Crystal brick head and tail removing machine with positioning mechanism

By designing the clamping mechanism and dust removal mechanism in the crystal brick head and tail machine, the problem of lack of cleaning functions during cutting is solved, stable positioning of the crystal brick and effective dust cleaning is achieved, and the efficiency and safety of the equipment are improved.

CN222473008UActive Publication Date: 2025-02-14HENAN ZHULIN QINGZHOU REFRACTORY CO LTD
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Patent Information

Application Number
CN202421180134.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

During the solar cell production process, existing crystal brick head and tail machines lack cleaning functions during cutting, resulting in dust contamination, and the straps may break during long-term use, affecting positioning.

Method used

A crystal brick head and tail machine with a positioning mechanism is designed, including a clamping mechanism and a dust removal mechanism. The clamping mechanism uses an air pump to drive the trackless cylinder and support frame to clamp the crystal bricks, and clean up dust through the air gun. The dust removal mechanism includes a dust removal rack and a dust storage compartment to remove dust from the surface of the base and prevent heat dissipation.

Benefits of technology

This equipment not only facilitates the positioning and head-to-tail removal of crystal bricks, but also effectively cleans up dust generated during the cutting process, avoids pollution and positioning problems, and extends the service life of the equipment through improved structure.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a crystal brick head and tail removing machine with a positioning mechanism. The crystal brick head and tail removing machine comprises an outer shell, and a clamping mechanism drives a trackless air cylinder through an air pump to enable a supporting frame to clamp and position a crystal brick. According to the crystal brick head and tail removing machine with the positioning mechanism, a door body is opened, a crystal brick body is placed on the surface of the upper end of the base table and located on one side of the supporting frame, a connecting pipe of an air pump is connected into a connector of the base table and an air gun, then the air pump is started, and under the pressurization effect of the air pump, a trackless air cylinder slides on the surface of the base table and gets close to the center; in the sliding process of the trackless air cylinder, the supporting frame slides at the same time and clamps the crystal brick body, friction pads on the surfaces of the supporting plate part and the top plate part of the supporting frame enhance the connection strength of the crystal brick body and the supporting frame, and in the cutting process of the cutting line, falling dust can fall on the surface of the base table, so that the crystal brick body is prevented from falling off. The clamping effect can be affected by long-time accumulation, and in the cutting process, an air gun can blow away dust on the surface of the base table.
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Description

Technical Field

[0001] The utility model relates to the technical field of crystal brick processing, in particular to a crystal brick head and tail removing machine with a positioning mechanism. Background Art

[0002] In the production process of solar cells, the crystal bricks need to be fixed on the crystal support before slicing them, and then the steel wire of the crystal brick head and tail removal machine is used to cut off the parts of poor quality at both ends of the crystal bricks, and the positioning plate provided on the crystal support provided by the equipment is used to position the crystal bricks, thereby avoiding the displacement of the crystal bricks on the crystal support during the cutting process, thereby eliminating the damage to the crystal bricks caused by displacement. However, there are still shortcomings in the above structure. The above structure lacks a cleaning function during cutting, because a large amount of dust will be generated during cutting, which is easy to pollute the surrounding environment, and the above structure is fixed by straps and hooks, but the straps may break when used for a long time, which will affect the positioning. Therefore, it is necessary to provide a new low-carbon corundum crystal brick head and tail removal machine with a positioning structure to solve the above technical problems. Utility Model Content

[0003] The utility model aims to provide a crystal brick head and tail removing machine with a positioning mechanism to solve the problem of lack of cleaning function during cutting proposed in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, including: an outer shell, the side surface of the outer shell is fixedly connected to an air pump, the interior of the outer shell is fixedly connected to a base, the upper end surface of the base is placed with a crystal brick body, the surface of the outer shell is rotatably connected to a door body, a motor is fixedly installed inside the outer shell, one end of the output shaft of the motor is fixedly connected to a transmission shaft, the surface of the outer shell is rotatably connected to a rotating shaft, the surfaces of the rotating shaft and the transmission shaft are both fixedly connected to wheels, a cutting line is connected between the two wheels, and a clamping mechanism is provided at the upper end of the base, the clamping mechanism drives the trackless cylinder through the air pump so that the support frame clamps and positions the crystal brick.

[0005] Preferably, the clamping mechanism comprises: a trackless cylinder is slidably connected to the upper end surface of the base, a support frame is fixedly connected to the upper end surface of the trackless cylinder, and an air gun is fixedly connected to the upper end surface of the support frame.

[0006] By adopting the above technical solution, the clamping mechanism facilitates the positioning of the crystal brick body.

[0007] Preferably, a dust removal mechanism is provided inside the outer shell, wherein the dust removal mechanism comprises: a frame is fixedly connected to the upper end of the inner wall of the outer shell, a dust removal frame is provided on the upper end surface of the frame, a dust storage bin is slidably provided at the lower end of the outer shell, and a roller is provided on the lower end surface of the dust storage bin.

[0008] By adopting the above technical solution, the dust removal mechanism solves the problem of removing dust from the surface of the base.

[0009] Preferably, one end of the output shaft of the motor is arranged to pass through the inner wall of the outer shell, and one end of the transmission shaft is arranged to pass through the middle of the wheel. The surface of the cutting line and the surface of the wheel are frictionally connected. The distance between the two wheels is smaller than the length of the crystal brick body. The door body is arranged on one side of the surface of the outer shell, and the area of ​​the door body is smaller than the surface area of ​​one side of the outer shell. A cavity is provided in the base for the sliding of the trackless cylinder.

[0010] The above technical solution is adopted to provide a structural basis for the clamping mechanism.

[0011] Preferably, a connector for inserting an air pump pipe is provided on one side surface of the air gun, the lower end of the air gun faces the upper end surface of the base, and the support frame is divided into a support plate part at the lower end and a top plate part at the upper end, and friction pads are provided on the surfaces of the support plate part and the top plate part of the support frame.

[0012] The above technical solution is adopted to ensure the stability of clamping.

[0013] Preferably, a rectangular opening is provided in the middle of the frame, and the area of ​​the opening in the middle of the frame is smaller than the surface area of ​​the lower end of the dust removal frame, and a depression is provided at the upper end of the dust removal frame.

[0014] The above technical solution is adopted to facilitate the taking and placing of the dust removal rack.

[0015] Preferably, a rubber pad is provided at the connection between the upper end of the dust storage bin and the outer shell, the opening of the dust storage bin is directly below the lower end surface of the base, and the width of the dust storage bin is the same as the width of the outer shell.

[0016] The above technical solution is adopted to provide a structural basis for the dust removal mechanism.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the crystal brick head and tail removal machine with a positioning mechanism:

[0018] 1. The clamping mechanism facilitates the positioning of the crystal brick body. When it is necessary to remove the head and tail of the crystal brick body, open the door, place the crystal brick body on the upper surface of the base and on one side of the support frame, connect the air pump pipe to the joint between the base and the air gun, and then start the air pump. Under the pressurized action of the air pump, the trackless cylinder slides on the surface of the base and moves toward the center. During the sliding of the trackless cylinder, the support frame slides at the same time and clamps the crystal brick body. The friction pad on the surface of the support plate part and the top plate part of the support frame strengthens the connection strength between the crystal brick body and the support frame. During the cutting process of the cutting line, the fallen dust will fall on the surface of the base. Long-term accumulation will affect the clamping effect. During the cutting process, the air gun will continuously blow away the dust on the surface of the base. This mechanism not only facilitates the clamping of the crystal brick body, but also cleans the dust.

[0019] 2. The dust removal mechanism solves the problem of removing dust from the surface of the base. The motor is started, and the motor drives the transmission shaft to rotate, and the rotating shaft rotates at the same time. Then the air pump is controlled to make the trackless cylinder move in the direction of the cutting line, so that the cutting line trims the head and tail of the crystal brick body. Most of the dust falls into the dust storage bin due to gravity, and a small amount of dust will flow out from the upper end. The dust removal rack at the upper end of the frame will collect the dust from above, and the dust removal rack has a good ventilation effect. During cutting, it will not generate excessive temperature. After the dust removal rack reaches saturation, when the dust removal rack needs to be cleaned, pull the opening at the upper end of the dust removal rack and remove the dust removal rack from the upper end of the outer shell. When the dust storage bin needs to be cleaned, pull the dust storage bin to pull the outer shell out of it. Through the joint action of the dust removal rack and the dust storage bin, while cleaning the dust on the base, heat dissipation is ensured at the same time, and the roller facilitates the pulling out of the dust storage bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of the connection between the support frame and the air gun of the utility model;

[0021] Figure 2 This is a schematic diagram of the overall front view structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the outer shell and the dust storage bin connected to the utility model;

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the outer shell and the door body connected to the utility model;

[0024] Figure 5 This is a schematic diagram of the cross-sectional structure of the outer shell and the motor connection of the utility model.

[0025] In the figure: 1. outer shell; 2. air pump; 3. dust removal frame; 4. door body; 5. dust storage bin; 6. frame; 7. rotating wheel; 8. cutting line; 9. base; 10. trackless cylinder; 11. support frame; 12. air gun; 13. roller; 14. motor; 15. transmission shaft; 16. rotating shaft; 17. crystal brick body. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5The utility model provides a technical solution: a crystal brick head and tail removal machine with a positioning mechanism, comprising: an outer shell 1, an air pump 2 is fixedly connected to the side surface of the outer shell 1, a base 9 is fixedly connected to the inside of the outer shell 1, a crystal brick body 17 is placed on the upper end surface of the base 9, a door body 4 is rotatably connected to the surface of the outer shell 1, a motor 14 is fixedly installed inside the outer shell 1, a transmission shaft 15 is fixedly connected to one end of the output shaft of the motor 14, a rotating shaft 16 is rotatably connected to the surface of the outer shell 1, a rotating wheel 7 is fixedly connected to the surface of the rotating shaft 16 and the transmission shaft 15, a cutting line 8 is connected between the two rotating wheels 7, a clamping mechanism is provided at the upper end of the base 9, and the clamping mechanism The trackless cylinder 10 is driven by the air pump 2 so that the support frame 11 clamps and positions the crystal brick, wherein the clamping mechanism includes: the upper end surface of the base 9 is slidably connected with the trackless cylinder 10, the upper end surface of the trackless cylinder 10 is fixedly connected with the support frame 11, the upper end surface of the support frame 11 is fixedly connected with the air gun 12, one end of the output shaft of the motor 14 is arranged through the inner wall of the outer shell 1, one end of the transmission shaft 15 is arranged through the middle of the rotating wheel 7, the surface of the cutting line 8 is frictionally connected with the surface of the rotating wheel 7, the distance between the two rotating wheels 7 is smaller than the length of the crystal brick body 17, the door body 4 is arranged on one side of the surface of the outer shell 1, and the area of ​​the door body 4 is smaller than the surface area of ​​one side of the outer shell 1, and the base 9 is provided with a cavity for the sliding of the trackless cylinder 10, and a joint for inserting the pipe of the air pump 2 is provided on one side surface of the air gun 12. The lower end of the air gun 12 faces the upper end surface of the base 9. The support frame 11 is divided into a support plate part at the lower end and a top plate part at the upper end, and the surfaces of the support plate part and the top plate part of the support frame 11 are provided with friction pads. A rectangular opening is provided in the middle of the frame 6, and the area of ​​the middle opening of the frame 6 is smaller than the lower end surface area of ​​the dust removal frame 3. A depression is provided at the upper end of the dust removal frame 3. When it is necessary to remove the head and tail of the crystal brick main body 17, the door body 4 is opened, and the crystal brick main body 17 is placed on the upper end surface of the base 9 and located on one side of the support frame 11. The connecting pipe of the pump 2 is connected to the joint between the base 9 and the air gun 12, and then the air pump 2 is started. Under the pressurized action of the air pump 2, the trackless cylinder 10 slides on the surface of the base 9 and moves towards the center. During the sliding of the trackless cylinder 10, the support frame 11 slides at the same time and clamps the crystal brick body 17. The friction pads on the surface of the support plate part and the top plate part of the support frame 11 strengthen the connection strength between the crystal brick body 17 and the support frame 11. During the cutting process of the cutting line 8 between the rotating wheels 7, the fallen dust will fall on the surface of the base 9. Long-term accumulation will affect the clamping effect. During the cutting process, the air gun 12 will continuously blow away the dust on the surface of the base 9.

[0028] The interior of the outer shell 1 is provided with a dust removal mechanism, wherein the dust removal mechanism comprises: a frame 6 is fixedly connected to the upper end of the inner wall of the outer shell 1, a dust removal frame 3 is provided on the upper end surface of the frame 6, a dust storage bin 5 is slidably provided on the lower end of the outer shell 1, a roller 13 is provided on the lower end surface of the dust storage bin 5, a rubber pad is provided at the connection between the upper end of the dust storage bin 5 and the outer shell 1, the opening of the dust storage bin 5 is directly below the lower end surface of the base 9, and the width of the dust storage bin 5 is the same as the width of the outer shell 1, the motor 14 is started, the motor 14 drives the transmission shaft 15 to rotate, and the rotating shaft 16 rotates at the same time, and then the air pump 2 is controlled to make the trackless cylinder 10 move in the direction of the cutting line 8, so that the cutting line 8 moves the head of the crystal brick body 17 The tail is trimmed, most of the dust falls into the dust storage bin 5 due to gravity, a small amount of dust will flow out from the upper end, the dust removal rack 3 at the upper end of the frame 6 will collect the dust from above, and the dust removal rack 3 has a good ventilation effect, and will not generate excessively high temperature during cutting. After the dust removal rack 3 reaches saturation, when it is necessary to clean the dust removal rack 3, pull the opening at the upper end of the dust removal rack 3 and remove the dust removal rack 3 from the upper end of the outer shell 1. When it is necessary to clean the dust storage bin 5, pull the dust storage bin 5 to pull the outer shell 1 out of it. Through the joint action of the dust removal rack 3 and the dust storage bin 5, the dust on the base 9 is cleaned while heat dissipation is ensured, and the roller 13 facilitates the pulling out of the dust storage bin 5.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crystal brick head and tail removal machine with a positioning mechanism, comprising: An outer shell (1), the side surface of the outer shell (1) is fixedly connected to an air pump (2), the interior of the outer shell (1) is fixedly connected to a base (9), a crystal brick body (17) is placed on the upper end surface of the base (9), the surface of the outer shell (1) is rotatably connected to a door body (4), a motor (14) is fixedly installed inside the outer shell (1), one end of the output shaft of the motor (14) is fixedly connected to a transmission shaft (15), the surface of the outer shell (1) is rotatably connected to a rotating shaft (16), the surfaces of the rotating shaft (16) and the transmission shaft (15) are fixedly connected to a rotating wheel (7), and a cutting line (8) is connected between the two rotating wheels (7), characterized in that: a clamping mechanism is provided at the upper end of the base (9), and the clamping mechanism drives a trackless cylinder (10) through the air pump (2) so that the support frame (11) clamps and positions the crystal brick.

2. The crystal brick head and tail removal machine with a positioning mechanism according to claim 1, characterized in that: The clamping mechanism comprises: a trackless cylinder (10) is slidably connected to the upper end surface of the base (9), a support frame (11) is fixedly connected to the upper end surface of the trackless cylinder (10), and an air gun (12) is fixedly connected to the upper end surface of the support frame (11).

3. The crystal brick head and tail removal machine with a positioning mechanism according to claim 1, characterized in that: A dust removal mechanism is provided inside the outer shell (1), wherein the dust removal mechanism comprises: a frame (6) is fixedly connected to the upper end of the inner wall of the outer shell (1), a dust removal frame (3) is provided on the upper end surface of the frame (6), a dust storage bin (5) is slidably provided at the lower end of the outer shell (1), and a roller (13) is provided on the lower end surface of the dust storage bin (5).

4. The crystal brick head and tail removal machine with a positioning mechanism according to claim 1, characterized in that: One end of the output shaft of the motor (14) is arranged to pass through the inner wall of the outer shell (1), one end of the transmission shaft (15) is arranged to pass through the middle of the rotating wheel (7), the surface of the cutting line (8) and the surface of the rotating wheel (7) are frictionally connected, the distance between the two rotating wheels (7) is smaller than the length of the crystal brick body (17), the door body (4) is arranged on one side of the surface of the outer shell (1), and the area of ​​the door body (4) is smaller than the surface area of ​​one side of the outer shell (1), and a cavity is provided in the base (9) for the trackless cylinder (10) to slide.

5. The crystal brick head and tail removal machine with a positioning mechanism according to claim 2, characterized in that: A joint for inserting the air supply pump (2) is provided on one side surface of the air gun (12), the lower end of the air gun (12) faces the upper end surface of the base (9), and the support frame (11) is divided into a support plate portion at the lower end and a top plate portion at the upper end, and friction pads are provided on the surfaces of the support plate portion and the top plate portion of the support frame (11).

6. The crystal brick head and tail removal machine with a positioning mechanism according to claim 3, characterized in that: A rectangular opening is provided in the middle of the frame (6), and the area of ​​the middle opening of the frame (6) is smaller than the surface area of ​​the lower end of the dust removal frame (3), and a recess is provided at the upper end of the dust removal frame (3).

7. The crystal brick head and tail removal machine with a positioning mechanism according to claim 3, characterized in that: A rubber pad is provided at the connection between the upper end of the dust storage bin (5) and the outer shell (1); the opening of the dust storage bin (5) is directly below the lower end surface of the base (9); and the width of the dust storage bin (5) is the same as the width of the outer shell (1).