Press-fitting welding device with auxiliary guiding function for lower connecting plate
By designing an auxiliary guide mechanism and visual inspection system in the press-fit welding device, the angle adjustment and alignment of the lower joint plate is solved, and the alignment error caused by the position deviation of the lower joint plate is improved, and the accuracy and production efficiency of welding are improved.
Patent Information
- Application Number
- CN202421783045.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the fully automatic production line, the position of the lower connecting plate may be deviated, resulting in alignment errors and welding failure.
A press-fit welding device for auxiliary guidance of lower joint plate is designed, and an auxiliary guide mechanism and visual inspection system are used to adjust and align the lower joint plate through the motor and hydraulic system.
The adjustment automation degree of the lower joint plate is improved, the accuracy of alignment is enhanced, welding failure is avoided, and production efficiency is significantly improved.
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Figure CN222471231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, and more specifically to a press-fit welding device with auxiliary guide of a lower connecting plate. Background Art
[0002] The working method of the press-fitting device is to use a hydraulic press, use electric energy to drive the oil pump, pressurize the hydraulic oil, and input it into the oil cylinder through the high-pressure oil pipe. Then the pressure acts on the piston rod of the oil cylinder, and the workpiece is press-fitted through the mold and fixture connected to the rod end. After press-fitting, the pressed workpiece needs to be taken out and placed in the welding fixture of the next workstation for welding.
[0003] The hydraulic equipment of the existing press-fitting device is bulky, occupies a large space, cannot meet the requirements of press-fitting and welding at the same time, and cannot adapt to the needs of flexible welding line welding devices that need to move quickly and switch, and has low efficiency.
[0004] After searching, the Chinese patent with application number CN202122204933.0 discloses a motorcycle lower connecting plate press-fitting welding device. The utility model adopts integrated gas-liquid booster to output ultra-high pressure to realize the press-fitting of the workpiece. The equipment is small in size and can adapt to the needs of flexible welding line welding devices that need to move and switch quickly. It is convenient for the production line workstation to quickly switch the press-fitting welding device, meet the press-fitting and welding work at the same workstation, and significantly improve production efficiency.
[0005] However, when the above-mentioned press-fit welding device is actually used in a fully automatic production line, the position of the lower connecting plate may deviate, resulting in misalignment when the lower connecting plate is squeezed, resulting in failure of the welding of the lower connecting plate. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a press-fit welding device with auxiliary guidance of a lower connecting plate to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A press-fit welding device with auxiliary guidance of a lower connecting plate comprises a workbench, and an auxiliary guiding mechanism is arranged on the top of the workbench; the auxiliary guiding mechanism comprises a bracket, and the bracket is fixedly connected to the top of the workbench, and a first visual inspection camera is installed inside the bracket; fixing rings are fixedly connected to the front and rear sides of the workbench, and a first motor is fixedly connected to the inside of two fixing rings, and a clamping block is coaxially connected to the output ends of two first motors, and a sweeping piece is fixedly connected to one side of two clamping blocks, and two fixing blocks are fixedly connected to the outside of the workbench, and a slide plate is fixedly connected to the top of the two fixing blocks, and telescopic rods are fixedly connected to the inside of the two fixed blocks, and arc-shaped connecting plates are fixedly connected to the top of the two arc-shaped connecting plates, and a crossbeam is fixedly connected to the inside of the crossbeam. A limiting block is fixedly connected.
[0009] By adopting the above technical solution: the bracket is fixedly connected on the top of the workbench, the first visual inspection camera is installed inside the bracket, the two fixing rings are fixedly connected on the front and rear sides of the workbench, the two first motors are fixedly connected inside the two fixing rings, the two clamping blocks are coaxially connected at the output ends of the two first motors, the two scanning picks are fixedly connected on one side of the two clamping blocks, the two fixed blocks are fixedly connected on the outside of the workbench, the two fixed blocks are symmetrically distributed on the front and rear sides of the workbench, the two slide plates are fixedly connected on the top of the two fixed blocks, the two telescopic rods are fixedly connected inside the two fixed blocks, the two arc-shaped connecting plates are fixedly connected on the top of the two telescopic rods, the crossbeam is fixedly connected on the top of the two arc-shaped connecting plates, and the limit block is fixedly connected inside the crossbeam.
[0010] As a further description of the above technical solution:
[0011] A second visual detection camera is installed on the top of the beam, and a second motor is fixedly connected to the front end of the beam.
[0012] By adopting the above technical solution: the second visual detection camera is installed on the top of the beam, and the second motor is fixedly connected to the front end of the beam.
[0013] As a further description of the above technical solution:
[0014] The output end of the second motor is coaxially connected with a bidirectional threaded rod, and the outer side of the bidirectional threaded rod is threadedly connected with two balancing push blocks, and the two balancing push blocks are symmetrically arranged on the outer side of the bidirectional threaded rod.
[0015] By adopting the above technical solution: the bidirectional threaded rod is coaxially connected at the output end of the second motor, the two balancing push blocks are threadedly connected on the outside of the bidirectional threaded rod, and the two balancing push blocks are symmetrically distributed on the outside of the bidirectional threaded rod.
[0016] As a further description of the above technical solution:
[0017] Motors are fixedly connected to the outer sides of the two balancing push blocks, and clamping plates are coaxially connected to the output ends of the two motors.
[0018] By adopting the above technical solution: two motors are fixedly connected at the outsides of two balancing push blocks, and two clamping plates are coaxially connected at the output ends of the two motors.
[0019] As a further description of the above technical solution:
[0020] A conveying mechanism is arranged inside the workbench, and an inclined base is fixedly connected to the other side of the workbench.
[0021] By adopting the above technical solution: the conveying mechanism is arranged inside the workbench, and the inclined base is fixedly connected to the other side of the workbench.
[0022] As a further description of the above technical solution:
[0023] A connecting frame is fixedly connected to the other side of the inclined base, a first hydraulic rod is fixedly connected to the bottom of the connecting frame, and a bottom pressure plate is movably connected to the top of the first hydraulic rod.
[0024] By adopting the above technical solution: the connecting frame is fixedly connected to the other side of the inclined base, the first hydraulic rod is fixedly connected to the bottom of the connecting frame, and the bottom pressure plate is movably connected to the top of the first hydraulic rod.
[0025] As a further description of the above technical solution:
[0026] The top of the connecting frame is fixedly connected with a second hydraulic rod, and the bottom end of the second hydraulic rod is fixedly connected with a top pressure plate.
[0027] By adopting the above technical solution: the second hydraulic rod is fixedly connected to the top of the connecting frame, and the top pressure plate is fixedly connected to the bottom end of the second hydraulic rod.
[0028] Technical effects and advantages of the utility model:
[0029] 1. By setting up an auxiliary guiding mechanism, compared with the prior art, the lower connecting plate can complete the adjustment of the positive and negative and offset angles of the two adjacent lower connecting plates during the conveying process of the conveying mechanism, making the adjustment of the lower connecting plate more automated, improving the accuracy and speeding up the work efficiency;
[0030] 2. By setting an inclined base, a connecting frame, a first hydraulic rod, a bottom pressure plate, a second hydraulic rod and a top pressure plate, compared with the prior art, the two lower connecting plates can be assisted in alignment. At the same time, after the lower connecting plates are pressed, the upper and lower positions of the lower connecting plates can be adjusted, which is convenient for subsequent welding processing of the lower connecting plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1It is a schematic diagram of the overall structure of the utility model.
[0032] Figure 2 It is a schematic diagram of the rear structure of the workbench of the utility model.
[0033] Figure 3 It is a partial schematic diagram of the bracket connection of the utility model.
[0034] Figure 4 It is a partial schematic diagram of the connection part of the sweeping and picking piece of the utility model.
[0035] Figure 5 It is a partial schematic diagram of the beam connection of the utility model.
[0036] Figure 6 It is a partial schematic diagram of the connecting frame of the utility model.
[0037] The accompanying drawings are marked as follows: 1. workbench; 2. bracket; 3. first visual inspection camera; 4. fixing ring; 5. first motor; 6. block; 7. sweeping piece; 8. fixing block; 9. slide plate; 10. telescopic rod; 11. arc-shaped connecting plate; 12. crossbeam; 13. limit block; 14. second motor; 15. bidirectional threaded rod; 16. balancing push block; 17. motor; 18. clamping plate; 19. second visual inspection camera; 20. conveying mechanism; 21. tilting base; 22. connecting frame; 23. first hydraulic rod; 24. bottom pressure plate; 25. second hydraulic rod; 26. top pressure plate. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] The embodiment of the present application discloses a press-fit welding device with auxiliary guidance of the lower connecting plate, which specifically includes a workbench 1, and an auxiliary guiding mechanism is arranged on the top of the workbench 1; the auxiliary guiding mechanism includes a bracket 2, and the bracket 2 is fixedly connected to the top of the workbench 1, and a first visual inspection camera 3 is installed inside the bracket 2; the front and rear sides of the workbench 1 are fixedly connected to fixing rings 4, and the insides of the two fixing rings 4 are fixedly connected to first motors 5, and the output ends of the two first motors 5 are coaxially connected to card blocks 6, and one side of the two card blocks 6 is fixedly connected to a sweeping blade 7, and the outside of the workbench 1 is fixedly connected to two A fixed block 8 is provided, and the tops of the two fixed blocks 8 are fixedly connected with a slide plate 9, and the insides of the two fixed blocks 8 are fixedly connected with a telescopic rod 10, and the tops of the two telescopic rods 10 are fixedly connected with an arc-shaped connecting plate 11, and the tops of the two arc-shaped connecting plates 11 are fixedly connected with a cross beam 12, and the inside of the cross beam 12 is fixedly connected with a limited block 13. The angle of the lower connecting plate is observed, and then the sweeping piece 7 is driven by the two first motors 5 to adjust the angle of the lower connecting plate, and then the positive and negative directions of the lower connecting plate are adjusted, so that the two adjacent lower connecting plates can maintain the correct connection direction.
[0040] Reference Figure 6 As shown, specifically, a second visual inspection camera 19 is installed on the top of the beam 12, a second motor 14 is fixedly connected to the front end of the beam 12, a bidirectional threaded rod 15 is coaxially connected to the output end of the second motor 14, two balancing push blocks 16 are threadedly connected to the outer side of the bidirectional threaded rod 15, the two balancing push blocks 16 are symmetrically arranged on the outer side of the bidirectional threaded rod 15, a motor 17 is fixedly connected to the outer side of the two balancing push blocks 16, and a clamping plate 18 is coaxially connected to the output ends of the two motors 17, the front and back of the lower connecting plate are inspected by the second visual inspection camera 19, and then the lower connecting plate is quickly flipped by the motor 17, so that the adjacent lower connecting plates are kept in an arrangement of one front and one back, which is convenient for subsequent pressing.
[0041] Reference Figure 1 As shown, specifically, a conveying mechanism 20 is provided inside the workbench 1 , and an inclined base 21 is fixedly connected to the other side of the workbench 1 , so that the lower connecting plate can be smoothly conveyed to the inside of the connecting frame 22 .
[0042] Reference Figure 6 As shown, specifically, a connecting frame 22 is fixedly connected to the other side of the inclined base 21, a first hydraulic rod 23 is fixedly connected to the bottom of the connecting frame 22, a bottom pressure plate 24 is movably connected to the top of the first hydraulic rod 23, a second hydraulic rod 25 is fixedly connected to the top of the connecting frame 22, and a top pressure plate 26 is fixedly connected to the bottom end of the second hydraulic rod 25, so that the two lower connecting plates are stably pressed together to facilitate subsequent welding.
[0043] Working principle of the utility model: before the process of press-fitting and welding the lower connecting plate, the lower connecting plate is first placed on the top of the workbench 1 in turn, and the lower connecting plate is driven by the conveying mechanism 20 to be conveyed at a uniform speed. When the lower connecting plate passes through the bottom of the bracket 2, the first visual detection camera 3 observes the left and right angles of the lower connecting plate. When the lower connecting plate does not remain vertically vertical on the top of the workbench 1, the first motor 5 inside the two fixing rings 4 drives the top block 6 and the sweeping piece 7 to rotate, and the two sweeping pieces 7 move the lower connecting plate to the left and right angles so that the lower connecting plate can remain vertical in the vertical direction. After that, the lower connecting plate is continuously conveyed backward by the conveying mechanism 20, and the front and back of the lower connecting plate are detected by the second visual detection camera 19, and then the front and back of the current lower connecting plate are adjusted according to the front and back of the lower connecting plate that passed by last, and then the front and back of the current lower connecting plate are adjusted according to the front and back of the lower connecting plate that passed by last. The second motor 14 drives the bidirectional threaded rod 15 to rotate, and the bidirectional threaded rod 15 drives the two balancing push blocks 16 to move in opposite directions inside the cross beam 12. The two balancing push blocks 16 drive the motor 17 and the clamping plate 18 at the bottom to clamp the passing lower connecting plate. Then the two telescopic rods 10 drive the cross beam 12 to rise upward, and then the two motors 17 drive the clamping plate 18 to flip the front and back of the lower connecting plate, so that the current lower connecting plate maintains the opposite direction of the previous lower connecting plate. The adjusted lower connecting plate slides stably onto the bottom pressure plate 24 inside the connecting frame 22 through the inclined base 21. After the two lower connecting plates enter the opening of the connecting frame 22, the first hydraulic rod 23 drives the bottom pressure plate 24 to rise upward, and the second hydraulic rod 25 drives the top pressure plate 26 to press downward, press the two lower connecting plates together, and finally perform subsequent welding.
[0044] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A press-fit welding device with auxiliary guide for a lower connecting plate, comprising a workbench (1), characterized in that: An auxiliary guiding mechanism is provided on the top of the workbench (1); The auxiliary guide mechanism comprises a bracket (2), the bracket (2) being fixedly connected to the top of the workbench (1), a first visual inspection camera (3) being installed inside the bracket (2), the front and rear sides of the workbench (1) being fixedly connected to fixing rings (4), the insides of two fixing rings (4) being fixedly connected to first motors (5), the output ends of two first motors (5) being coaxially connected to clamping blocks (6), one side of two clamping blocks (6) being fixedly connected to scanning blades (7), the outside of the workbench (1) being fixedly connected to two fixing blocks (8), the tops of the two fixing blocks (8) being fixedly connected to sliding groove plates (9), the insides of the two fixing blocks (8) being fixedly connected to telescopic rods (10), the tops of the two telescopic rods (10) being fixedly connected to arc-shaped connecting plates (11), the tops of the two arc-shaped connecting plates (11) being fixedly connected to crossbeams (12), and the insides of the crossbeams (12) being fixedly connected to limiting blocks (13).
2. The press-fit welding device with auxiliary guide for the lower connecting plate according to claim 1 is characterized in that: A second visual detection camera (19) is installed on the top of the crossbeam (12), and a second motor (14) is fixedly connected to the front end of the crossbeam (12).
3. The press-fit welding device with auxiliary guide of the lower connecting plate according to claim 2 is characterized in that: The output end of the second motor (14) is coaxially connected to a bidirectional threaded rod (15), and the outer side of the bidirectional threaded rod (15) is threadedly connected to two balancing push blocks (16), and the two balancing push blocks (16) are symmetrically arranged on the outer side of the bidirectional threaded rod (15).
4. The press-fit welding device with auxiliary guide of the lower connecting plate according to claim 3 is characterized in that: The outer sides of the two balancing push blocks (16) are fixedly connected to motors (17), and the output ends of the two motors (17) are coaxially connected to clamping plates (18).
5. The press-fit welding device with auxiliary guide of the lower connecting plate according to claim 1 is characterized in that: A conveying mechanism (20) is arranged inside the workbench (1), and an inclined base (21) is fixedly connected to the other side of the workbench (1).
6. The press-fit welding device with auxiliary guide of the lower connecting plate according to claim 5, characterized in that: The other side of the inclined base (21) is fixedly connected to a connecting frame (22), the bottom of the connecting frame (22) is fixedly connected to a first hydraulic rod (23), and the top of the first hydraulic rod (23) is movably connected to a bottom pressure plate (24).
7. The press-fit welding device with auxiliary guide of the lower connecting plate according to claim 6 is characterized in that: A second hydraulic rod (25) is fixedly connected to the top of the connecting frame (22), and a top pressure plate (26) is fixedly connected to the bottom end of the second hydraulic rod (25).
Citation Information
Patent Citations
Motorcycle lower yoke plate press-fitting welding device
CN216177900U