and the corresponding ends of the three scrapers 21 are not in contact with the outer surface of the crushing roller 20;
[0036] The cross-sections of the three scrapers 21 are all triangular. When the turntable 22 rotates, the three scrapers 21 on the turntable 22 rotate with the turntable 22 to clean the inner wall of the crushing tank 4. The residual gypsum powder is cleaned in time during the crushing process to ensure that the inside of the crushing equipment is always clean, which avoids the blockage and agglomeration problems caused by the accumulation of residues, thereby ensuring the continuity and efficiency of the crushing process. The residual gypsum powder may be mixed with new raw materials, resulting in unstable composition and quality of the final product. By cleaning the residues during the crushing process, it can be ensured that each batch of gypsum powder is pure, thereby improving the quality and stability of the product. Regularly cleaning the residual gypsum powder can avoid the equipment from needing additional cleaning and cleaning steps due to blockage, which reduces unnecessary energy consumption and costs and extends the service life of the equipment.
[0037] Furthermore, the driving device includes a motor 7, which is fixedly mounted on the top of the crushing tank 4 at one end away from the center, and the output end of the motor 7 is sleeved and fixedly mounted with a first pulley 8;
[0038] The second pulley 10 is sleeved and fixedly mounted on one end of the first rotating shaft 11 away from the rotating disk 22 , and the first pulley 8 and the second pulley 10 are connected to each other through a belt 9 .
[0039] Furthermore, the discharging device includes a discharging pipe 12, which is fixedly connected to the bottom of the outer surface of the crushing tank 4 in an inclined manner, and the discharging pipe 12 is communicated with the inside of the crushing tank 4, and an electric telescopic rod 13 is fixedly installed on the side of the discharging pipe 12 away from the crushing tank support frame 1, and the electric telescopic rod 13 is electrically connected to the controller 3;
[0040] Furthermore, a rectangular plate 14 is fixedly installed at the telescopic end of the electric telescopic rod 13, and a connecting rod 15 is fixedly connected to the lower surface of the rectangular plate 14 at one end away from the electric telescopic rod 13, and a pipe cover 16 is fixedly connected to the end of the connecting rod 15 away from the rectangular plate 14, and the pipe cover 16 is fitted with the lower end of the discharge pipe 12 and slidably connected. After the gypsum raw material is crushed, the electric telescopic rod 13 is extended by the controller 3 to drive the rectangular plate 14 to move upward, and the rectangular plate 14 drives the connecting rod 15 to move, and further drives the pipe cover 16 to move upward, and the crushed gypsum powder is discharged through the discharge pipe 12. The electric control discharge device can accurately control the discharge amount of gypsum powder to ensure accurate material ratio in the production process. This precise control helps to improve the quality and stability of the product. The electric control discharge device adopts electric drive, which can realize automatic control and reduce manual intervention, which can not only improve production efficiency but also reduce labor costs.
[0041] Working principle: When using the device, the gypsum raw material enters the crushing tank 4 from the feed port 5, and the motor 7 is started by the controller 3. The output end of the motor 7 rotates to drive the first pulley 8 to rotate. The first pulley 8 drives the second pulley 10 to rotate through the belt 9, thereby driving the first rotating shaft 11 to rotate. The rotation of the first rotating shaft 11 drives the driving gear 17 and the turntable 22 thereon to rotate. The driving gear 17 rotates to drive the three driven gears 19 meshing therewith to rotate, and further drives the three second rotating shafts 18 to rotate, thereby driving the crushing rollers 20 thereon to rotate. The gear 17 cooperates with the three driven gears 19, and the three crushing rollers 20 rotate and squeeze each other to crush the gypsum raw materials. At the same time, they revolve around the driving gear 19 and squeeze the inner wall of the crushing tank 4 to crush the gypsum raw materials. The rotation and revolution of the crushing rollers 20 are combined, so that the gypsum raw materials are squeezed and impacted in multiple directions, thereby achieving efficient crushing, reducing energy consumption, and improving production efficiency. Due to the rotation and revolution of the crushing rollers 20, the force on the gypsum raw materials during the crushing process is more uniform, so that the particle size of the crushed products is more uniform, which helps to improve product quality and stability.
[0042] While the turntable 22 rotates, the three scrapers 21 on the turntable 22 rotate with the turntable 22 to clean the inner wall of the crushing tank 4. Cleaning the residual gypsum powder in time during the crushing process can ensure that the inside of the crushing equipment is always clean, which avoids the blockage and agglomeration problems caused by the accumulation of residues, thereby ensuring the continuity and efficiency of the crushing process. The residual gypsum powder may be mixed with new raw materials, resulting in unstable composition and quality of the final product. By cleaning the residue during the crushing process, it can be ensured that each batch of gypsum powder is pure, thereby improving the quality and stability of the product. Regularly cleaning the residual gypsum powder can avoid the equipment from needing additional cleaning and cleaning steps due to blockage, which reduces unnecessary energy consumption and costs and extends the service life of the equipment.
[0043] After the gypsum raw material is crushed, the controller 3 controls the electric telescopic rod 13 to extend, driving the rectangular plate 14 to move upward, and the rectangular plate 14 drives the connecting rod 15 to move, further driving the pipe cover 16 to move upward, and the crushed gypsum powder is discharged through the discharge pipe 12. The electric control discharge device can accurately control the discharge amount of gypsum powder to ensure the accurate material ratio in the production process. This precise control helps to improve the quality and stability of the product. The electric control discharge device adopts electric drive, which can realize automatic control and reduce manual intervention, which can not only improve production efficiency but also reduce labor costs.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crushing device for preparing building gypsum powder, comprising a crushing tank support frame (1), wherein universal wheels (2) are fixedly mounted at four corners of the crushing tank support frame (1), and a controller (3) is fixedly mounted on the front surface of the crushing tank support frame (1), characterized in that: A crushing tank (4) is fixedly mounted on the crushing tank support frame (1) in an inclined manner, and a feed inlet (5) is provided on a side of the crushing tank (4) away from the crushing tank support frame (1), and the feed inlet (5) is funnel-shaped; The center position of the top of the crushing tank (4) is rotatably connected to a first rotating shaft (11), one end of the first rotating shaft (11) is rotatably penetrated into the crushing tank (4) and fixedly connected to a rotating disk (22), the outer surface of the rotating disk (22) is slidably connected to the inner wall of the crushing tank (4), and a crushing device is arranged on the rotating disk (22), which is used to crush the building gypsum raw material; Wherein, a cleaning device is provided on the lower surface of the rotating disk (22), and the cleaning device is used to clean the remaining crushed gypsum powder; Wherein, a driving device is arranged on the top of the crushing tank (4), and the driving device is used to provide power to the crushing device; Wherein, a discharging device is arranged on the outer surface of the crushing tank (4) near the bottom of the crushing tank support frame (1).
2. A crushing device for preparing building gypsum powder according to claim 1, characterized in that: The crushing device comprises a driving gear (17), the driving gear (17) being sleeved and fixedly mounted on the outer surface of one end of a first rotating shaft (11) close to a rotating disk (22), the outer surface of the driving gear (17) being evenly meshed and connected with three driven gears (19), a second rotating shaft (18) being fixedly mounted at the center position of each of the three driven gears (19), and the three second rotating shafts (18) being rotated to pass through the lower surface of the rotating disk (22), and a crushing roller (20) being sleeved and fixedly mounted on one end of each of the second rotating shafts (18) away from the driven gears (19).
3. A crushing device for preparing building gypsum powder according to claim 1, characterized in that: The cleaning device comprises three scrapers (21), the three scrapers (21) being evenly fixedly mounted on the lower surface of the rotating disk (22) near one end of the inner wall of the crushing tank (4), and the opposite ends of the three scrapers (21) are arranged in contact with the inner wall of the crushing tank (4), and the corresponding ends of the three scrapers (21) are not in contact with the outer surface of the crushing roller (20); The cross sections of the three scrapers (21) are all triangular.
4. A crushing device for preparing building gypsum powder according to claim 1, characterized in that: The driving device comprises a motor (7), the motor (7) being fixedly mounted on an end of the top of the crushing tank (4) away from the center, and a first pulley (8) being sleeved and fixedly mounted on an output end of the motor (7); A second belt pulley (10) is sleeved and fixedly mounted on one end of the first rotating shaft (11) away from the rotating disk (22), and the first belt pulley (8) and the second belt pulley (10) are connected to each other through a belt (9).
5. A crushing device for preparing building gypsum powder according to claim 1, characterized in that: The discharging device comprises a discharging pipe (12), the discharging pipe (12) being fixedly connected to the bottom of the outer surface of the crushing tank (4) in an inclined manner, and the discharging pipe (12) is communicated with the interior of the crushing tank (4), and an electric telescopic rod (13) is fixedly mounted on one side of the discharging pipe (12) away from the crushing tank support frame (1), and the electric telescopic rod (13) is electrically connected to the controller (3).
6. A crushing device for preparing building gypsum powder according to claim 5, characterized in that: A rectangular plate (14) is fixedly mounted on the telescopic end of the electric telescopic rod (13); a connecting rod (15) is fixedly connected to the lower surface of the rectangular plate (14) at one end away from the electric telescopic rod (13); a pipe cover (16) is fixedly connected to the end of the connecting rod (15) away from the rectangular plate (14); and the pipe cover (16) is fitted with the lower end of the discharge pipe (12) and is slidably connected thereto.