Commercial vehicle active anti-collision integrated relay valve
By integrating the automobile's active anti-collision integrated relay valve, ASR valve body and ABS valve body into one valve body, the problems of difficulty in installation, large space occupation and inconvenient maintenance in the existing technology are solved, and space saving and easy installation are achieved and efficient maintenance effects.
Patent Information
- Application Number
- CN202421287667.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The separate design of existing automotive relay valves, ABS valves and ASR valves leads to difficulty in installation, large space occupancy, and inconvenient maintenance, which makes it easy to miss.
Design a commercial vehicle active anti-collision integrated relay valve, integrating the main valve body, ASR valve body and ABS valve body into one valve body, and through fine structural design and sealing mechanism, space saving and easy installation are achieved.
The space saving of the valve body and the installation position are miniaturized, which reduces the installation difficulty and can be completed by checking the valve body during maintenance, avoiding omissions and improving maintenance efficiency.
Smart Images

Figure CN222474136U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of valve body equipment, and more specifically to an active anti-collision integrated relay valve for commercial vehicles. Background technology:
[0002] Some existing control valve bodies such as relay valves, ABS valves, ASR valves, etc. used in automobiles are all separate, which makes it very troublesome to install them on the automobile. They need to be installed one by one, and they take up a large space. When the installation position of the automobile is relatively small, they cannot be installed and can only be redesigned to a new position for installation, which is very unsatisfactory.
[0003] Moreover, its relay valve, ABS valve and ASR valve need to be checked separately, which are easy to be missed during inspection and maintenance. Utility model content:
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an active anti-collision integrated relay valve for commercial vehicles, which combines a main valve body, an ASR valve body, an ABS valve body, etc. into a valve body to achieve integration, occupies a small space, has a small installation position, greatly reduces the difficulty of installation, and during inspection and maintenance, only the valve body needs to be checked, and no omissions will occur, which is convenient for inspection and maintenance.
[0005] The solution of the utility model to solve the technical problem is:
[0006] An active anti-collision integrated relay valve for commercial vehicles, comprising a valve body, wherein the valve body comprises a main valve body, a front housing is fixed to the lower part of the front wall of the main valve body, an ASR valve housing is fixed to the upper part of the front wall of the main valve body, and an ABS valve body is fixed to the front wall of the front housing;
[0007] A first air inlet hole extending downward is formed in the middle of the top surface of the rear part of the main valve body, and the first air inlet hole is communicated with a first valve cavity extending backward formed in the middle of the front wall surface of the lower part of the main valve body, an annular groove is formed on the front wall surface of the main valve body around the first valve cavity, and grooves extending backward are formed on the rear wall surface on the left and right sides of the annular groove, and a first air outlet hole extending outward from the left side wall or the right side wall of the main valve body is formed in the middle of the outer end surface of the groove;
[0008] A guide sleeve is installed in the first valve cavity, and the rear end of the guide sleeve is communicated with the air outlet hole formed on the rear end surface of the first valve cavity. An outer sleeve body extending forward is formed on the outer side wall of the guide sleeve. The buffer spring is inserted into the guide sleeve and is located between the outer sleeve body and the guide sleeve. The rear end of the buffer spring is pressed against the front wall surface of the rear end of the outer sleeve body. The annular clamping sleeve is inserted into the front end of the guide sleeve, and the rear end inner side wall of the annular clamping sleeve is tightly against the front end outer side wall of the guide sleeve. A radial An extending edge, an outer rear end face of the radially extending edge is formed with an outer compression sleeve portion extending backward, the outer compression sleeve portion is inserted into the outer sleeve body portion, the inner side wall of the rear end of the outer compression sleeve portion is tightly attached to the outer side wall of the outer sleeve body portion, the front end of the buffer spring is pressed against the rear end face of the radially extending edge, an annular groove is formed on the inner side wall of the front end of the first valve cavity, the annular sealing sleeve is installed on the inner side wall of the annular groove, and an annular sealing ring portion extending backward is formed on the inner side wall of the middle part of the annular sealing sleeve, and the rear end face of the annular sealing ring portion is pressed against the front end face of the radially extending edge;
[0009] The rear end face of the front shell body is formed with a rear groove, and a connecting sleeve body extending backward is formed in the middle of the front end face of the rear groove, a lifting sleeve body is inserted on the outer side wall of the connecting sleeve body, a first sealing ring is clamped between the inner side wall of the lifting sleeve body and the outer side wall of the connecting sleeve body, a radially extending annular edge is formed on the outer side wall of the front part of the lifting sleeve body, an inner annular groove is formed on the outer side wall of the annular edge, an outer sealing ring is nested in the inner annular groove, and the outer side wall of the outer sealing ring is pressed against the inner side wall of the rear groove.
[0010] The rear end face of the first valve cavity is formed with an annular raised sleeve portion, the rear end outer wall of the guide sleeve is pressed against the inner side wall of the annular raised sleeve portion, and the rear end of the lifting sleeve body faces the front end face of the radially extending edge.
[0011] A middle through hole extending forward and backward is formed in the middle of the connecting sleeve, the middle through hole faces the guide sleeve, and the front end surface of the lifting sleeve is pressed against the front end surface of the rear groove.
[0012] A side through hole is formed on one side wall of the first air inlet, and the side through hole is communicated with the air inlet of the ASR valve housing; a central circulation cavity is formed in the middle of the ASR valve housing; a protruding column extending to the right is formed in the middle of the left side wall of the central circulation cavity; a first central air outlet is formed in the middle of the protruding column, and the first central air outlet is communicated with the air inlet of the ASR valve housing; a moving iron core and a static iron core are installed in the central transverse cavity of the ASR valve housing, the static iron core is on the right side of the moving iron core, a central through hole is formed in the middle of the static iron core, the right end of the moving iron core faces the left end face of the static iron core, the air inlet at the right end of the ASR valve housing is communicated with the central through hole of the static iron core, and the central circulation cavity is communicated with the transverse cavity;
[0013] A first sealing elastic block is clamped in the mounting hole at the left end of the moving iron core, and the left end surface of the first sealing elastic block is pressed against the right end surface of the protruding column and covers the first central air outlet.
[0014] The ABS valve body is provided with an ABS pressure-maintaining valve chamber, an ABS pressure-relief valve chamber and a connecting chamber, the front ends of the ABS pressure-maintaining valve chamber and the ABS pressure-relief valve chamber are in communication with the connecting chamber, the rear end of the ABS pressure-maintaining valve chamber is in communication with a first groove on the front wall surface of the front housing, the ABS pressure-relief valve chamber is in communication with a second groove on the front wall surface of the front housing, and the second groove is in communication with the middle through hole;
[0015] The side through hole formed on the side wall of the middle circulation cavity is communicated with the first groove, and the ABS pressure-maintaining static iron core at the front and the ABS pressure-maintaining moving iron core at the rear are installed in the ABS pressure-maintaining valve cavity, and the ABS pressure-maintaining moving iron core is inserted into a connecting sleeve body fixed at the rear end of the ABS pressure-maintaining static iron core; the ABS pressure-relief valve cavity is installed with an ABS pressure-relief static iron core at the front and the ABS pressure-relief moving iron core at the rear, and the ABS pressure-relief moving iron core is inserted into a connecting sleeve body fixed at the rear end of the ABS pressure-relief static iron core, and the rear end of the connecting sleeve body is in the front end of the corresponding first groove or the second groove, and a sealing ring is clamped between the outer side wall of the connecting sleeve body and the inner side wall of the front end of the corresponding first groove or the second groove;
[0016] The ABS pressure-maintaining static iron core and the ABS pressure-relieving static iron core have the same structure, and a central through hole is formed in the middle of both of them, and a rear concave hole is formed in the middle of the rear end surface of the ABS pressure-maintaining static iron core and the ABS pressure-relieving static iron core, and the rear concave hole is communicated with the corresponding central through hole, and the side wall of the rear concave hole is a conical wall surface, the ABS pressure-maintaining moving iron core and the ABS pressure-relieving moving iron core have the same structure, and their front ends correspond to the rear concave hole, and axially extending side flow grooves are formed on the side walls of the ABS pressure-maintaining moving iron core and the ABS pressure-relieving moving iron core, and a second elastic sealing block is fixed to the bottom end of the ABS pressure-maintaining moving iron core and the ABS pressure-relieving moving iron core, and the second elastic sealing block at the ABS pressure-maintaining moving iron core The bottom surface of the sealing block is pressed against the rear end surface of the first groove, and a sleeve body is clamped on the inner side wall of the second groove. A rear ventilation hole is formed in the middle of the rear end plate of the sleeve body, and a middle stepped recessed hole is formed in the middle of the rear end surface of the second groove, and the middle stepped recessed hole is communicated with the middle through hole. An extension sleeve is formed on the middle rear wall surface of the rear end plate of the sleeve body, and the extension sleeve is inserted in the middle stepped recessed hole. The extension sleeve is communicated with the rear ventilation hole and the middle through hole. A side flow groove is formed on the side wall of the sleeve body, and the side flow groove is communicated with the annular groove formed on the outer side wall of the sleeve body. A valve cover connecting hole is formed on the side wall of the second groove, and the other end of the valve cover connecting hole is communicated with the rear groove.
[0017] A sensor connecting sleeve extending upward is formed on one side of the top surface of the main valve body, and a side detection through hole is formed on the inner side wall of the middle through hole of the sensor connecting sleeve, and the side detection through hole is communicated with the annular groove.
[0018] The outstanding effects of the utility model are:
[0019] It integrates the main valve body, ASR valve body, ABS valve body, etc. into one valve body, which occupies a small space and has a small installation position, greatly reducing the difficulty of installation. Moreover, during inspection and maintenance, you only need to check the valve body, and nothing will be missed, which is convenient for inspection and maintenance. Description of the drawings:
[0020] Figure 1 It is a structural schematic diagram of the utility model;
[0021] Figure 2 yes Figure 1 Schematic diagram of the angle-changing local structure;
[0022] Figure 3 It is a front view of the utility model;
[0023] Figure 4 It is a partial side view of the utility model;
[0024] Figure 5 It is a rear view of the utility model;
[0025] Figure 6 yes Figure 3 DD partial cross-sectional view;
[0026] Figure 7 yes Figure 3 EE partial cross-sectional view;
[0027] Figure 8 yes Figure 3 FF partial cross-sectional view;
[0028] Fig. 9 yes Figure 3 A partial cross-sectional view of KK;
[0029] Fig.10 yes Figure 4 Partial cross-sectional view of CC;
[0030] Fig.11 yes Figure 5 BB partial cross-sectional view;
[0031] Fig.12 It is a partial structural diagram of the main valve body;
[0032] Fig.13 yes Fig.12 Schematic diagram of the angle-changing local structure;
[0033] Fig.14 It is a simple principle schematic diagram of the utility model. Specific implementation method:
[0034] See Figures 1 to 14 As shown, an active anti-collision integrated relay valve for commercial vehicles includes a valve body 100, wherein the valve body 100 includes a main valve body 10, a front housing 20 is fixed to the lower part of the front wall of the main valve body 10 by bolts, an ASR valve housing 40 is fixed to the upper part of the front wall of the main valve body 10 by bolts, and an ABS valve body 30 is fixed to the front wall of the front housing 20 by bolts; sealing rings are provided between the main valve body 10, the front housing 20, the ASR valve housing 40 and the ABS valve body 30 to achieve sealing.
[0035] Further, a first air inlet hole 11 extending downward is formed in the middle of the top surface of the rear part of the main valve body 10, and the first air inlet hole 11 is communicated with a first valve cavity 12 extending backward formed in the middle of the front wall surface of the lower part of the main valve body 10 (this is the structure of the relay valve part), and an annular groove 13 is formed on the front wall surface of the main valve body 10 around the first valve cavity 12, and grooves 14 extending backward are formed on the rear wall surface on the left and right sides of the annular groove 13, and a first air outlet hole 15 extending outward from the left or right wall of the main valve body 10 is formed in the middle of the outer end surface of the groove 14;
[0036] A guide sleeve 16 is installed in the first valve cavity 12, and the rear end of the guide sleeve 16 is communicated with the air outlet hole formed on the rear end face of the first valve cavity 12 (a plurality of air outlet holes are formed on the rear end face of the first valve cavity 12, and a mounting groove is formed on the rear part of the main valve body 10 corresponding to the rear end of the first valve cavity 12, and the mounting groove is communicated with the air outlet hole, and a silencer cover is installed at the mounting groove). An outer wall of the guide sleeve 16 is formed with an outer sleeve 161 extending forward, and a buffer spring 162 is inserted into the guide sleeve 16 and is located between the outer sleeve 161 and the guide sleeve 16, and the rear end of the buffer spring 162 is pressed against the front wall surface of the rear end portion of the outer sleeve 161, and the annular clamping sleeve 17 is inserted into the front end of the guide sleeve 16, and the inner side of the rear end of the annular clamping sleeve 17 The wall is close to the front end outer wall of the guide sleeve 16, a radially extending edge 171 is formed on the front end outer wall of the annular compression sleeve 17, and an outer rear end surface of the radially extending edge 171 is formed with an outer compression sleeve portion 172 extending backward, the outer compression sleeve portion 172 is inserted on the outer sleeve body 161, and the rear end inner wall of the outer compression sleeve portion 172 is close to the outer wall of the outer sleeve body 161, and the front end of the buffer spring 162 is pressed against the rear end surface of the radially extending edge 171, and an annular groove is formed on the front end inner wall of the first valve chamber 12, and the annular sealing sleeve 18 is installed on the inner side wall of the annular groove, and an annular sealing ring portion 191 extending backward is formed on the middle inner side wall of the annular sealing sleeve 18, and the rear end surface of the annular sealing ring portion 191 is pressed against the front end surface of the radially extending edge 171;
[0037] A rear groove 21 is formed on the rear end face of the front shell body 20, and a connecting sleeve 22 extending backward is formed in the middle of the front end face of the rear groove 21. A lifting sleeve 23 is inserted on the outer side wall of the connecting sleeve 22, and a first sealing ring is clamped between the inner side wall of the lifting sleeve 23 and the outer side wall of the connecting sleeve 22. A radially extending annular edge 231 is formed on the outer side wall of the front part of the lifting sleeve 23, and an inner annular groove is formed on the outer side wall of the annular edge 231. An outer sealing ring 232 is nested in the inner annular groove, and the outer side wall of the outer sealing ring 232 is pressed against the inner side wall of the rear groove 21.
[0038] Furthermore, the outer wall of the annular sealing sleeve 18 is pressed against the inner wall of the annular groove, and a sealing ring is sandwiched between the outer wall of the annular sealing sleeve 18 and the inner wall of the annular groove;
[0039] The rear end face of the first valve chamber 12 is formed with an annular raised sleeve portion, the rear end outer wall of the guide sleeve 16 is pressed against the inner wall of the annular raised sleeve portion, a sealing ring is clamped between the rear end of the guide sleeve 16 and the inner wall of the annular raised sleeve portion, and the rear end of the lifting sleeve body 23 faces the front end face of the radially extending edge 171.
[0040] Furthermore, a middle through hole 221 extending forward and backward is formed in the middle of the connecting sleeve 22, and the middle through hole 221 faces the guide sleeve 16. The front end face of the lifting sleeve 23 is pressed against the front end face of the rear groove 21. An annular groove is formed on the outer wall of the rear end of the connecting sleeve 22, and the first sealing ring is in the annular groove. The inner wall of the first sealing ring is tightly attached to the inner wall of the annular groove, and the outer wall of the first sealing ring is pressed against the inner wall of the lifting sleeve 23. A raised ring is formed on the inner wall of the rear end of the lifting sleeve 23, and the front end face of the raised ring is pressed against the rear end face of the first sealing ring.
[0041] Further, a side through hole 111 is formed on one side wall of the first air inlet 11, and the side through hole 111 is communicated with the air inlet of the ASR valve housing 40. A central flow cavity 41 is formed in the middle of the ASR valve housing 40, and a protruding column 42 extending to the right is formed in the middle of the left side wall of the central flow cavity 41. A first central air outlet 421 is formed in the middle of the protruding column 42, and the first central air outlet 421 is communicated with the air inlet of the ASR valve housing 40. A central transverse cavity of the ASR valve housing 40 is installed. There are a moving iron core 43 and a static iron core 44. The static iron core 44 is on the right side of the moving iron core 43. A central through hole is formed in the middle of the static iron core 44. A sealing ring is sandwiched between the outer wall of the static iron core 44 and the inner wall of the transverse cavity. The right end of the moving iron core 43 faces the left end face of the static iron core 44. The air inlet at the right end of the ASR valve housing 40 is communicated with the central through hole of the static iron core 44. The middle flow cavity 41 is communicated with the transverse cavity. The right end of the central through hole of the static iron core 44 faces the air inlet at the right end of the ASR valve housing 40.
[0042] A first sealing elastic block 45 is clamped in the mounting hole at the left end of the moving iron core 43. The left end face of the first sealing elastic block 45 is pressed against the right end face of the raised column 42 and covers the first central air outlet 421. A return spring is installed at the left part of the moving iron core 43. This structure is basically the same as the existing solenoid valve structure and will not be described in detail here.
[0043] Furthermore, the ABS valve body 30 is provided with an ABS pressure-maintaining valve chamber 31, an ABS pressure-relief valve chamber 32 and a connecting chamber 33. The front ends of the ABS pressure-maintaining valve chamber 31 and the ABS pressure-relief valve chamber 32 are communicated with the connecting chamber 33. The rear end of the ABS pressure-maintaining valve chamber 31 is communicated with the first groove 24 on the front wall surface of the front housing 20. The ABS pressure-relief valve chamber 32 is communicated with the second groove 25 on the front wall surface of the front housing 20. The second groove 25 is communicated with the middle through hole 221.
[0044] The side through hole formed on the side wall of the middle circulation cavity 41 is communicated with the first groove 24; the ABS pressure-maintaining valve cavity 31 is installed with an ABS pressure-maintaining static iron core 311 at the front and an ABS pressure-maintaining moving iron core 312 at the rear, and the ABS pressure-maintaining moving iron core 312 is inserted into a connecting sleeve body fixed at the rear end of the ABS pressure-maintaining static iron core 311; the ABS pressure-relief valve cavity 32 is installed with an ABS pressure-relief static iron core 321 at the front and an ABS pressure-relief moving iron core 322 at the rear, and the ABS pressure-relief moving iron core 322 is inserted into a connecting sleeve body fixed at the rear end of the ABS pressure-relief static iron core 321, and the rear end of the connecting sleeve body is located in the front end of the corresponding first groove 24 or the second groove 25, and a sealing ring is clamped between the outer side wall of the connecting sleeve body and the inner side wall of the front end of the corresponding first groove 24 or the second groove 25;
[0045] The ABS pressure-maintaining static iron core 311 and the ABS pressure-relief static iron core 321 have the same structure, and a sealing ring is sandwiched between them and the inner side wall of the ABS pressure-maintaining valve cavity 31 or the ABS pressure-relief valve cavity 32, and a central through hole is formed in the middle of the middle of the rear end face of the ABS pressure-maintaining static iron core 311 and the ABS pressure-relief static iron core 321, and the rear concave hole is formed in the middle of the rear end face, and the rear concave hole is communicated with the corresponding central through hole, and the side wall of the rear concave hole is a conical wall surface, the ABS pressure-maintaining moving iron core 312 and the ABS pressure-relief moving iron core 322 have the same structure, and their front ends correspond to the rear concave hole, and the side walls of the ABS pressure-maintaining moving iron core 312 and the ABS pressure-relief moving iron core 322 are formed with axially extending side flow grooves, and the bottom ends of the ABS pressure-maintaining moving iron core 312 and the ABS pressure-relief moving iron core 322 are fixed with a second elastic sealing block 35, and the second elastic sealing block at the ABS pressure-maintaining moving iron core 312 The bottom surface of 35 is pressed against the rear end surface of the first groove 24, and a sleeve body 251 is clamped on the inner side wall of the second groove 25. A rear ventilation hole is formed in the middle of the rear end plate of the sleeve body 251, and a middle stepped recessed hole is formed in the middle of the rear end surface of the second groove 25. The middle stepped recessed hole is communicated with the middle through hole 221. An extension sleeve is formed on the middle rear wall surface of the rear end plate of the sleeve body 251, and the extension sleeve is inserted into the middle stepped recessed hole. A sealing ring is clamped between the outer side wall of the extension sleeve and the inner side wall of the front end large diameter hole section of the middle stepped recessed hole. The extension sleeve is communicated with the rear ventilation hole and the middle through hole 221. A side flow groove is formed on the side wall of the sleeve body 251, and the side flow groove is communicated with the annular groove formed on the outer side wall of the sleeve body 251. A valve cover connecting hole 255 is formed on the side wall of the second groove 25, and the other end of the valve cover connecting hole 255 is communicated with the rear groove 21. The bottom surface of the second elastic sealing block 35 of the ABS pressure relief static iron core 321 is pressed against the front wall surface of the rear end plate of the sleeve body 251 and covers the rear ventilation hole;
[0046] The rear parts of the ABS pressure-maintaining moving iron core 312 and the ABS pressure-relieving moving iron core 322 are both equipped with return springs, which are substantially the same in structure as the existing solenoid valves and will not be described in detail.
[0047] Furthermore, a sensor connecting sleeve portion 19 extending upward is formed on one side of the top surface of the main valve body 10 , and a side detection through hole 1910 is formed on the inner side wall of the middle through hole of the sensor connecting sleeve portion 19 , and the side detection through hole 1910 is communicated with the annular groove 13 .
[0048] Furthermore, a stepped mounting recess 28 extending forward is formed on the edge of the front end face of the rear groove 21, a through hole is formed in the middle of the front end face of the stepped mounting recess 28, and the through hole is communicated with the first groove 24, an elastic sleeve portion 281 is clamped in the small diameter hole section at the front end of the stepped mounting recess 28, a gasket 282 is clamped in the middle of the elastic sleeve portion 281, a plurality of air outlet holes 283 are formed on the edge of the gasket 282, a rear middle through hole is formed in the middle of the rear end face of the elastic sleeve portion 281, which is communicated with all the air outlet holes 283, a front through hole is formed in the middle of the front wall plate of the elastic sleeve portion 281, the rear wall surface of the front wall plate of the elastic sleeve portion 281 is pressed against the front wall surface of the gasket 282 and covers all the air outlet holes 283, and the through hole faces the front through hole.
[0049] Working principle: Fig.14 As shown, the gas enters from the first air inlet hole 11 and the air inlet at the right end of the ASR valve housing 40, and a part of the gas entering the first air inlet hole 11 enters the first valve cavity 12. At this time, the rear end face of the annular sealing ring portion 191 is pressed against the front end face of the radially extending edge 171. At this time, the gas cannot flow out of the first valve cavity 12, and a part of the gas in the first air inlet hole 11 enters the air inlet hole of the ASR valve housing 40 from the side through hole 111. At this time, the left end face of the first sealing elastic block 45 is pressed against the right end face of the protruding column 42 and covers the first central air outlet 421 (that is, the static iron core 44 and the moving iron core 43 are separated without electricity and are normally open). Therefore, at this time, the gas still cannot flow out;
[0050] The gas entering the air inlet at the right end of the ASR valve housing 40 first enters the central transverse cavity of the ASR valve housing 40 through the central through hole of the static iron core 44, then enters the central circulation cavity 41, then enters the first groove 24 through the side through hole formed on the side wall of the central circulation cavity 41, then enters from the side circulation groove of the ABS pressure-maintaining moving iron core 312 into the central through hole of the ABS pressure-maintaining static iron core 311 (the ABS pressure-maintaining moving iron core 312 and the ABS pressure-maintaining static iron core 311 are in a separated state, i.e., normally open), then enters into the connecting cavity 33, then enters into the central through hole of the ABS pressure-relief static iron core 321, and then enters into the sleeve body 251 from the side circulation groove of the ABS pressure-relief moving iron core 322 (the ABS pressure-relief moving iron core 322 and the ABS pressure-relief static iron core 321 The gas in the first valve cavity 12 is in a separated state, i.e., normally open), and then enters the annular groove on the outer wall of the sleeve body 251 from the side flow through groove of the sleeve body 251, and then enters the rear groove 21 through the valve cover connecting hole 255, pushing the connecting sleeve body 22 backward, pressing the rear end face of the connecting sleeve body 22 against the front end face of the radially extending edge 171 and pushing it backward, so that the buffer spring 162 is compressed. At this time, the annular sealing ring portion 191 is separated from the radially extending edge 171, and the gas in the first valve cavity 12 can enter the annular groove 13, and enter the first air outlet hole 15 from the grooves 14 formed on the rear wall surface on the left and right sides of the annular groove 13, and finally be discharged from the first air outlet hole 15, and the first air outlet hole 15 is connected to the corresponding parts of the automobile, and the corresponding pneumatic parts can be pneumatically actuated.
[0051] During operation, a pressure sensor is fixed on the sensor connecting sleeve body 19 to sense the pressure at the annular groove 13 at all times.
[0052] During operation, when the static iron core 44 and the moving iron core 43 in the ASR valve housing 40 are energized and pressed against each other, the gas entering from the air inlet at the right end of the ASR valve housing 40 cannot enter the interior, but the left end face of the first sealing elastic block 45 is no longer pressed against the right end face of the protruding column 42. Therefore, the gas entering the air inlet of the ASR valve housing 40 from the side through hole 111 will enter the middle flow cavity 41, and then, as before, continue to be transmitted, and finally, be discharged from the first air outlet through hole 15.
[0053] When the ABS pressure-maintaining moving iron core 312 and the ABS pressure-maintaining static iron core 311 are attracted (powered on), the gas cannot enter the connecting chamber 33. At this time, no gas will be discharged from the first air outlet hole 15. At the same time, when the ABS pressure-relief moving iron core 322 and the ABS pressure-relief static iron core 321 are attracted (powered on), they are reset by the buffer spring 162, which will return the connecting sleeve 22 to its original position, and the gas in the rear groove 21 at the front of the connecting sleeve 22 will enter the second groove 25 from the valve cover connecting hole 255. At this time, the bottom surface of the second elastic sealing block 35 of the ABS pressure-relief static iron core 321 no longer presses against the rear ventilation hole of the rear end plate of the sleeve part 251. At this time, the gas in the second groove 25 can flow out from the rear ventilation hole, and finally, enter the guide sleeve 16 from the middle through hole 221, and then be discharged from the air outlet hole formed on the rear end face of the first valve cavity 12 to achieve pressure relief.
[0054] During this process, part of the gas will be blown out from the gas outlet hole 283 of the gasket 282, flipping the front wall plate of the elastic sleeve body 281 forward, so that it can enter the middle flow cavity 41 to release pressure.
Claims
1. An active anti-collision integrated relay valve for commercial vehicles, comprising a valve body (100), characterized in that: The valve body (100) comprises a main valve body (10), a front housing (20) is fixed to the lower part of the front wall of the main valve body (10), an ASR valve housing (40) is fixed to the upper part of the front wall of the main valve body (10), and an ABS valve body (30) is fixed to the front wall of the front housing (20); A first air inlet (11) extending downward is formed in the middle of the top surface of the rear part of the main valve body (10), and the first air inlet (11) is communicated with a first valve cavity (12) extending backward and formed in the middle of the front wall surface of the lower part of the main valve body (10); an annular groove (13) is formed on the front wall surface of the main valve body (10) around the first valve cavity (12); grooves (14) extending backward are formed on the rear wall surface on the left and right sides of the annular groove (13); a first air outlet hole (15) extending outward from the left side wall or the right side wall of the main valve body (10) is formed in the middle of the outer end surface of the groove (14); A guide sleeve (16) is installed in the first valve cavity (12), the rear end of the guide sleeve (16) is communicated with an air outlet hole formed on the rear end surface of the first valve cavity (12), the outer wall of the guide sleeve (16) is formed with an outer sleeve body (161) extending forward, the buffer spring (162) is inserted into the guide sleeve (16) and is located between the outer sleeve body (161) and the guide sleeve (16), the rear end of the buffer spring (162) is pressed against the front wall surface of the rear end of the outer sleeve body (161), the annular clamping sleeve (17) is inserted into the front end of the guide sleeve (16), the inner side wall of the rear end of the annular clamping sleeve (17) is tightly attached to the outer side wall of the front end of the guide sleeve (16), and the outer side wall of the front end of the annular clamping sleeve (17) is formed with a radial The outer rear end face of the radially extending edge (171) is formed with an outer compression sleeve (172) extending backward, the outer compression sleeve (172) is inserted into the outer sleeve body (161), the inner side wall of the rear end of the outer compression sleeve (172) is tightly attached to the outer side wall of the outer sleeve body (161), the front end of the buffer spring (162) is pressed against the rear end face of the radially extending edge (171), an annular groove is formed on the inner side wall of the front end of the first valve cavity (12), the annular sealing sleeve (18) is installed on the inner side wall of the annular groove, the middle inner side wall of the annular sealing sleeve (18) is formed with an annular sealing ring (191) extending backward, the rear end face of the annular sealing ring (191) is pressed against the front end face of the radially extending edge (171); The rear end face of the front shell (20) is formed with a rear groove (21), the middle part of the front end face of the rear groove (21) is formed with a connecting sleeve (22) extending backward, the outer side wall of the connecting sleeve (22) is inserted with a lifting sleeve (23), a first sealing ring is sandwiched between the inner side wall of the lifting sleeve (23) and the outer side wall of the connecting sleeve (22), a radially extending annular edge (231) is formed on the outer side wall of the front part of the lifting sleeve (23), an inner annular groove is formed on the outer side wall of the annular edge (231), an outer sealing ring (232) is nested in the inner annular groove, and the outer side wall of the outer sealing ring (232) is pressed against the inner side wall of the rear groove (21).
2. The active anti-collision integrated relay valve for commercial vehicles according to claim 1, characterized in that: The outer wall of the annular sealing sleeve (18) is pressed against the inner wall of the annular groove, and a sealing ring is sandwiched between the outer wall of the annular sealing sleeve (18) and the inner wall of the annular groove; The rear end face of the first valve cavity (12) is formed with an annular raised sleeve portion, the rear end outer wall of the guide sleeve (16) is pressed against the inner wall of the annular raised sleeve portion, a sealing ring is clamped between the rear end of the guide sleeve (16) and the inner wall of the annular raised sleeve portion, and the rear end of the lifting sleeve body (23) faces the front end face of the radially extending edge (171).
3. The active anti-collision integrated relay valve for commercial vehicles according to claim 1, characterized in that: The middle part of the connecting sleeve (22) is formed with a middle through hole (221) extending forward and backward, the middle through hole (221) faces the guide sleeve (16), the front end surface of the lifting sleeve (23) is pressed against the front end surface of the rear groove (21), and an annular groove is formed on the outer wall of the rear end of the connecting sleeve (22), the first sealing ring is in the annular groove, the inner wall of the first sealing ring is tightly attached to the inner wall of the annular groove, the outer wall of the first sealing ring is pressed against the inner wall of the lifting sleeve (23), and a raised ring is formed on the inner wall of the rear end of the lifting sleeve (23), and the front end surface of the raised ring is pressed against the rear end surface of the first sealing ring.
4. According to claim 3, the active anti-collision integrated relay valve for commercial vehicles is characterized in that: A side through hole (111) is formed on one side wall of the first air inlet hole (11), and the side through hole (111) is communicated with the air inlet hole of the ASR valve housing (40). A middle flow cavity (41) is formed in the middle of the ASR valve housing (40), and a protruding column (42) extending rightward is formed in the middle of the left side wall of the middle flow cavity (41), and a first central air outlet hole (421) is formed in the middle of the protruding column (42), and the first central air outlet hole (421) is communicated with the air inlet hole of the ASR valve housing (40). A moving iron core (43) and a stationary iron core (44) are installed in the middle transverse cavity of the housing (40), the stationary iron core (44) is located on the right side of the moving iron core (43), a central through hole is formed in the middle of the stationary iron core (44), a sealing ring is sandwiched between the outer wall of the stationary iron core (44) and the inner wall of the transverse cavity, the right end of the moving iron core (43) faces the left end face of the stationary iron core (44), the air inlet hole at the right end of the ASR valve housing (40) is communicated with the central through hole of the stationary iron core (44), and the middle flow cavity (41) is communicated with the transverse cavity; A first sealing elastic block (45) is clamped in the left end mounting hole of the moving iron core (43), and the left end surface of the first sealing elastic block (45) is pressed against the right end surface of the protruding column (42) and covers the first central air outlet (421).
5. The active anti-collision integrated relay valve for commercial vehicles according to claim 4, characterized in that: The ABS valve body (30) is provided with an ABS pressure-maintaining valve chamber (31), an ABS pressure-relief valve chamber (32) and a connecting chamber (33); the front ends of the ABS pressure-maintaining valve chamber (31) and the ABS pressure-relief valve chamber (32) are in communication with the connecting chamber (33); the rear end of the ABS pressure-maintaining valve chamber (31) is in communication with a first groove (24) on the front wall surface of the front housing (20); the ABS pressure-relief valve chamber (32) is in communication with a second groove (25) on the front wall surface of the front housing (20); and the second groove (25) is in communication with the middle through hole (221); The side through hole formed on the side wall of the middle circulation cavity (41) is in communication with the first groove (24); the ABS pressure-maintaining valve cavity (31) is provided with an ABS pressure-maintaining static iron core (311) at the front and an ABS pressure-maintaining moving iron core (312) at the rear, and the ABS pressure-maintaining moving iron core (312) is inserted into a connecting sleeve body fixed at the rear end of the ABS pressure-maintaining static iron core (311); the ABS pressure-relief valve cavity (32) is provided with an ABS pressure-relief static iron core (321) at the front and an ABS pressure-relief moving iron core (322) at the rear, and the ABS pressure-relief moving iron core (322) is inserted into a connecting sleeve body fixed at the rear end of the ABS pressure-relief static iron core (321), and the rear end of the connecting sleeve body is located in the front end of the corresponding first groove (24) or second groove (25), and a sealing ring is sandwiched between the outer side wall of the connecting sleeve body and the inner side wall of the front end of the corresponding first groove (24) or second groove (25); The ABS pressure-maintaining static iron core (311) and the ABS pressure-relieving static iron core (321) have the same structure, and a sealing ring is sandwiched between the inner side wall of the ABS pressure-maintaining valve cavity (31) or the ABS pressure-relieving valve cavity (32), and a central through hole is formed in the middle of each of the two cores, and a rear concave hole is formed in the middle of the rear end surface of the ABS pressure-maintaining static iron core (311) and the ABS pressure-relieving static iron core (321), and the rear concave hole is communicated with the corresponding central through hole, and the side wall of the rear concave hole is a conical wall surface. The ABS pressure-maintaining moving iron core (312) and the ABS pressure-relieving moving iron core (322) have the same structure, and their front ends correspond to the rear concave hole. The side walls of the ABS pressure-maintaining moving iron core (312) and the ABS pressure-relieving moving iron core (322) are formed with axially extending side flow grooves. The bottom ends of the ABS pressure-maintaining moving iron core (312) and the ABS pressure-relieving moving iron core (322) are both fixed with a second elastic sealing block (35). The second elastic sealing block ( The bottom surface of the second groove (24) is pressed against the rear end surface of the first groove (24), a sleeve body (251) is clamped on the inner side wall of the second groove (25), a rear ventilation hole is formed in the middle of the rear end plate of the sleeve body (251), a middle stepped concave hole is formed in the middle of the rear end surface of the second groove (25), the middle stepped concave hole is communicated with the middle through hole (221), an extension sleeve is formed on the middle rear wall surface of the rear end plate of the sleeve body (251), the extension sleeve is inserted in the middle stepped concave hole, and the extension sleeve is extended. A sealing ring is sandwiched between the outer wall of the extension sleeve and the inner wall of the front end large diameter hole section of the middle stepped recessed hole. The extension sleeve is connected to the rear ventilation hole and the middle through hole (221). The side wall of the sleeve body (251) is formed with a side flow groove, which is connected to the annular groove formed on the outer wall of the sleeve body (251). A valve cover connecting hole (255) is formed on the side wall of the second groove (25), and the other end of the valve cover connecting hole (255) is connected to the rear groove (21).
6. The active anti-collision integrated relay valve for commercial vehicles according to claim 5, characterized in that: A sensor connecting sleeve portion (19) extending upward is formed on one side of the top surface of the main valve body (10), and a side detection through hole (1910) is formed on the inner side wall of the middle through hole of the sensor connecting sleeve portion (19), and the side detection through hole (1910) is communicated with the annular groove (13).
7. The active anti-collision integrated relay valve for commercial vehicles according to claim 1, characterized in that: The edge of the front end surface of the rear groove (21) is formed with a stepped mounting recessed hole (28) extending forward, the middle of the front end surface of the stepped mounting recessed hole (28) is formed with a through hole, the through hole is communicated with the first groove (24), an elastic sleeve portion (281) is clamped in the small diameter hole section at the front end of the stepped mounting recessed hole (28), a gasket (282) is clamped in the middle of the elastic sleeve portion (281), a plurality of air outlet through holes (283) are formed on the edge of the gasket (282), a rear middle through hole is formed in the middle of the rear end surface of the elastic sleeve portion (281), the rear middle through hole is communicated with all the air outlet through holes (283), the middle of the front wall plate of the elastic sleeve portion (281) has a front through hole, the rear wall surface of the front wall plate of the elastic sleeve portion (281) is pressed against the front wall surface of the gasket (282) and covers all the air outlet through holes (283), and the through hole faces the front through hole.