Water conservancy pipeline cutting equipment

By introducing cooling components into the water conservancy pipeline cutting equipment, the problem of blade deformation caused by excessive cutting impact is solved, and the pipe cut deformation caused by high temperature is prevented, achieving longer blade service life and higher Cutting efficiency.

CN222471686UActive Publication Date: 2025-02-14RUIJIN HUALONG WATER RESOURCES & HYDROPOWER ENG CO LTD
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Patent Information

Application Number
CN202421014851.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-02-14
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the cutting process, existing water conservancy pipeline cutting equipment causes the cutting blade to deform or damage due to excessive cutting impact force, and high temperature will deform the pipe cutout, affecting the connection.

Method used

A water conservancy pipeline cutting equipment is designed, including driving components, conveying components, adjustment components, clamping components, cutting components and cooling components. Spraying cooling water through the cooling assembly extends the life of the blade and prevents deformation of the pipe cutouts.

Benefits of technology

It effectively extends the service life of the cutting blade, prevents pipe cut deformation caused by overheating, and improves cutting efficiency and operation safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides water conservancy pipeline cutting equipment which relates to the technical field of water conservancy and comprises a bottom box and a working mechanism, a fixing frame is arranged above the bottom box, the working mechanism is arranged on the inner side of the fixing frame, and the working mechanism comprises a driving assembly, a conveying assembly, an adjusting assembly, a clamping assembly, a cutting assembly and a cooling assembly. Through the arrangement of the working mechanism, during use, manual intervention is reduced through automatic starting and power transmission of the driving assembly, the working efficiency is improved, the adaptability of the equipment is enhanced through the width adjusting function of the adjusting assembly, pipelines with different diameters can be processed, fixing of the pipelines in the cutting process is ensured through the stability design of the clamping assembly, and the practicability is high. The cutting precision is improved, the cutting assembly is driven by an accurate motor to achieve accurate rotation of the blade, the service life of the blade is prolonged due to the existence of the cooling assembly, pipeline deformation caused by overheating is prevented, and operation safety is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of water conservancy, in particular to a water conservancy pipeline cutting device. Background Art

[0002] Water conservancy pipe cutting equipment is a mechanical device specially designed for cutting pipes in water conservancy projects. It has multiple functions to meet different engineering needs. This equipment can adapt to pipes of different diameters and specifications and perform precise cutting operations to meet the specific requirements of pipe sizes in water conservancy projects. It is also designed with an adjustment function that can adjust the cutting angle to adapt to different laying or construction requirements. Through mechanized operation, these devices can significantly improve the efficiency of cutting work, reduce manpower requirements and time consumption. In addition, some high-efficiency cutting equipment is equipped with measuring and positioning mechanisms, which can accurately control the cutting length and improve the accuracy of construction.

[0003] After searching, it is mentioned in the Chinese patent announcement number CN216502653U that "the utility model discloses a water conservancy pipeline cutting device, including a cross arm and a slider slidably installed at the bottom of the cross arm, a lifting motor is fixedly installed at the bottom of the slider, a control box is fixedly installed at the output end of the lifting motor, a cutting motor is installed on the right side of the control box, a cutting blade is fixedly sleeved on the output end of the cutting motor, a vertical groove is provided on the right side of the control box, a vertical block is slidably installed in the vertical groove, an L-shaped mounting plate is fixedly installed on the right side of the vertical block, and the cutting motor is fixedly installed on the left inner wall of the L-shaped mounting plate. The utility model provides a water conservancy pipeline cutting device, which can make the cutting blade have a very good buffering effect to prevent the existing technology from cutting too much. The cutting impact force in the process is too large, which may easily cause the cutting blade to deform or even be damaged and scrapped, thereby helping to ensure the service life of the cutting blade and greatly reducing the damage caused by the excessive cutting impact force. When in use, the cutting blade can have a very good buffering effect to prevent the existing technology from causing the cutting blade to deform or even be damaged and scrapped due to the excessive cutting impact force in the cutting process, thereby helping to ensure the service life of the cutting blade and greatly reducing the damage caused by the excessive cutting impact force. However, when the above device is in use, the blade will generate heat during the working process. Excessive temperature will shorten the service life of the blade, and high temperature will deform the pipe incision, making it difficult to connect the pipe.

[0004] Therefore, we provide a water pipe cutting equipment to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a water conservancy pipeline cutting device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a water conservancy pipeline cutting device, comprising a bottom box and a working mechanism, a fixed frame is arranged above the bottom box, and a working mechanism is arranged inside the fixed frame;

[0007] The working mechanism includes a driving assembly, a conveying assembly, an adjusting assembly, a clamping assembly, a cutting assembly and a cooling assembly. The driving assembly is arranged on the inner side of the fixed frame, the conveying assembly is arranged on the upper end of the driving assembly, the adjusting assembly is fixedly connected to one side of the fixed frame, the clamping assembly is arranged on the inner side of the bottom box, the cutting assembly is fixedly connected to the inner wall of the bottom box, and the cooling assembly is arranged on one side of the cutting assembly.

[0008] Preferably, the driving assembly includes a driving motor, a first driving gear, a second driving gear and a driving shaft. The driving motor is arranged on the inner side of the fixed frame. One end of the driving motor is flatly keyed to the first driving gear. The lower end of the first driving gear is meshedly connected to the second driving gear. The inner side of the second driving gear is fixedly connected to the driving shaft.

[0009] Preferably, the conveying assembly includes a partition, a protective frame and a conveyor belt, the upper end of the driving shaft is fixedly connected with the partition, the upper end of the partition is provided with a protective frame, and the conveyor belt is provided on the inner side of the protective frame.

[0010] Preferably, the adjustment component includes a fixed plate, an adjustment motor, an adjustment block, an adjustment shaft and an auxiliary shaft, one side of the fixed frame is fixedly connected to the fixed plate, one side of the fixed plate is fixedly connected to the adjustment motor, one end of the adjustment motor is flat-keyed connected to the adjustment block, the inner side of the fixed plate is rotatably connected to the adjustment shaft, and one side of the adjustment shaft is provided with an auxiliary shaft.

[0011] Preferably, the clamping assembly includes a support block, a support base, an outer fixing ring, an elastic block and an inner fixing ring, a support block is provided on the inner side of the bottom box, the upper end of the support block is fixedly connected to the support base, the top end of the support base is fixedly connected to the outer fixing ring, an elastic block is provided on the inner side of the outer fixing ring, and the inner side of the elastic block is fixedly connected to the inner fixing ring.

[0012] Preferably, the cutting assembly includes a fixed connecting plate, a cutting motor, an upper driving shaft, a connecting belt, a lower driving shaft, an adjusting arm, a cutting blade and a fixed knob. The inner wall of the bottom box is fixedly connected to the fixed connecting plate, one side of the fixed connecting plate is fixedly connected to the cutting motor, one end of the cutting motor is flat-keyed connected to the upper driving shaft, the surface of the upper driving shaft is sleeved with a connecting belt, a lower driving shaft is arranged below the connecting belt, one end of the lower driving shaft is fixedly connected to the adjusting arm, the other end of the lower driving shaft is rotatably connected to the cutting blade, and a fixed knob is arranged on the other side of the cutting blade.

[0013] Preferably, the cooling assembly includes an auxiliary connecting plate, a water conveying shaft and a spray head. The auxiliary connecting plate is arranged on the outer side of the fixed connecting plate, the other side of the auxiliary connecting plate is movably connected to the water conveying shaft, and the other end of the water conveying shaft is fixedly connected to the spray head.

[0014] Preferably, a conveying assembly is provided at the bottom end of the bottom box, and the conveying assembly includes a limit card strip and a conveying roller. A limit card strip is provided at the bottom end of the bottom box, and a conveying roller is provided on the inner side of the limit card strip.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. Through the setting of the conveying component, the combination of the limit card strip and the conveying roller not only promotes the smooth transportation of the pipeline, but also ensures the correct positioning of the pipeline during the transportation process, reduces the need for manual handling, reduces labor intensity and operation risks. In addition, the design of the conveying component supports continuous operation, which is especially suitable for working environments that require a large number of pipes to be cut. It is easy to integrate and does not take up additional space, which improves the overall performance and operation efficiency of the equipment.

[0017] 2. Through the setting of the working mechanism, when in use, the automatic start-up and power transmission of the driving component reduce manual intervention and improve work efficiency. The width adjustment function of the adjustment component enhances the adaptability of the equipment and can handle pipes of different diameters. The stability design of the clamping component ensures the fixation of the pipe during the cutting process and improves the cutting accuracy. The cutting component realizes the accurate rotation of the blade through precise motor drive, and the presence of the cooling component not only extends the service life of the blade, but also prevents the deformation of the pipe caused by overheating, thereby enhancing the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall inner structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the drive assembly, the conveying assembly and the regulating assembly of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the cutting assembly and cooling assembly of the utility model;

[0023] Figure 6 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0024] Numbers in the figure: 1, bottom box; 2, fixed frame; 3, working mechanism; 31, driving assembly; 311, driving motor; 312, first driving gear; 313, second driving gear; 314, driving shaft; 32, conveying assembly; 321, partition; 322, protection frame; 323, conveyor belt; 33, adjustment assembly; 331, fixing plate; 332, adjustment motor; 333, adjustment block; 334, adjustment shaft; 335, auxiliary shaft; 34, clamping assembly; 341, support block; 342, Support base; 343, outer fixing ring; 344, elastic block; 345, inner fixing ring; 35, cutting assembly; 351, fixed connecting plate; 352, cutting motor; 353, upper drive shaft; 354, connecting belt; 355, lower drive shaft; 356, adjusting arm; 357, cutting blade; 358, fixing knob; 36, cooling assembly; 361, auxiliary connecting plate; 362, water flow conveying shaft; 363, injection head; 4, transmission assembly; 41, limit card strip; 42, transmission roller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Embodiment 1

[0027] See also Figure 1-6 As shown, the utility model provides a technical solution: a water conservancy pipeline cutting device, comprising a bottom box 1 and a working mechanism 3, a fixed frame 2 is arranged above the bottom box 1, and the working mechanism 3 is arranged inside the fixed frame 2;

[0028] The working mechanism 3 includes a driving assembly 31, a conveying assembly 32, an adjusting assembly 33, a clamping assembly 34, a cutting assembly 35 and a cooling assembly 36. The driving assembly 31 is arranged on the inner side of the fixed frame 2, the conveying assembly 32 is arranged on the upper end of the driving assembly 31, the adjusting assembly 33 is fixedly connected to one side of the fixed frame 2, the clamping assembly 34 is arranged on the inner side of the bottom box 1, the cutting assembly 35 is fixedly connected to the inner wall of the bottom box 1, and the cooling assembly 36 is arranged on one side of the cutting assembly 35.

[0029] Furthermore, the driving component 31 includes a driving motor 311, a first driving gear 312, a second driving gear 313 and a driving shaft 314. The driving motor 311 is arranged on the inner side of the fixed frame 2. One end of the driving motor 311 is connected to the first driving gear 312 by a flat key. The lower end of the first driving gear 312 is meshedly connected to the second driving gear 313. The inner side of the second driving gear 313 is fixedly connected to the driving shaft 314. The driving component 31 provides power for the entire working mechanism 3. The driving motor 311 drives the first driving gear 312 and the second driving gear 313, and transmits power to the conveying component 32 through the driving shaft 314 to realize the operation of the conveyor belt 323.

[0030] Furthermore, the conveying component 32 includes a partition 321, a protective frame 322 and a conveyor belt 323. The upper end of the driving shaft 314 is fixedly connected with the partition 321, the upper end of the partition 321 is provided with a protective frame 322, and the inner side of the protective frame 322 is provided with a conveyor belt 323. The conveying component 32 is responsible for smoothly conveying the pipeline to the cutting position, and is composed of the partition 321, the protective frame 322 and the conveyor belt 323. The smooth movement of the pipeline is achieved through the transmission of the driving shaft 314.

[0031] Furthermore, the adjustment component 33 includes a fixed plate 331, an adjustment motor 332, an adjustment block 333, an adjustment shaft 334 and an auxiliary shaft 335. The fixed plate 331 is fixedly connected to one side of the fixed frame 2, the adjustment motor 332 is fixedly connected to one side of the fixed plate 331, one end of the adjustment motor 332 is flatly keyed to the adjustment block 333, the inner side of the fixed plate 331 is rotatably connected to the adjustment shaft 334, and an auxiliary shaft 335 is provided on one side of the adjustment shaft 334. The adjustment component 33 can be adjusted to transport pipes of different sizes to expand its practical range. The adjustment motor 332 drives the auxiliary shaft 335 through the rotation of the adjustment block 333 and the adjustment shaft 334, thereby realizing the width adjustment of the conveying component 32 for conveying pipes of different diameters.

[0032] Furthermore, the clamping assembly 34 includes a support block 341, a support base 342, an outer fixing ring 343, an elastic block 344 and an inner fixing ring 345. The support block 341 is arranged on the inner side of the bottom box 1, the upper end of the support block 341 is fixedly connected to the support base 342, the top of the support base 342 is fixedly connected to the outer fixing ring 343, the inner side of the outer fixing ring 343 is arranged with an elastic block 344, and the inner side of the elastic block 344 is fixedly connected to the inner fixing ring 345. The clamping assembly 34 fixes the pipe to be cut to ensure its stability during the cutting process. It is composed of the support block 341, the support base 342, the outer fixing ring 343, the elastic block 344 and the inner fixing ring 345. The elastic action of the elastic block 344 can realize the clamping and fixation of pipes of different diameters.

[0033] Furthermore, the cutting assembly 35 includes a fixed connecting plate 351, a cutting motor 352, an upper driving shaft 353, a connecting belt 354, a lower driving shaft 355, an adjusting arm 356, a cutting blade 357 and a fixing knob 358. The inner wall of the bottom box 1 is fixedly connected with the fixed connecting plate 351, one side of the fixed connecting plate 351 is fixedly connected with the cutting motor 352, one end of the cutting motor 352 is flatly keyed to the upper driving shaft 353, the surface of the upper driving shaft 353 is sleeved with the connecting belt 354, and a lower connecting belt 354 is provided below the connecting belt 354. Driving shaft 355, one end of the lower driving shaft 355 is fixedly connected with an adjusting arm 356, the other end of the lower driving shaft 355 is rotatably connected with a cutting blade 357, and a fixing knob 358 is provided on the other side of the cutting blade 357. The cutting assembly 35 is used to perform the pipe cutting operation. The cutting motor 352 drives the upper driving shaft 353, and drives the lower driving shaft 355 through the connecting belt 354 to rotate the cutting blade 357 to achieve pipe cutting. The adjusting arm 356 and the fixing knob 358 are used to adjust the position and fixation of the cutting blade 357.

[0034] Furthermore, the cooling component 36 includes an auxiliary connecting plate 361, a water delivery shaft 362 and a spray head 363. The auxiliary connecting plate 361 is arranged on the outer side of the fixed connecting plate 351. The other side of the auxiliary connecting plate 361 is movably connected to the water delivery shaft 362. The other end of the water delivery shaft 362 is fixedly connected to the spray head 363. The cooling component 36 cools the cutting blade 357 during the cutting process to extend the service life of the blade and improve the cutting efficiency. At the same time, it prevents the blade temperature from being too high and causing deformation of the pipe incision. The water delivery shaft 362 sprays cooling water through the spray head 363 to cool the cutting blade 357.

[0035] Embodiment 2

[0036] See also Figure 2 As shown, compared with Example 1, as another implementation of the utility model, a conveying component 4 is arranged at the bottom end of the bottom box 1, and the conveying component 4 includes a limit card strip 41 and a conveying roller 42. The bottom end of the bottom box 1 is provided with a limit card strip 41, and the inner side of the limit card strip 41 is provided with a conveying roller 42. The conveying component 4 provides additional pipeline conveying capacity at the bottom end of the bottom box 1 to convey the cut pipeline to the outside of the bottom box 1. The limit card strip 41 and the conveying roller 42 constitute the conveying component 4, which assists in positioning and conveying the pipeline at the bottom end of the bottom box 1, thereby improving the overall conveying efficiency.

[0037] Working principle: First, a water conservancy pipe cutting device is moved to the working position. When in use, the first step is that the staff starts the control switch, the equipment is electrically connected to the outside world, and the device is ready to start running. The driving motor 311 in the driving component 31 is started, and the power is transmitted to the conveying component 32 through the first driving gear 312 and the second driving gear 313 through the driving shaft 314, so that the conveying belt 323 is operated and the pipe is conveyed. In the second step, the conveying component 32, including the partition 321, the protective frame 322 and the conveying belt 323, is responsible for smoothly conveying the pipe to the predetermined cutting position. If pipes of different diameters need to be conveyed, the adjusting component 33 drives the auxiliary shaft 335 by adjusting the rotation of the motor 332 to adjust the width of the conveying component 32. After the pipe reaches the predetermined position, the clamping component 34 uses the support block 3 41. The support base 342, the outer fixing ring 343, the elastic block 344 and the inner fixing ring 345 clamp the pipe to ensure the stability of the pipe during the cutting process. In the third step, the cutting motor 352 in the cutting component 35 is started, and the cutting blade 357 is driven to rotate through the upper drive shaft 353, the connecting belt 354, and the lower drive shaft 355 to cut the pipe. The adjustment arm 356 and the fixing knob 358 are used to adjust and fix the position of the cutting blade 357. During the cutting process, the cooling component 36 sprays cooling water through the water flow conveying shaft 362 and the spray head 363 to cool the cutting blade 357 to extend the service life of the blade and prevent the blade temperature from being too high to cause deformation of the pipe cut. In the fourth step, the conveying component 4 conveys the cut pipe out of the outside of the bottom box 1 at the bottom end of the bottom box 1, thus completing the use process of a water conservancy pipe cutting device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hydraulic pipeline cutting device, comprising a bottom box (1) and a working mechanism (3), characterized in that: A fixed frame (2) is arranged above the bottom box (1), and a working mechanism (3) is arranged inside the fixed frame (2); The working mechanism (3) comprises a driving assembly (31), a conveying assembly (32), an adjusting assembly (33), a clamping assembly (34), a cutting assembly (35) and a cooling assembly (36); the driving assembly (31) is arranged on the inner side of the fixed frame (2); the conveying assembly (32) is arranged on the upper end of the driving assembly (31); the adjusting assembly (33) is fixedly connected to one side of the fixed frame (2); the clamping assembly (34) is arranged on the inner side of the bottom box (1); the cutting assembly (35) is fixedly connected to the inner wall of the bottom box (1); and the cooling assembly (36) is arranged on one side of the cutting assembly (35).

2. A water conservancy pipeline cutting device according to claim 1, characterized in that: The driving assembly (31) comprises a driving motor (311), a first driving gear (312), a second driving gear (313) and a driving shaft (314); the driving motor (311) is arranged on the inner side of the fixed frame (2); one end of the driving motor (311) is connected to the first driving gear (312) by a flat key; the lower end of the first driving gear (312) is meshingly connected to the second driving gear (313); and the inner side of the second driving gear (313) is fixedly connected to the driving shaft (314).

3. A water conservancy pipeline cutting device according to claim 2, characterized in that: The conveying assembly (32) comprises a partition (321), a protective frame (322) and a conveying belt (323); the upper end of the driving shaft (314) is fixedly connected to the partition (321); the upper end of the partition (321) is provided with a protective frame (322); and the inner side of the protective frame (322) is provided with a conveying belt (323).

4. The water conservancy pipeline cutting equipment according to claim 1, characterized in that: The adjustment component (33) comprises a fixed plate (331), an adjustment motor (332), an adjustment block (333), an adjustment shaft (334) and an auxiliary shaft (335); one side of the fixed frame (2) is fixedly connected to the fixed plate (331); one side of the fixed plate (331) is fixedly connected to the adjustment motor (332); one end of the adjustment motor (332) is connected to the adjustment block (333) by a flat key; the inner side of the fixed plate (331) is rotatably connected to the adjustment shaft (334); one side of the adjustment shaft (334) is provided with an auxiliary shaft (335).

5. The water conservancy pipeline cutting equipment according to claim 1, characterized in that: The clamping assembly (34) comprises a support block (341), a support base (342), an outer fixing ring (343), an elastic block (344) and an inner fixing ring (345); the support block (341) is arranged on the inner side of the bottom box (1); the upper end of the support block (341) is fixedly connected to the support base (342); the top end of the support base (342) is fixedly connected to the outer fixing ring (343); the inner side of the outer fixing ring (343) is arranged with an elastic block (344); the inner side of the elastic block (344) is fixedly connected to the inner fixing ring (345).

6. The water conservancy pipeline cutting equipment according to claim 1, characterized in that: The cutting assembly (35) comprises a fixed connecting plate (351), a cutting motor (352), an upper driving shaft (353), a connecting belt (354), a lower driving shaft (355), an adjusting arm (356), a cutting blade (357) and a fixing knob (358); the inner wall of the bottom box (1) is fixedly connected with the fixed connecting plate (351); one side of the fixed connecting plate (351) is fixedly connected with the cutting motor (352); one end of the cutting motor (352) is connected with the upper driving shaft (353) by a flat key; the surface of the upper driving shaft (353) is sleeved with the connecting belt (354); a lower driving shaft (355) is arranged below the connecting belt (354); one end of the lower driving shaft (355) is fixedly connected with the adjusting arm (356); the other end of the lower driving shaft (355) is rotatably connected with the cutting blade (357); and the other side of the cutting blade (357) is arranged with a fixing knob (358).

7. The water conservancy pipeline cutting equipment according to claim 6, characterized in that: The cooling assembly (36) comprises an auxiliary connecting plate (361), a water flow conveying shaft (362) and a spray head (363); the auxiliary connecting plate (361) is arranged on the outer side of the fixed connecting plate (351); the other side of the auxiliary connecting plate (361) is movably connected to the water flow conveying shaft (362); the other end of the water flow conveying shaft (362) is fixedly connected to the spray head (363).

8. The water conservancy pipeline cutting equipment according to claim 1, characterized in that: A conveying assembly (4) is arranged at the bottom end of the bottom box (1), and the conveying assembly (4) comprises a limit card strip (41) and a conveying roller (42). A limit card strip (41) is arranged at the bottom end of the bottom box (1), and a conveying roller (42) is arranged on the inner side of the limit card strip (41).

Citation Information

Patent Citations

  • Water conservancy pipeline cutting equipment

    CN216502653U