Spraying machine with adjustable spraying flow

By designing a mobile support frame, pressurization pump, pressurization chamber and flow adjustment mechanism in the sprayer, the problem of slow spraying paint supply speed in the storage barrel when the sprayer increases the spray flow is solved, and the accurate adjustment of the spray flow is achieved and improve the spray effect.

CN222469382UActive Publication Date: 2025-02-14SHENYANG LIHONG DEDA TECH CO LTD
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Patent Information

Application Number
CN202421003256.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

When existing sprayers increase the spray flow, the spray paint supply speed in the storage barrel is slow, resulting in the impact of the spray flow.

Method used

A sprayer including a mobile support frame, a pressurization pump, a pressurization chamber and a flow regulation mechanism is designed. The pressure plate is rotated by the threaded rod to squeeze the spray coating downward into the pressurization chamber, and the internal occlusion area of ​​the fixed ring is adjusted by unfolding the occlusion block to achieve accurate adjustment of the spray coating flow rate.

Benefits of technology

Through two adjustments, the flow rate of the spray coating is accurately adjusted, which improves the spraying effect and ensures the stability and efficiency of the spraying flow rate.

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Abstract

The utility model relates to the technical field of spraying machines, and discloses a spraying flow-adjustable spraying machine which comprises a movable supporting frame, a supporting plate is fixedly installed at the top of the movable supporting frame, a pressure pump is fixedly installed at the top of the supporting plate, a pressurizing chamber is arranged at the top of the pressure pump, and a flow adjusting mechanism is arranged outside the pressurizing chamber. An auxiliary spraying mechanism is arranged at the top of the supporting plate, a threaded rod rotates, a pressing disc downwards extrudes spraying paint into a pressurizing chamber, the flow of the spraying paint is adjusted, then the interior of the pressurizing chamber is pressurized through a pressurizing pump, the internal shielding area of a fixing ring is adjusted by unfolding a shielding block, flow adjustment is achieved, and the flow of the spraying paint is accurately adjusted through two-position adjustment; and a rotating rod is driven by a second motor to rotate, so that a rotating block slides in a cam groove of the rotating rod, a lifting plate reciprocates outside a limiting column, a handheld spraying head uniformly sprays to a target position, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying machines, in particular to a spraying machine with adjustable spraying flow rate. Background Art

[0002] A sprayer can use high-pressure gas or liquid to spray paint onto the surface of an object to obtain a more perfect coverage effect. When using a conventional high-pressure sprayer, after the fixed frame is moved to the appropriate position with the help of rollers, the pressure pump on the top of the fixed frame is connected to the power supply, and the paint is poured into the storage barrel on the top of the pressure pump. The pressure pump pressurizes the paint and sprays it out from the spray gun at one end of the pressure pump.

[0003] According to the description of a spray machine disclosed on the patent website (authorization announcement number: CN 218438047 U), "The utility model belongs to the field of spray machines, and particularly relates to a spray machine, including a frame, on which a pneumatic pump and a hydraulic pump are arranged, and the pneumatic pump is connected to a gas distribution reversing valve, and the frame is provided with a support plate for supporting the pneumatic pump, and both sides of the support plate extend downward to form a support plate connected to the frame, and a mounting plate is arranged under the support plate, and the mounting plate is arranged between the support plates, and the gas distribution reversing valve is detachably arranged on the mounting plate. The purpose of the utility model is to provide a spray machine that is easy to disassemble and maintain."

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] During use, the utility model uses compressed air to drive the pneumatic pump to work, and then drives the cylinder piston rod and drives the paint cylinder piston rod to do up and down reciprocating motion to achieve spraying. However, the paint on the inner wall of the storage barrel is mostly under normal pressure, and because some paints are relatively thick, the paint flows out slowly when the sprayer is spraying. When the sprayer increases the spray flow rate, the paint in the storage barrel is prone to a slow supply speed, which causes the spray flow rate to be affected. Therefore, it is necessary to improve a sprayer with adjustable spray flow to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a spraying machine with adjustable spraying flow rate to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sprayer with adjustable spray flow, comprising a movable support frame, a support plate is fixedly installed on the top of the movable support frame, a pressure pump is fixedly installed on the top of the support plate, a pressure chamber is arranged on the top of the pressure pump, a flow regulating mechanism is arranged outside the pressure chamber, and an auxiliary spraying mechanism is arranged on the top of the support plate.

[0008] The flow regulating mechanism includes a first regulating component and a second regulating component, wherein the first regulating component is arranged at the top of the pressurizing chamber, and the second regulating component is arranged at the right side of the pressurizing chamber.

[0009] Preferably, the first adjusting component includes a mounting platform, which is arranged on the top of the pressure pump, a supporting platform is fixedly installed on the top of the mounting platform, a motor 1 is fixedly installed on the top of the support platform, a material storage barrel is fixedly installed on the top of the pressurization chamber, a fixing frame is fixedly installed inside the material storage barrel, a limiting rod is fixedly installed on the top of the fixing frame, a mounting plate is fixedly installed on the top of the limiting rod, a pressure plate is slidably installed on the outside of the limiting rod, a threaded rod is rotatably installed inside the fixing frame, a synchronous belt is installed for transmission between the pulley at the output end of the motor 1 and the pulley outside the threaded rod, and the motor 1 drives the threaded rod to rotate through the synchronous belt.

[0010] Preferably, the number of the limiting rods is three, and the pressure plate is threadedly installed on the outside of the threaded rod, and the pressure plate is driven to move by the rotation of the threaded rod.

[0011] Preferably, the second adjustment assembly includes a fixing ring, which is fixedly installed on the right side of the pressurized chamber, a covering block is slidably installed inside the fixing ring, a sliding column is fixedly installed outside the covering block, a ratchet is rotatably installed inside the fixing ring, a pawl is rotatably installed inside the fixing ring, a torsion spring is arranged inside the pawl, and a cover plate is fixedly installed on the right side of the fixing ring, so that the ratchet can only rotate to one side through the pawl.

[0012] Preferably, a sliding groove is provided inside the ratchet, the sliding column is slidably installed in the sliding groove provided by the ratchet, one end of the torsion spring is fixedly installed inside the pawl, and the other end is fixedly installed outside the fixing ring, and the pawl is reset by the torsion spring.

[0013] Preferably, the auxiliary spraying mechanism includes a second motor, which is fixedly mounted on the bottom of the support plate, a rotating rod is fixedly mounted on the output end of the second motor, a limiting column is fixedly mounted on the top of the support plate, a limiting plate is fixedly mounted on the top of the limiting column, a lifting plate is slidably mounted on the outside of the limiting column, a mounting seat is fixedly mounted on the top of the lifting plate, a hand-held spray head is movably mounted inside the mounting seat, a connecting pipe is fixedly mounted outside the hand-held spray head, a rotating shaft is rotatably mounted inside the lifting plate, a rotating block is fixedly mounted outside the rotating shaft, and the hand-held spray head is fixed by the mounting seat.

[0014] Preferably, one end of the connecting tube away from the handheld spray head is fixedly mounted on the outside of the cover plate, the rotating rod is rotatably mounted on the inside of the support plate and the limit plate, a cam groove is opened on the outside of the rotating rod, and the rotating block is slidably installed in the cam groove opened by the rotating rod. The rotating block is slidably installed in the cam groove opened by the rotating rod, so that the lifting plate makes reciprocating motion up and down outside the limit column.

[0015] Compared with the prior art, the utility model provides a spraying machine with adjustable spray flow, which has the following beneficial effects:

[0016] 1. The sprayer with adjustable spray flow rate rotates the threaded rod to make the pressure plate squeeze the spray material downward into the pressure chamber to adjust the flow of the spray material, and then pressurizes the inside of the pressure chamber through the pressure pump. The flow rate is adjusted by unfolding the cover block to adjust the internal blocking area of ​​the fixed ring. Through the two-point adjustment, the flow rate of the spray material can be accurately adjusted to improve the spraying effect.

[0017] 2. The sprayer with adjustable spray flow rate drives the rotating rod to rotate through the second motor, so that the rotating block slides in the cam groove of the rotating rod, and the lifting plate reciprocates outside the limit column, so that the handheld spray head sprays evenly to the target, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the front view and cross-sectional appearance structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the appearance structure of the first adjustment component of the utility model;

[0022] Figure 4 This is a schematic diagram of the appearance structure of the second adjustment component of the utility model;

[0023] Figure 5 This is a schematic diagram of the appearance structure of the flow regulating mechanism of the utility model;

[0024] Figure 6 This is a schematic diagram of the appearance and structure of the lifting plate and the connected mechanism of the utility model.

[0025] In the figure: 1. mobile support frame; 2. support plate; 3. pressure pump; 4. pressure chamber; 5. flow regulating mechanism; 6. auxiliary spraying mechanism; 51. first regulating component; 52. second regulating component; 511. mounting table; 512. support table; 513. motor 1; 514. storage barrel; 515. fixed frame; 516. limit rod; 517. mounting plate; 518. pressure plate; 519. threaded rod; 5110. synchronous belt; 521. fixed ring; 522. cover block; 523. slide column; 524. ratchet; 525. pawl; 526. torsion spring; 527. cover plate; 61. motor 2; 62. rotating rod; 63. limit column; 64. limit plate; 65. lifting plate; 66. mounting seat; 67. handheld spray head; 68. connecting pipe; 69. rotating shaft; 610. rotating block. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Embodiment 1:

[0029] See also Figure 1-4 The utility model provides a technical solution: a spraying machine with adjustable spray flow, comprising a mobile support frame 1, a support plate 2 is fixedly installed on the top of the mobile support frame 1, a pressure pump 3 is fixedly installed on the top of the support plate 2, a pressure chamber 4 is arranged on the top of the pressure pump 3, a flow regulating mechanism 5 is arranged outside the pressure chamber 4, and an auxiliary spraying mechanism 6 is arranged on the top of the support plate 2.

[0030] The flow regulating mechanism 5 includes a first regulating component 51 and a second regulating component 52 . The first regulating component 51 is arranged on the top of the pressurizing chamber 4 , and the second regulating component 52 is arranged on the right side of the pressurizing chamber 4 .

[0031] Furthermore, the first adjustment component 51 includes a mounting platform 511, which is arranged on the top of the pressure pump 3. A support platform 512 is fixedly installed on the top of the mounting platform 511, and a motor 513 is fixedly installed on the top of the support platform 512. A storage barrel 514 is fixedly installed on the top of the pressurization chamber 4, and a fixing frame 515 is fixedly installed inside the storage barrel 514. A limiting rod 516 is fixedly installed on the top of the fixing frame 515, and a mounting plate 517 is fixedly installed on the top of the limiting rod 516. A pressure plate 518 is slidably installed on the outside of the limiting rod 516, and a threaded rod 519 is rotatably installed inside the fixing frame 515. A synchronous belt 5110 is installed between the pulley at the output end of the motor 513 and the pulley outside the threaded rod 519, and the motor 513 drives the threaded rod 519 to rotate through the synchronous belt 5110.

[0032] Furthermore, there are three limit rods 516 , and the pressure plate 518 is threadedly installed on the outside of the threaded rod 519 , and the pressure plate 518 is driven to move by the rotation of the threaded rod 519 .

[0033] Furthermore, the second adjustment component 52 includes a fixed ring 521, which is fixedly installed on the right side of the pressurized chamber 4. A blocking block 522 is slidably installed inside the fixed ring 521, a sliding column 523 is fixedly installed outside the blocking block 522, a ratchet 524 is rotatably installed inside the fixed ring 521, a pawl 525 is rotatably installed inside the fixed ring 521, a torsion spring 526 is arranged inside the pawl 525, and a cover plate 527 is fixedly installed on the right side of the fixed ring 521, so that the ratchet 524 can only rotate to one side through the pawl 525.

[0034] Furthermore, a sliding groove is provided inside the ratchet 524, and the sliding column 523 is slidably installed in the sliding groove provided in the ratchet 524. One end of the torsion spring 526 is fixedly installed inside the pawl 525, and the other end is fixedly installed outside the fixing ring 521. The pawl 525 is reset by the torsion spring 526.

[0035] Embodiment two:

[0036] See also Figure 5-6 , and combined with Example 1, it is further obtained that the auxiliary spraying mechanism 6 includes a second motor 61, the second motor 61 is fixedly installed at the bottom of the support plate 2, the output end of the second motor 61 is fixedly installed with a rotating rod 62, the top of the support plate 2 is fixedly installed with a limiting column 63, the top of the limiting column 63 is fixedly installed with a limiting plate 64, the outside of the limiting column 63 is slidably installed with a lifting plate 65, the top of the lifting plate 65 is fixedly installed with a mounting seat 66, the inside of the mounting seat 66 is movably installed with a handheld spray head 67, the outside of the handheld spray head 67 is fixedly installed with a connecting pipe 68, the inside of the lifting plate 65 is rotatably installed with a rotating shaft 69, the outside of the rotating shaft 69 is fixedly installed with a rotating block 610, and the handheld spray head 67 is fixed by the mounting seat 66.

[0037] Furthermore, one end of the connecting tube 68 away from the handheld spray head 67 is fixedly installed on the outside of the cover plate 527, the rotating rod 62 is rotatably installed on the inside of the support plate 2 and the limit plate 64, a cam groove is opened on the outside of the rotating rod 62, and the rotating block 610 is slidably installed in the cam groove opened by the rotating rod 62. By sliding the rotating block 610 in the cam groove opened by the rotating rod 62, the lifting plate 65 makes a reciprocating motion up and down outside the limit column 63.

[0038] In actual operation, when the device is used, the device is moved to a suitable position through the mobile support frame 1, spray paint is added to the inside of the storage barrel 514, and the threaded rod 519 is driven to rotate by the synchronous belt 5110 through the motor 1 513, so that the pressure plate 518 presses the spray paint downward into the pressure chamber 4, adjusts the flow of the spray paint, and then pressurizes the inside of the pressure chamber 4 through the pressure pump 3. At the same time, the ratchet 524 can be rotated to make the slide column 523 slide in the slide groove inside the ratchet 524, so that the cover block 522 moves outward, and the cover block 522 is expanded to adjust the inside of the fixing ring 521. The flow rate is adjusted by adjusting the partial blocking area. The flow rate of the spray material can be accurately adjusted through the two-place adjustment to improve the spraying effect. The handheld spray head 67 is connected through the connecting pipe 68 so that the spray material is sprayed out from the handheld spray head 67. The handheld spray head 67 can be held in hand or installed inside the mounting seat 66. The motor 61 drives the rotating rod 62 to rotate, so that the rotating block 610 slides in the cam groove of the rotating rod 62, and the lifting plate 65 reciprocates outside the limiting column 63, so that the handheld spray head 67 sprays evenly to the target, thereby improving the practicability of the device.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A spraying machine with adjustable spray flow, comprising a movable support frame (1), characterized in that: A support plate (2) is fixedly mounted on the top of the mobile support frame (1), a pressure pump (3) is fixedly mounted on the top of the support plate (2), a pressure chamber (4) is arranged on the top of the pressure pump (3), a flow regulating mechanism (5) is arranged outside the pressure chamber (4), and an auxiliary spraying mechanism (6) is arranged on the top of the support plate (2); The flow regulating mechanism (5) comprises a first regulating component (51) and a second regulating component (52), wherein the first regulating component (51) is arranged at the top of the pressurizing chamber (4), and the second regulating component (52) is arranged at the right side of the pressurizing chamber (4).

2. A spraying machine with adjustable spray flow rate according to claim 1, characterized in that: The first adjustment component (51) comprises a mounting platform (511), the mounting platform (511) being arranged on the top of the booster pump (3), a support platform (512) being fixedly mounted on the top of the mounting platform (511), a motor 1 (513) being fixedly mounted on the top of the support platform (512), a material storage barrel (514) being fixedly mounted on the top of the booster chamber (4), a fixing frame (515) being fixedly mounted inside the material storage barrel (514), a limiting rod (516) being fixedly mounted on the top of the fixing frame (515), a mounting plate (517) being fixedly mounted on the top of the limiting rod (516), a pressure plate (518) being slidably mounted on the outside of the limiting rod (516), a threaded rod (519) being rotatably mounted on the inside of the fixing frame (515), and a synchronous belt (5110) being mounted for transmission between a pulley at the output end of the motor 1 (513) and a pulley outside the threaded rod (519).

3. A spraying machine with adjustable spraying flow rate according to claim 2, characterized in that: The number of the limiting rods (516) is three, and the pressure plate (518) is threadedly mounted on the outside of the threaded rod (519).

4. The spraying machine with adjustable spray flow rate according to claim 1, characterized in that: The second adjustment component (52) includes a fixed ring (521), the fixed ring (521) is fixedly installed on the right side of the pressurized chamber (4), a cover block (522) is slidably installed inside the fixed ring (521), a sliding column (523) is fixedly installed outside the cover block (522), a ratchet (524) is rotatably installed inside the fixed ring (521), a pawl (525) is rotatably installed inside the fixed ring (521), a torsion spring (526) is arranged inside the pawl (525), and a cover plate (527) is fixedly installed on the right side of the fixed ring (521).

5. A spraying machine with adjustable spray flow rate according to claim 4, characterized in that: A sliding groove is provided inside the ratchet (524), and the sliding column (523) is slidably installed in the sliding groove provided in the ratchet (524). One end of the torsion spring (526) is fixedly installed inside the pawl (525), and the other end is fixedly installed outside the fixing ring (521).

6. The spraying machine with adjustable spraying flow rate according to claim 4, characterized in that: The auxiliary spraying mechanism (6) comprises a second motor (61), wherein the second motor (61) is fixedly mounted on the bottom of the support plate (2), a rotating rod (62) is fixedly mounted on the output end of the second motor (61), a limiting column (63) is fixedly mounted on the top of the support plate (2), a limiting plate (64) is fixedly mounted on the top of the limiting column (63), a lifting plate (65) is slidably mounted on the outside of the limiting column (63), a mounting seat (66) is fixedly mounted on the top of the lifting plate (65), a hand-held spray head (67) is movably mounted inside the mounting seat (66), a connecting pipe (68) is fixedly mounted on the outside of the hand-held spray head (67), a rotating shaft (69) is rotatably mounted inside the lifting plate (65), and a rotating block (610) is fixedly mounted on the outside of the rotating shaft (69).

7. A spraying machine with adjustable spraying flow rate according to claim 6, characterized in that: One end of the connecting tube (68) away from the handheld spray head (67) is fixedly mounted on the outside of the cover plate (527); the rotating rod (62) is rotatably mounted inside the support plate (2) and the limit plate (64); a cam groove is provided on the outside of the rotating rod (62); and the rotating block (610) is slidably mounted in the cam groove provided on the rotating rod (62).

Citation Information

Patent Citations

  • Spraying machine

    CN218438047U