Deburring device

By designing an automated deburring device, using the combination of chutes and matte belts, the problems of low efficiency and poor accuracy of manual deburring are solved, and efficient and accurate badge deburring operation is achieved.

CN222471960UActive Publication Date: 2025-02-14GUANGDONG RUNJIE CLOTHING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421252779.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the prior art, the deburring operation of the badge using frosted paper is inefficient and easy to miss, and lacks automated and efficient solutions.

Method used

A deburring device is designed, including a feeding mechanism, a conveying mechanism and a deburring mechanism. Through the cooperation of the slide chute and a matte belt, the automatic conveying and deburring operation of the badge is realized.

Benefits of technology

Improves the efficiency and accuracy of deburring, reduces the omissions of manual operations, and significantly improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222471960U_ABST
    Figure CN222471960U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of badge processing, in particular to a deburring device which comprises a machine body, a feeding mechanism, a conveying mechanism and a deburring mechanism are arranged on the machine body, a sliding groove is fixed to the machine body, the two ends of the sliding groove are the feeding end and the discharging end of the sliding groove respectively, the feeding mechanism is installed at the feeding end of the sliding groove, and the conveying mechanism is installed at the discharging end of the sliding groove. The conveying mechanism and the deburring mechanism are located on the two sides of the sliding groove correspondingly, the conveying mechanism is used for conveying badges on the sliding groove, and the deburring mechanism is used for conducting deburring operation on the badges on the sliding groove. The badge deburring device has the beneficial effect that the badge deburring efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of badge processing, and in particular to a deburring device. Background Art

[0002] As a kind of meaningful recognition product, badges have a large and stable demand in the market. Badges are often used by units, enterprises, schools, organizations, etc., usually in group purchase and large-scale custom production.

[0003] During the production process of badges, the badges are shaped by a specific mold. After the badges are demoulded, burrs will remain on the badges, which need to be processed. The common way to remove burrs from badges is to manually grind and remove burrs with sandpaper.

[0004] The above-mentioned prior art solutions have the following defects: the manual grinding and deburring of the badge with sandpaper is inefficient and easy to miss, so there is room for improvement. Utility Model Content

[0005] In order to improve the deburring efficiency of badges, the present application provides a deburring device.

[0006] The deburring device provided in this application adopts the following technical solution:

[0007] A deburring device comprises a body, on which a feeding mechanism, a conveying mechanism and a deburring mechanism are arranged, a slide slot is fixed on the body, the two ends of the slide slot are respectively the feeding end and the discharging end of the slide slot, the feeding mechanism is installed at the feeding end of the slide slot, the conveying mechanism and the deburring mechanism are respectively located at two sides of the slide slot, the conveying mechanism is used to convey the badge on the slide slot, and the deburring mechanism is used to deburr the badge on the slide slot.

[0008] By adopting the above technical scheme, the badges to be processed are put into the slide chute in parallel through the feeding mechanism, the conveying mechanism conveys the badges on the slide chute, and the deburring mechanism deburrs the badges on the slide chute. The automation degree is high, the efficiency is higher than manual deburring, and the accuracy is high, and it is not easy to miss, thereby improving the production efficiency and production quality of deburring.

[0009] Preferably, the deburring mechanism includes a sliding plate, a mounting seat, a mounting plate and a frosting belt, the sliding plate is slidably connected to the body, the mounting seat is fixed to the sliding plate, the mounting plate is installed on the mounting seat, the frosting belt is rotatably carried on the mounting plate, and the side wall of the frosting belt abuts against the side wall of the badge on the slide groove.

[0010] By adopting the above technical solution, the frosting belt is rotatably carried on the mounting plate, and the side wall of the frosting belt abuts against the side wall of the badge on the slide groove. During the rotation of the frosting belt, the badge on the slide groove is deburred. The sliding plate is slidably connected to the machine body so that the sliding plate can move relative to the slide groove to adapt to the processing operations of badges of different sizes, thereby improving applicability.

[0011] Preferably, a rotating rod is rotatably carried on the mounting seat, a driving bevel gear is fixed on the rotating rod, a transmission rod is fixed on the bottom of the sliding plate, a driven bevel gear is fixed on the transmission rod, and the driven bevel gear is meshed with the driving bevel gear.

[0012] By adopting the above technical solution, the rotation of the rotating rod will drive the active bevel gear to rotate, the rotation of the active bevel gear will drive the driven bevel gear to rotate, and the rotation of the driven bevel gear will drive the transmission rod and the sliding plate to tilt, so that the sliding plate tilts toward the slide groove to adjust the sanding angle of the sanding belt on the badge, so as to perform sanding operations on different positions of the badge and improve the accuracy of deburring.

[0013] Preferably, the conveying mechanism comprises a sliding seat and a conveyor belt, the sliding seat is slidably arranged on the machine body, the conveyor belt is rotatably carried on the sliding seat, and the side wall of the conveyor belt abuts against the side wall of the badge on the slide groove.

[0014] By adopting the above technical solution, the side wall of the conveyor belt abuts against the side wall of the badge on the slide slot, and the rotation of the conveyor belt drives the badge on the slide slot to move along the slide slot, thereby realizing the transportation of the badge, and the structure is simple and easy to implement.

[0015] Preferably, the feeding mechanism comprises a vibration plate and a linear vibrator, the discharge end of the vibration plate is connected to the feed end of the linear vibrator, and the discharge end of the linear vibrator is connected to the feed end of the chute.

[0016] By adopting the above technical solution, the feeding operation of the badges is realized through the vibration plate and the linear vibrator, so that the badges can enter the slide groove one by one for deburring operation, and the degree of automation is high.

[0017] Preferably, a limiting plate is provided above the slide slot, and the bottom of the limiting plate abuts against the top of the badge on the slide slot.

[0018] By adopting the above technical solution, the bottom of the limiting plate abuts against the top of the badge on the slide slot, thereby limiting the badge and making the badge more stable during processing and transmission.

[0019] Preferably, adjusting rods are fixed to the tops of both ends of the limiting plate, adjusting bolts are threadedly connected to the adjusting rods, a mounting frame is fixed to the machine body, and the adjusting rods penetrate the mounting frame and are fixed to the mounting frame by the adjusting bolts.

[0020] By adopting the above technical solution, the fixing state of the adjusting rod can be changed by adjusting the tightness of the adjusting bolt, thereby adjusting the adjusting rod, thereby changing the position of the limiting plate, so as to achieve the limiting fixation of badges of different sizes, thereby improving applicability.

[0021] Preferably, a guide discharge plate is fixed to the discharge end of the chute.

[0022] By adopting the above technical solution, the setting of the guide discharge plate plays a role in receiving and guiding the deburred badges coming out of the discharge end of the chute, so that the badges are scattered around, which is convenient for the subsequent collection of the deburred badges.

[0023] In summary, the present application includes at least one of the following beneficial technical effects: the badges to be processed enter the chute in sequence through the feeding mechanism, the conveying mechanism conveys the badges on the chute, and the deburring mechanism deburrs the badges on the chute. It has a high degree of automation, is more efficient than manual deburring, and has high accuracy and is not easy to miss, thereby improving the production efficiency and production quality of deburring. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the deburring device of an embodiment of the present application.

[0025] Figure 2 It is a schematic diagram of the overall structure of the deburring device of an embodiment of the present application from another perspective.

[0026] Explanation of the accompanying drawings: 1. Machine body; 2. Feeding mechanism; 21. Vibrating plate; 22. Linear vibrator; 3. Conveying mechanism; 31. Sliding seat; 32. Conveyor belt; 4. Deburring mechanism; 41. Sliding plate; 42. Mounting seat; 43. Mounting plate; 44. Sanding belt; 5. Slide; 6. Feed end; 7. Discharge end; 8. Rotating screw; 9. Tensioning plate; 10. Adjusting screw; 11. Rotating rod; 12. Driving bevel gear; 13. Transmission rod; 14. Driven bevel gear; 15. Limiting plate; 16. Adjusting rod; 17. Adjusting bolt; 18. Mounting frame; 19. Guide discharge plate. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-2 This application is described in further detail.

[0028] The present application embodiment discloses a deburring device. Figure 1 and Figure 2 A deburring device includes a body 1, on which a feeding mechanism 2, a conveying mechanism 3 and a deburring mechanism 4 are arranged. The feeding mechanism 2 includes a vibrating plate 21 and a linear vibrator 22. The badges to be deburred are poured into the vibrating plate 21. The discharge end 7 of the vibrating plate 21 is connected to the feed end of the linear vibrator 22. The vibrating plate 21 conveys the badges one by one to the linear vibrator 22 by vibration. A chute 5 is fixed on the body 1. The two ends of the chute 5 are the feed end 6 and the discharge end 7 of the chute 5 respectively. The discharge end 7 of the linear vibrator 22 is connected to the feed end 6 of the chute 5. The linear vibrator 22 conveys the badges one by one to the chute 5. The conveying mechanism 3 and the deburring mechanism 4 are respectively located on both sides of the chute 5. When the badges are conveyed to the chute 5, the conveying mechanism 3 drives the badges to move so as to convey the badges. The deburring mechanism 4 deburrs the badges during the conveying process.

[0029] Specifically, the deburring mechanism 4 includes a sliding plate 41, a mounting seat 42, a mounting plate 43 and a frosting belt 44. A sliding rail is fixed at the bottom of the sliding plate 41. The sliding plate 41 is slidably connected to the machine body 1 through the sliding rail. A nut seat is fixed at the bottom of the sliding plate 41. A rotating screw 8 is threadedly connected to the nut seat. By rotating the rotating screw 8, the nut seat can be driven to move linearly, and the linear movement of the nut seat will drive the sliding plate 41 to move linearly. The mounting seat 42 is fixed on the sliding plate 41, and the mounting plate 43 is mounted on the mounting seat 42. The mounting plate 43 is horizontally arranged. A rotating roller is rotatably carried on the mounting plate 43. The frosting belt 44 is sleeved on the rotating roller, and the side wall of the frosting belt 44 abuts against the side wall of the badge on the slide 5. The rotating roller is connected to a motor, and the motor drives the rotating roller to rotate. The rotating roller rotates and drives the frosting belt 44 to rotate. During the rotation of the frosting belt 44, the badge on the slide 5 is deburred. The linear motion of the sliding plate 41 drives the mounting plate 43 to move linearly, thereby adjusting the distance of the mounting plate 43 relative to the slide groove 5, thereby changing the distance between the frosting belt 44 and the slide groove 5, so that the frosting belt 44 can deburr badges of different sizes.

[0030] Furthermore, a tensioning plate 9 is provided on the mounting plate 43, and an adjusting screw 10 is fixed on the tensioning plate 9, one end of the adjusting screw 10 is fixedly connected to the tensioning plate 9, and a mounting block is fixed on the mounting plate 43, and the other end of the adjusting screw 10 is threadedly connected to the mounting block. By rotating the adjusting screw 10, the adjusting screw 10 and the mounting block are relatively moved, so as to adjust the distance between the tensioning plate 9 and the slide groove 5. When the frosted belt 44 is sleeved on the rotating roller, it is wound around the tensioning plate 9. When the tensioning plate 9 moves, the frosted belt 44 can be stretched, thereby playing a tensioning role on the frosted belt 44. A rotating rod 11 is rotatably carried on the mounting seat 42, and a driving bevel gear 12 is fixed on the rotating rod 11. A transmission rod 13 is fixed at the bottom of the sliding plate 41, and the length direction of the transmission rod 13 is perpendicular to the length direction of the rotating rod 11. A driven bevel gear 14 is fixed on the transmission rod 13, and the driven bevel gear 14 is meshed with the driving bevel gear 12. Rotate the rotating rod 11, the rotating rod 11 will drive the active bevel gear 12 to rotate, the active bevel gear 12 rotates and drives the driven bevel gear 14 to rotate, the driven bevel gear 14 rotates and drives the transmission rod 13 and the sliding plate 41 to tilt, so that the sliding plate 41 tilts toward the slide groove 5 to adjust the frosting angle of the frosting belt 44 on the badge, so as to perform frosting operations on different positions of the badge.

[0031] Furthermore, the conveying mechanism 3 includes a sliding seat 31 and a conveyor belt 32. A slide rail is fixed at the bottom of the sliding seat 31. The sliding seat 31 is slidably arranged on the machine body 1 through the slide rail. The conveyor belt 32 is rotatably carried on the sliding seat 31. The belt surface of the conveyor belt 32 is vertically arranged. The side wall of the conveyor belt 32 abuts against the side wall of the badge on the slide 5. When the conveyor belt 32 rotates, it drives the badge on the slide 5 to move along the slide 5. A nut seat is fixed at the bottom of the sliding seat 31. A rotating screw 8 is threadedly connected to the nut seat. By rotating the rotating screw 8, the nut seat can be driven to move linearly. The linear movement of the nut seat will drive the sliding seat 31 to move linearly, thereby adjusting the distance of the sliding seat 31 relative to the slide 5, thereby changing the distance between the conveyor belt 32 and the slide 5, so that the conveyor belt 32 can transport badges of different sizes.

[0032] In addition, a limit plate 15 is arranged above the chute 5. The width direction of the limit plate 15 is vertically arranged. The limit plate 15 is located above the chute 5. There is a certain gap between the bottom of the limit plate 15 and the chute 5. When the badge is transported to the chute 5, the bottom of the limit plate 15 abuts against the top of the badge on the chute 5. Adjustment rods 16 are fixed to the tops of both ends of the limit plate 15. The adjustment rods 16 are arranged vertically. Adjustment bolts 17 are threadedly connected to the adjustment rods 16. A mounting frame 18 is fixed to the machine body 1. The side wall of the adjustment bolt 17 abuts against the mounting frame 18. The adjustment rod 16 penetrates the mounting frame 18 and is fixed to the mounting frame 18 through the adjustment bolt 17. When deburring badges of different sizes, the gap between the limit plate 15 and the chute 5 needs to be changed, and the height of the limit plate 15 needs to be adjusted. The operator can loosen the adjusting bolt 17 , slide the adjusting rod 16 , and then tighten the adjusting bolt 17 to fix the adjusting rod 16 to the mounting bracket 18 , thereby adjusting the height of the adjusting rod 16 and changing the height of the limiting plate 15 .

[0033] On the other hand, a guide discharge plate 19 is fixed to the discharge end 7 of the chute 5. The guide discharge plate 19 is inclined from the discharge end 7 of the chute 5 toward the ground. After the badges are deburred, they fall onto the guide discharge plate 19 after coming out of the discharge end 7 of the chute 5 and are guided and transported to a collection device placed on one side in advance by the operator, so that the subsequent operators can transfer and collect the materials in a centralized manner.

[0034] The implementation principle of a deburring device in the embodiment of the present application is:

[0035] The badges that need to be deburred are poured into the vibration plate 21. The vibration plate 21 transports the badges one by one to the linear vibrator 22 through vibration. The linear vibrator 22 transports the badges one by one to the chute 5. The conveyor belt 32 on one side of the chute 5 rotates to drive the badges on the chute 5 to move along the chute 5. The motor drives the rotating roller to rotate. The rotating roller rotates to drive the grinding belt 44 on the other side of the chute 5 to rotate. During the rotation of the grinding belt 44, the badges on the chute 5 are deburred. After the badges are deburred, they come out of the discharge end 7 of the chute 5 and fall onto the guide discharge plate 19. They are guided and transported to the collection device pre-placed by the operator at the bottom of one side of the guide discharge plate 19, so that the subsequent operators can transfer and collect the materials in a centralized manner.

[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A deburring device, characterized in that: The invention comprises a machine body (1), wherein a feeding mechanism (2), a conveying mechanism (3) and a deburring mechanism (4) are arranged on the machine body (1), a slide groove (5) is fixed on the machine body (1), and the two ends of the slide groove (5) are respectively a feeding end (6) and a discharging end (7) of the slide groove (5), the feeding mechanism (2) is installed on the feeding end (6) of the slide groove (5), the conveying mechanism (3) and the deburring mechanism (4) are respectively located on both sides of the slide groove (5), the conveying mechanism (3) is used to convey the badge on the slide groove (5), and the deburring mechanism (4) is used to deburr the badge on the slide groove (5).

2. A deburring device according to claim 1, characterized in that: The deburring mechanism (4) comprises a sliding plate (41), a mounting seat (42), a mounting plate (43) and a frosting belt (44); the sliding plate (41) is slidably connected to the body (1); the mounting seat (42) is fixed on the sliding plate (41); the mounting plate (43) is mounted on the mounting seat (42); the frosting belt (44) is rotatably supported on the mounting plate (43); and the side wall of the frosting belt (44) abuts against the side wall of the badge on the slide groove (5).

3. A deburring device according to claim 2, characterized in that: A rotating rod (11) is rotatably carried on the mounting seat (42), a driving bevel gear (12) is fixed on the rotating rod (11), a transmission rod (13) is fixed on the bottom of the sliding plate (41), a driven bevel gear (14) is fixed on the transmission rod (13), and the driven bevel gear (14) is meshed with the driving bevel gear (12).

4. A deburring device according to claim 1, characterized in that: The conveying mechanism (3) comprises a sliding seat (31) and a conveying belt (32); the sliding seat (31) is slidingly arranged on the machine body (1); the conveying belt (32) is rotatably carried on the sliding seat (31); and the side wall of the conveying belt (32) abuts against the side wall of the badge on the slide groove (5).

5. A deburring device according to claim 1, characterized in that: The feeding mechanism (2) comprises a vibration plate (21) and a linear vibrator (22), the discharge end (7) of the vibration plate (21) is connected to the feed end of the linear vibrator (22), and the discharge end (7) of the linear vibrator (22) is connected to the feed end (6) of the chute (5).

6. A deburring device according to claim 1, characterized in that: A limiting plate (15) is arranged above the slide groove (5), and the bottom of the limiting plate (15) abuts against the top of the badge on the slide groove (5).

7. A deburring device according to claim 6, characterized in that: Adjustment rods (16) are fixed to the tops of both ends of the limit plate (15), and adjustment bolts (17) are threadedly connected to the adjustment rods (16). A mounting frame (18) is fixed to the machine body (1), and the adjustment rods (16) penetrate the mounting frame (18) and are fixed to the mounting frame (18) by the adjustment bolts (17).

8. A deburring device according to claim 1, characterized in that: A guide discharge plate (19) is fixed to the discharge end (7) of the chute (5).