Aluminum material machining and cutting device

By designing a smoke removal mechanism in the aluminum processing and cutting device, and using filters and activated carbon boards to purify the smoke and dust waste, the problem of smoke and dust waste pollution is solved and the safety and health of the working environment is improved.

CN222471719UActive Publication Date: 2025-02-14SUZHOU KUNYU METAL TECH CO LTD
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Patent Information

Application Number
CN202421236532.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The smoke and dust generated by existing aluminum processing and cutting devices are likely to drift during the cutting process, resulting in environmental pollution and health hazards for staff.

Method used

An aluminum processing and cutting device is designed, including a protective shell, a driving mechanism, a smoke removal mechanism, a conveyor rack and a limiting mechanism. By controlling the operation of the pump box, smoke and dust are pumped into the air pump pipe, and then filtered into the box and discharged through the exhaust pipe to purify the gas.

Benefits of technology

It effectively reduces the pollution of smoke and dust and waste to the working environment, improves the health and safety of staff, and realizes effective filtration and purification of smoke and waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum material machining and cutting device which comprises a protective shell, a cutting device, a cutting device, a cutting device and a cutting device, the protective shell is connected to the upper portion of a workbench, and a control box is arranged in the protective shell; the driving mechanism is connected with the control box through a first lifting air cylinder, and a connecting frame is arranged on one side of the driving mechanism; the smoke dust removing mechanism is connected to the interior of the protective shell; and the conveying frame is connected to the upper portion of the workbench, and a conveying belt is arranged on the conveying frame. By controlling the pump box to work, a second gas guide pipe can be subjected to gas extraction, so that smoke dust and waste scraps generated during cutting can be extracted into a first gas guide pipe through a gas extraction pipe and then enter the box body, the smoke dust and the waste scraps are filtered and purified through a filter screen and an activated carbon plate in the box body, and then the filtered and purified gas is discharged through an exhaust pipe; and the pollution to the working environment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material processing equipment, in particular to an aluminum material processing and cutting device. Background Art

[0002] Aluminum products are made of aluminum and other alloy elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring. During the production and processing of aluminum, it will be cut into aluminum of different lengths and widths with the help of cutting machines due to different production and processing requirements.

[0003] At present, the existing aluminum processing and cutting devices generally cut aluminum with a cutting knife, but the smoke and dust generated during the cutting process are easily dispersed into the air, causing environmental pollution. Without adequate protective measures, workers are exposed to smoke and dust for a long time, which is easy to cause harm to their health. Utility Model Content

[0004] The utility model aims to solve the shortcomings existing in the prior art. A workbench comprises: a protective shell, the protective shell is connected above the workbench, a control box is arranged inside the protective shell; a driving mechanism, the driving mechanism is connected to the control box through a first lifting cylinder, and a connecting frame is arranged on one side of the driving mechanism; a smoke and dust removal mechanism, the smoke and dust removal mechanism is connected to the inside of the protective shell; a conveying frame, the conveying frame is connected above the workbench, a conveyor belt is arranged on the conveying frame, and a limiting mechanism is arranged on the conveying frame; the smoke and dust removal mechanism comprises a box body, a filter screen and an activated carbon plate are arranged inside the box body, the box body is connected to the exhaust pipe through a first air guide pipe, the exhaust pipe is detachably connected to the connecting frame, the box body is connected to the pump box through a second air guide pipe, and an exhaust pipe is arranged on one side of the pump box.

[0005] As a further description of the above technical solution: a servo motor is detachably connected to the connecting frame, and the servo motor is connected to the cutting blade via a driving shaft.

[0006] As a further description of the above technical solution: the driving mechanism includes a first adjusting component and a second adjusting component, the second adjusting component is connected to the first adjusting component at the bottom, the first adjusting component is detachably connected to the bottom of the first lifting cylinder, and the second adjusting component is detachably connected to the connecting frame.

[0007] As a further description of the above technical solution: the limiting mechanism includes an electric telescopic rod, the electric telescopic rod is detachably connected to the conveying frame, and one side of the electric telescopic rod is connected to a limiting plate.

[0008] As a further description of the above technical solution: the first adjustment component includes a mounting frame, a transmission screw is arranged inside the mounting frame, one end of the transmission screw is connected to the driving motor, the transmission screw is threadedly connected to the transmission plate, and the transmission plate is connected to the second adjustment component above.

[0009] As a further description of the above technical solution: the first adjustment component and the second adjustment component have the same structure.

[0010] As a further description of the above technical solution: material passages are opened on both sides of the workbench, a second lifting cylinder is arranged inside the workbench, and a baffle is detachably connected below the second lifting cylinder.

[0011] As a further description of the above technical solution: a material receiving frame is provided on one side of the conveyor belt.

[0012] As a further description of the above technical solution: two limiting mechanisms are provided and are located on both sides of the conveyor belt.

[0013] The above technical solution has the following advantages or beneficial effects:

[0014] The utility model can control the operation of the pump box and exhaust the second air duct, so that the smoke and waste chips generated during cutting can be sucked into the first air duct through the exhaust pipe, and then enter the box body, and are filtered and purified by the filter net and activated carbon plate in the box body, and then the filtered and purified gas is discharged through the exhaust pipe, thereby reducing pollution to the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of an aluminum material processing and cutting device in one embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the interior of an aluminum material processing and cutting device in one embodiment of the utility model;

[0017] Figure 3 for Figure 1 A schematic diagram of the structure of the limit mechanism in the aluminum material processing and cutting device;

[0018] Figure 4 for Figure 1 A schematic diagram of the structure of the driving mechanism in the aluminum material processing and cutting device;

[0019] Figure 5 for Figure 1 Schematic diagram of the structure of the smoke and dust removal mechanism in the aluminum processing and cutting device.

[0020] Legend:

[0021] 1. Workbench; 2. Protective shell; 3. Control box; 4. Driving mechanism; 5. First lifting cylinder; 6. Connecting frame; 7. Smoke and dust removal mechanism; 8. Conveying frame; 9. Limiting mechanism; 10. Conveying belt; 11. Servo motor; 12. Driving shaft; 13. Cutting disc; 14. Feeding port; 15. Second lifting cylinder; 16. Baffle; 17. Receiving frame; 41. First adjusting component; 42. Second adjusting component; 43. Mounting frame; 44. Transmission screw; 45. Driving motor; 46. Transmission plate; 71. Box; 72. Filter; 73. Activated carbon plate; 74. First air duct; 75. Exhaust pipe; 76. Second air duct; 77. Pump box; 78. Exhaust pipe; 91. Electric telescopic rod; 92. Limiting plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] like Figure 1-5As shown, the utility model is an aluminum material processing and cutting device, a workbench 1, comprising: a protective shell 2, the protective shell 2 is connected above the workbench 1, and a control box 3 is arranged inside the protective shell 2; a driving mechanism 4, the driving mechanism 4 is connected to the control box 3 through a first lifting cylinder 5, and a connecting frame 6 is arranged on one side of the driving mechanism 4; a smoke and dust removal mechanism 7, the smoke and dust removal mechanism 7 is connected to the inside of the protective shell 2; a conveying frame 8, the conveying frame 8 is connected above the workbench 1, a conveyor belt 10 is arranged on the conveying frame 8, and a limiting mechanism 9 is arranged on the conveying frame 8; the smoke and dust removal mechanism 7 comprises a box body 71, a filter screen 72 and an activated carbon plate 73 are arranged inside the box body 71, the box body 71 is connected to the exhaust pipe 75 through a first air guide pipe 74, the exhaust pipe 75 is detachably connected to the connecting frame 6, the box body 71 is connected to the pump box 77 through a second air guide pipe 76, and an exhaust pipe 78 is arranged on one side of the pump box 77.

[0026] In this embodiment, the conveyor belt 10 provided on the conveying frame 8 can drive the aluminum material to move and transport the aluminum material to the specified position, and then the first lifting cylinder 5 and the driving mechanism 4 can work to adjust the position of the cutting blade 13 to cut the aluminum material, and by controlling the operation of the pump box 77, the second air duct 76 can be evacuated, so that the smoke and waste generated during cutting can be sucked into the first air duct 74 through the exhaust pipe 75, and then enter the box body 71, filtered and purified by the filter net 72 and the activated carbon plate 73 in the box body 71, and then the filtered and purified gas is discharged through the exhaust pipe 78 to reduce pollution to the working environment.

[0027] The exhaust pipe 75 is detachably connected to the connecting frame 6, so that the exhaust pipe 75 can be easily installed and disassembled, and can be easily replaced.

[0028] like Figure 1 and Figure 2 As shown, specifically, a servo motor 11 is detachably connected to the connecting frame 6, and the servo motor 11 is connected to the cutting blade 13 through a driving shaft 12; when the servo motor 11 works, the driving shaft 12 and the cutting blade 13 are driven to rotate, thereby realizing the cutting work.

[0029] like Figure 2 and Figure 4 As shown, specifically, the driving mechanism 4 includes a first adjusting component 41 and a second adjusting component 42. The second adjusting component 42 is connected to the first adjusting component 41 at the bottom, the first adjusting component 41 is detachably connected to the first lifting cylinder 5 at the bottom, the second adjusting component 42 is detachably connected to the connecting frame 6, the first adjusting component 41 includes a mounting frame 43, a transmission screw 44 is arranged inside the mounting frame 43, one end of the transmission screw 44 is connected to the driving motor 45, the transmission screw 44 is threadedly connected to the transmission plate 46, and the transmission plate 46 is connected to the second adjusting component 42 at the top, and the first adjusting component 41 and the second adjusting component 42 have the same structure.

[0030] In this embodiment, by controlling the operation of the first lifting cylinder 5, the driving mechanism 4 can be driven to rise and fall, so that the height of the cutting blade 13 can be adjusted conveniently. By controlling the operation of the driving motor 45 in the first adjusting component 41, the transmission plate 46 and the second adjusting component 42 can be driven to move in the left and right directions through the transmission screw 44, thereby driving the cutting blade 13 to move in the left and right directions. By controlling the operation of the driving motor 45 in the second adjusting component 42, the transmission plate 46 can be driven to move in the front and rear directions through the transmission screw 44, thereby realizing the all-round adjustment of the cutting blade 13, facilitating the cutting of different parts of the aluminum material, and enhancing the applicability of the device.

[0031] like Figure 2 and Figure 3 As shown, specifically, the limiting mechanism 9 includes an electric telescopic rod 91, which is detachably connected to the conveying frame 8, and one side of the electric telescopic rod 91 is connected to a limiting plate 92. Two limiting mechanisms 9 are provided and are located on both sides of the conveyor belt 10; by controlling the operation of the electric telescopic rod 91, the limiting plate 92 can be driven to move, and by adjusting the distance between the two limiting plates 92, the aluminum material to be cut can be supported and limited, thereby enhancing the stability during cutting.

[0032] like Figure 1 and Figure 2 As shown, specifically, material passages 14 are opened on both sides of the workbench 1, and a second lifting cylinder 15 is arranged inside the workbench 1, and a baffle 16 is detachably connected below the second lifting cylinder 15; by controlling the operation of the second lifting cylinder 15, the baffle 16 can be driven to rise and fall. When the device needs to work, the baffle 16 is driven to rise by the second lifting cylinder 15, which facilitates the entry of aluminum into the workbench 1. When the device does not need to work, the baffle 16 is driven to fall by the second lifting cylinder 15, which facilitates the sealing of the workbench 1 and the protective shell 2, prevents debris from entering the interior of the device, and facilitates the storage of the device.

[0033] like Figure 1 and Figure 3 As shown, specifically, a material receiving frame 17 is provided at one side of the conveyor belt 10; the material receiving frame 17 can be used to collect the cut aluminum materials.

[0034] Working principle: the staff works through the conveyor belt 10 set on the conveyor frame 8 to drive the aluminum material to move and transport the aluminum material to the designated position, and then adjusts the position of the cutting blade 13 through the first lifting cylinder 5 and the driving mechanism 4 to cut the aluminum material, and controls the operation of the pump box 77 to evacuate the second air duct 76, so that the smoke and waste generated during cutting can be sucked into the first air duct 74 through the exhaust pipe 75, and then enter the box body 71, and filtered and purified through the filter net 72 and the activated carbon plate 73 in the box body 71, and then the filtered and purified gas is discharged through the exhaust pipe 78 to reduce pollution to the working environment.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An aluminum material processing and cutting device, a workbench (1), characterized in that: include: A protective shell (2), the protective shell (2) being connected above the workbench (1), and a control box (3) being arranged inside the protective shell (2); A driving mechanism (4), the driving mechanism (4) being connected to the control box (3) via a first lifting cylinder (5), and a connecting frame (6) being provided on one side of the driving mechanism (4); A smoke and dust removal mechanism (7), the smoke and dust removal mechanism (7) being connected inside the protective shell (2); A conveying frame (8), the conveying frame (8) is connected above the workbench (1), a conveying belt (10) is arranged on the conveying frame (8), and a limiting mechanism (9) is arranged on the conveying frame (8); The smoke and dust removal mechanism (7) comprises a box body (71), a filter screen (72) and an activated carbon plate (73) are arranged inside the box body (71), the box body (71) is connected to an air extraction pipe (75) via a first air guide pipe (74), the air extraction pipe (75) is detachably connected to a connecting frame (6), the box body (71) is connected to a pump box (77) via a second air guide pipe (76), and an exhaust pipe (78) is arranged on one side of the pump box (77).

2. The aluminum material processing and cutting device according to claim 1, characterized in that: A servo motor (11) is detachably connected to the connecting frame (6), and the servo motor (11) is connected to the cutting blade (13) via a driving shaft (12).

3. The aluminum material processing and cutting device according to claim 1, characterized in that: The driving mechanism (4) comprises a first adjusting component (41) and a second adjusting component (42); the second adjusting component (42) is connected to the first adjusting component (41) from below; the first adjusting component (41) is detachably connected to the first lifting cylinder (5) from below; and the second adjusting component (42) is detachably connected to the connecting frame (6).

4. The aluminum material processing and cutting device according to claim 1, characterized in that: The limiting mechanism (9) comprises an electric telescopic rod (91), the electric telescopic rod (91) is detachably connected to the conveying frame (8), and one side of the electric telescopic rod (91) is connected to a limiting plate (92).

5. The aluminum material processing and cutting device according to claim 3, characterized in that: The first adjustment component (41) comprises a mounting frame (43), a transmission screw (44) is arranged inside the mounting frame (43), one end of the transmission screw (44) is connected to a driving motor (45), the transmission screw (44) is threadedly connected to a transmission plate (46), and the upper part of the transmission plate (46) is connected to the second adjustment component (42).

6. The aluminum material processing and cutting device according to claim 3, characterized in that: The first adjustment component (41) and the second adjustment component (42) have the same structure.

7. The aluminum material processing and cutting device according to claim 1, characterized in that: Material passage openings (14) are provided on both sides of the workbench (1), a second lifting cylinder (15) is arranged inside the workbench (1), and a baffle (16) is detachably connected below the second lifting cylinder (15).

8. The aluminum material processing and cutting device according to claim 1, characterized in that: A material receiving frame (17) is provided on one side of the conveyor belt (10).

9. The aluminum material processing and cutting device according to claim 1, characterized in that: Two limiting mechanisms (9) are provided and are located on both sides of the conveyor belt (10).