Ton bag opening station
By designing a ton bag opening station containing electric control and vibrator, the problem of easy blockage of the ton bag unpacking machine is solved, and automatic dredging and vibration of the blanking material is realized, and operational safety and efficiency are improved.
Patent Information
- Application Number
- CN202420027409.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-05
AI Technical Summary
When unpacking and unpacking, the amount of blanking is difficult to control, resulting in the discharge port being easily blocked and manual unblocking is required, which poses safety hazards and inefficient problems.
A ton bag opening station was designed, including a fixed shell frame, an electric hoist, a vibrating bracket, a ton bag frame, a lower hopper, a drive device, a telescopic rod, a dredging disc and a dredging claw. Through the coordination of electric control and vibrator, the discharge port can be automatically cleared to avoid blockage, and the blanking effect can be improved through vibration blanking technology.
Automatic unblocking of the discharge port is achieved, avoiding the risk of manual unblocking, improving operational safety and efficiency, ensuring the unblocking of the discharge port and avoiding blockage.
Smart Images
Figure CN222474698U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bag unpacking machines, and in particular relates to a ton bag opening station. Background Art
[0002] The ton bag unpacking machine mainly uses an electric hoist to lift the ton bag to the equipment feed port, then opens the ton bag unloading port in sequence, opens the flow valve and uses a vibration device to make the material in the ton bag fall into the storage hopper to complete the unpacking and unloading work. It can be equipped with optional conveyor lines and dust removal equipment, and can achieve continuous operation of 1-ton bags and 2-ton bags, solving the difficulties that have not been solved in the industry.
[0003] The existing ton bag unpacking machine is difficult to control when unpacking and unloading materials. When too much material is dropped, it is easy to block the discharge port, resulting in untimely discharge of materials. Manual unblocking is required. During the unblocking, the continued operation of the machine is likely to cause harm to employees, and there are certain limitations. Utility Model Content
[0004] The utility model aims to provide a ton bag opening station to solve the problem in the above-mentioned background technology that the existing ton bag unpacking machine is difficult to control the amount of material dropped when unpacking. When too much material is dropped, the material discharge port is easily blocked, resulting in untimely material discharge and requiring manual unblocking. During the unblocking, the continued operation of the machine is likely to cause harm to employees, and there are certain limitations.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ton bag opening station, comprising a fixed outer shell frame, an electric hoist is fixedly connected to the inner upper end of the fixed outer shell frame, a vibration bracket is connected to the inner lower part of the fixed outer shell frame, a ton bag frame is fixedly connected to one side of the upper end of the vibration bracket, a lower hopper is fixedly connected to the lower end of the fixed outer shell frame, a connecting shaft is fixedly connected to the inner side of the lower hopper, a fixed plate is fixedly connected to the upper end of the connecting shaft, a driving device is fixedly connected to the upper end of the fixed plate, a telescopic rod is fixedly connected to the lower end of the fixed plate, the driving device is threadedly connected to the telescopic rod, a dredging plate is fixedly connected to the lower end of the telescopic rod, and dredging claws are fixedly connected to both sides of the lower end of the dredging plate.
[0006] Preferably, the driving device includes a motor box, a driving motor, a driving motor and a threaded rod, the driving motor is fixedly connected to one side of the interior of the motor box, the battery is fixedly connected to the other side of the interior of the motor box, the driving motor is electrically connected to the battery through a wire, and one end of the driving motor is fixedly connected to the threaded rod through an axis.
[0007] Preferably, the telescopic rod includes a sliding sleeve and a sliding rod, the lower end of the sliding sleeve is slidably sleeved with the sliding rod, one side of the sliding sleeve is fixedly provided with a limiting sliding groove, one side of the sliding rod is fixedly connected to a limiting slider, and the limiting slider is slidably sleeved inside the limiting sliding groove.
[0008] Preferably, warehouse doors are rotatably connected to both sides of the outer surface of the fixed outer housing, electric window openers are fixedly connected to both sides of the fixed outer housing, and one end of the electric window opener is fixedly connected to the warehouse door.
[0009] Preferably, a spring is fixedly connected to the lower end of the vibration bracket, one end of the spring is fixedly connected to the inside of the fixed outer shell frame, and a vibrator is fixedly connected to one side of the vibration bracket.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The utility model can be electrically controlled to dredge the discharge port, so that the discharge port can be quickly dredged to avoid blockage, without manual dredging, which is safer and faster.
[0012] 2. The utility model can vibrate when the vibrator is connected to the internal power supply. Since the vibration bracket is elastically connected through a spring, when the vibrator vibrates, it drives the vibration bracket to vibrate, thereby driving the ton bag frame to vibrate, so that the ton bag can be vibrated and dropped, making the dropping effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of the fixed outer shell frame of the utility model;
[0015] Figure 3 This is a schematic diagram of the internal structure of the lower hopper of the utility model;
[0016] Figure 4 It is a structural schematic diagram of the driving device of the utility model;
[0017] Figure 5 It is a structural schematic diagram of the vibration bracket of the utility model.
[0018] In the figure: 1. Fixed outer shell frame; 2. Electric hoist; 3. Ton bag frame; 4. Lower hopper; 5. Vibration bracket; 6. Connecting shaft; 7. Fixed plate; 8. Driving device; 9. Telescopic rod; 10. Dredge plate; 11. Dredge claw; 12. Driving motor; 13. Battery; 14. Sliding sleeve; 15. Sliding rod; 16. Limiting slide groove; 17. Limiting slider; 18. Threaded rod; 19. Spring; 20. Vibrator; 21. Motor box; 22. Electric window opener; 23. Warehouse door. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-5 The utility model provides a technical solution: a ton bag opening station, including a fixed outer shell frame 1, an electric hoist 2 is fixedly connected to the upper end of the fixed outer shell frame 1, a vibration bracket 5 is connected to the lower part of the fixed outer shell frame 1, a ton bag frame 3 is fixedly connected to one side of the upper end of the vibration bracket 5, a lower hopper 4 is fixedly connected to the lower end of the fixed outer shell frame 1, a connecting shaft 6 is fixedly connected to the inner side of the lower hopper 4, a fixed plate 7 is fixedly connected to the upper end of the connecting shaft 6, a driving device 8 is fixedly connected to the upper end of the fixed plate 7, a telescopic rod 9 is fixedly connected to the lower end of the fixed plate 7, the driving device 8 is threadedly connected to the telescopic rod 9, a dredging disc 10 is fixedly connected to the lower end of the telescopic rod 9, and dredging claws 11 are fixedly connected to both sides of the lower end of the dredging disc 10.
[0021] In this embodiment, the electric hoist 2 is provided to load the ton bag into the interior of the ton bag frame 3 for unloading. When the unloading valve is opened, the material falls from the ton bag frame 3 to the interior of the discharge hopper 4 for unloading. When unloading, when the material blocks the discharge port of the discharge hopper 4, the drive device 8 is driven to rotate, and the thread drives the telescopic rod 9 to extend and retract, so that the unblocking plate 10 and the unblocking claw 11 at the lower end of the telescopic rod 9 can unblock the discharge port of the discharge hopper 4. This design method can be electrically controlled to unblock the discharge port, so that the discharge port can be unblocked quickly to avoid blockage without manual unblocking, which is safer and faster.
[0022] Specifically, the driving device 8 includes a motor box 21, a driving motor 12, a driving motor 12 and a threaded rod 18. The driving motor 12 is fixedly connected to one side of the motor box 21, and the battery 13 is fixedly connected to the other side of the motor box 21. The driving motor 12 is electrically connected to the battery 13 through a wire, and one end of the driving motor 12 is fixedly connected to the threaded rod 18 through an axis.
[0023] In this embodiment, the battery 13 is provided to provide power for the driving motor 12, so that the battery 13 can drive the threaded rod 18 to rotate, thereby allowing the telescopic rod 9 to be threadedly lifted and lowered.
[0024] Specifically, the telescopic rod 9 includes a sliding sleeve 14 and a sliding rod 15. The sliding sleeve 14 is slidably sleeved on the lower end of the sliding rod 15. A limiting sliding groove 16 is fixedly opened on one side of the sliding sleeve 14. A limiting slider 17 is fixedly connected to one side of the sliding rod 15. The limiting slider 17 is slidably sleeved inside the limiting sliding groove 16.
[0025] In this embodiment, a limiting slider 17 is provided to be slidably sleeved inside the limiting slide groove 16, so that the sliding sleeve 14 can only be lifted and slid but not rotated. When the threaded rod 18 and the sliding rod 15 are threadedly rotated, the sliding rod 15 is driven to be threadedly lifted and lowered, so that the unclogging plate 10 can be lifted and lowered for unclogging.
[0026] Specifically, the outer surfaces of the fixed outer shell frame 1 are rotatably connected with the warehouse doors 23 on both sides, and the electric window openers 22 are fixedly connected with the two sides of the fixed outer shell frame 1 , and one end of the electric window opener 22 is fixedly connected with the warehouse door 23 .
[0027] In this embodiment, when the electric window opener 22 is connected to the internal power supply, the door 23 can be driven to open and close by electric control, which is more convenient.
[0028] Specifically, a spring 19 is fixedly connected to the lower end of the vibration bracket 5 , one end of the spring 19 is fixedly connected to the inside of the fixed outer shell frame 1 , and a vibrator 20 is fixedly connected to one side of the vibration bracket 5 .
[0029] In this embodiment, when the vibrator 20 is connected to the internal power supply, vibration can occur. Since the vibration bracket 5 is elastically connected through the spring 19, when the vibrator 20 vibrates, it drives the vibration bracket 5 to vibrate, thereby driving the ton bag frame 3 to vibrate, so that the ton bag can be vibrated and dropped, so that the dropping effect is better.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ton bag opening station, comprising a fixed outer shell frame (1), characterized in that: The upper end of the fixed outer shell frame (1) is fixedly connected to an electric hoist (2), the lower end of the fixed outer shell frame (1) is connected to a vibration bracket (5), one side of the upper end of the vibration bracket (5) is fixedly connected to a ton bag frame (3), the lower end of the fixed outer shell frame (1) is fixedly connected to a lower hopper (4), the inner side of the lower hopper (4) is fixedly connected to a connecting shaft (6), the upper end of the connecting shaft (6) is fixedly connected to a fixed plate (7), the upper end of the fixed plate (7) is fixedly connected to a driving device (8), the lower end of the fixed plate (7) is fixedly connected to a telescopic rod (9), the driving device (8) is threadedly connected to the telescopic rod (9), the lower end of the telescopic rod (9) is fixedly connected to a dredging plate (10), and both sides of the lower end of the dredging plate (10) are fixedly connected to dredging claws (11).
2. A ton bag opening station according to claim 1, characterized in that: The driving device (8) comprises a motor box (21), a driving motor (12), the driving motor (12) and a threaded rod (18); one side of the motor box (21) is fixedly connected to the driving motor (12); the other side of the motor box (21) is fixedly connected to the storage battery (13); the driving motor (12) is electrically connected to the storage battery (13) via a wire; and one end of the driving motor (12) is fixedly connected to the threaded rod (18) via a shaft.
3. A ton bag opening station according to claim 2, characterized in that: The telescopic rod (9) comprises a sliding sleeve (14) and a sliding rod (15); the sliding rod (15) is slidably sleeved at the lower end of the sliding sleeve (14); a limiting sliding groove (16) is fixedly provided on one side of the sliding sleeve (14); a limiting sliding block (17) is fixedly connected to one side of the sliding rod (15); and the limiting sliding block (17) is slidably sleeved inside the limiting sliding groove (16).
4. A ton bag opening station according to claim 3, characterized in that: The outer surfaces of the fixed outer shell frame (1) are rotatably connected to warehouse doors (23) on both sides, and the fixed outer shell frame (1) is fixedly connected to electric window openers (22), one end of the electric window opener (22) is fixedly connected to the warehouse door (23).
5. A ton bag opening station according to claim 1, characterized in that: A spring (19) is fixedly connected to the lower end of the vibration bracket (5), one end of the spring (19) is fixedly connected to the inside of the fixed outer shell frame (1), and a vibrator (20) is fixedly connected to one side of the vibration bracket (5).