Full-automatic card placing machine

Abstract

The utility model discloses a full-automatic card placing machine, and belongs to the technical field of gel card conveying mechanisms. The utility model aims to design a full-automatic card placing machine which can mechanically convey full gel card trays for a long time and can receive empty gel card trays in cooperation with assembly line work. The utility model discloses a mechanical arm grabbing mechanism, a full tray stand-by placing mechanism. A tray feeding power mechanism, a chuck rolling transportation mechanism, a full tray conveying mechanism, an empty tray returning mechanism and an empty tray returning mechanism are installed at the upper end of a frame. According to the utility model, a plurality of full gel chucks can be placed, the full gel chucks can be conveyed to the gel chuck placing mechanism in real time by matching with the existing electronic equipment, the rapid feeding of the gel chucks can be met as far as possible, the manpower is saved, and meanwhile, the empty gel chucks can be withdrawn by additionally arranging the gel chuck withdrawing mechanism.

Description

Technical Field

[0001] The utility model belongs to the technical field of gel card conveying mechanisms. Background Art

[0002] After the gel card is filled, it needs to be labeled and other processes, which are generally completed in an assembly line. In order to cooperate with the assembly line, a gel chuck will be used before labeling. Many gel cards can be placed on the chuck. The robot grabs the gel cards one by one on the chuck and sends them to the labeling equipment. The existing one basically has a gel chuck placement mechanism at the corresponding position of the robot (the utility model Figure 1 In the gel chuck placement mechanism 3), after the gel card in the chuck is emptied, the staff needs to take out the empty chuck (empty chuck without gel card) and then place the full chuck (full chuck with gel card). In this operation, there will be a gap between taking out the empty chuck and placing the full chuck. At this time, the machine needs to be stopped, otherwise it will affect the subsequent work. This method requires staff to keep an eye on it, otherwise it may affect the work of the assembly line, and it is basically unable to meet the fast and long-term work of the assembly line. Summary of the invention

[0003] The utility model aims to design a full-automatic card placing machine which can mechanically convey full trays of gel cards for a long time and receive empty trays of gel cards in cooperation with the work of an assembly line.

[0004] The utility model comprises a motor, a gearbox, a manipulator grasping mechanism, and a full tray standby placing mechanism. An upper tray power mechanism, a chuck rolling transport mechanism, a full tray conveying mechanism, an empty tray return mechanism, and an empty tray return mechanism are installed at the upper end of the frame; the upper tray power mechanism: the gearbox is fixedly installed on a synchronous gear box, and a synchronous right-handed gear and a synchronous left-handed gear meshing with each other are installed in the synchronous gear box through a shaft. The power output shaft of the gearbox is coaxially installed with the synchronous right-handed gear, a right-handed pulley is coaxially installed at the output end of the synchronous right-handed gear, and a left-handed pulley is coaxially installed at the output end of the synchronous left-handed gear, and the right-handed pulley and the left-handed pulley are respectively connected to the right-handed roller and the left-handed roller through belts;

[0005] Chuck rolling transport mechanism: a rolling driving shaft is installed at the upper end of the frame through an upper bearing, a rolling passive shaft is installed at the lower end through a lower bearing, rollers are fixedly installed on both the rolling driving shaft and the rolling passive shaft, a pallet belt is installed between the two corresponding rollers on the rolling driving shaft and the rolling passive shaft, and a pallet hanger is installed on the pallet belt;

[0006] Full tray conveying mechanism: The full tray conveying mechanism is placed under the chuck rolling conveying mechanism, and the front end outlet corresponds to the full tray standby mechanism under the manipulator grasping mechanism; a screw is installed on the frame crossbeam at the lower end of the chuck rolling conveying mechanism through a bearing, and guide supporting rods are installed on both sides of the screw. A tray support is installed on the screw through thread matching, and the chuck conveyed to the lowest end by the chuck rolling conveying mechanism is placed on the tray support;

[0007] Empty disk return mechanism: There are two empty disk return mechanisms, which are respectively placed on both sides of the frame; a longitudinal disk return screw is installed on the side beam of the frame through a bearing, and longitudinal disk return guide rods are installed on both sides of the longitudinal disk return screw, and a disk return bracket is sleeved on the longitudinal disk return screw and the longitudinal disk return guide rod, and the disk return bracket and the longitudinal disk return screw are threadedly matched, and the disk return bracket extends inwardly to be installed with a disk return bracket; the lower end of the disk return screw extends out and is installed with a disk return power wheel, and the pulley on the motor shaft of the disk return motor installed on the frame is connected to the disk return power wheels on both sides through a belt.

[0008] The utility model can place many full trays of gel cards, and can convey full trays to the gel tray placement mechanism in real time in conjunction with existing electronic equipment, always ensuring fast tray loading, saving manpower, and at the same time, adding a tray withdrawal mechanism to allow empty trays to be withdrawn. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the combination of the utility model and the gel chuck placement mechanism;

[0010] Figure 2 It is a schematic diagram of the structure of the utility model, relative to Figure 1 It is the left view;

[0011] Figure 3 This utility model Figure 2 Rear view of

[0012] Figure 4 This is a top view of the upper plate power mechanism of the utility model;

[0013] Figure 5 This is a schematic diagram of the input power structure of the upper plate power mechanism of the utility model;

[0014] Figure 6 This utility model Figure 3 Schematic diagram of the upper part of AA;

[0015] Figure 7 This utility model Figure 3 Schematic diagram of the lower part of AA;

[0016] Figure 8 This is a schematic diagram of the retracting mechanism of the utility model;

[0017] Fig. 9 This utility model Figure 3 BB schematic diagram;

[0018] Fig.10 It is a schematic diagram of the docking structure of the full tray conveying mechanism and the gel chuck placement mechanism of the utility model;

[0019] Fig.11 The utility model is a schematic diagram of the docking structure of the empty tray receiving mechanism and the tray withdrawing part of the gel chuck placing mechanism. DETAILED DESCRIPTION

[0020] The utility model includes a motor 10101, a gearbox 10102, a manipulator grabbing mechanism 2, and a full tray standby placement mechanism 3. The motor 10101 and the gearbox 10102 use existing equipment for the power input of the utility model. The manipulator grabbing mechanism 2 is used to grab the gel cards on the gel chuck tray, grabbing them one by one, and is used in many assembly line works. The full tray standby placement mechanism 3 is a tray body full of gel cards, from Fig. 9 It can be seen from the chuck tray in the middle (the slot is filled with gel cards, i.e., the tray is full 10404) that the gel cards are filled in the tray one by one in order.

[0021] The utility model is a device that connects a matching chuck continuous conveying or withdrawal mechanism ( Figure 1 The swing mechanism 1 is provided with a frame 102, and all the mechanisms are arranged on the frame 102. The upper plate power mechanism 101, the chuck rolling transport mechanism 103, the full plate conveying mechanism 104, the empty plate return mechanism 105, and the empty plate return mechanism 107 are installed on the frame 102; the upper plate power mechanism 101 is the power input mechanism of the chuck rolling transport mechanism 103. Since there are two sets of rolling parts in the chuck rolling transport mechanism 103, they are respectively placed on both sides of the inside of the frame 102 (the chuck is placed between them). The full plate conveying mechanism 104 is responsible for conveying the chuck filled with gel cards to the full plate standby placement mechanism 3, and the empty plate return mechanism 105 is responsible for receiving the empty plate on the full plate standby placement mechanism 3 and conveying it to the empty plate return mechanism 107. The empty plate return mechanism 107 is a mechanism for withdrawing the empty plate from the swing mechanism 1. The detailed description of the above structure is shown below.

[0022] Upper plate power mechanism 101: gearbox 10102 is fixedly mounted on synchronous gearbox 10108, in which synchronous gearbox 10108 is mounted a synchronous right-handed gear 10104 and a synchronous left-handed gear 10105 that mesh with each other through an axis, a power output shaft 10103 of gearbox 10102 is mounted coaxially with synchronous right-handed gear 10104, a right-handed pulley 10106 is coaxially mounted on the output end of synchronous right-handed gear 10104, a left-handed pulley 10107 is coaxially mounted on the output end of synchronous left-handed gear 10105, the right-handed pulley 10106 and the left-handed pulley 10107 are respectively connected to the right-handed roller 10109 and the left-handed roller 10110 through belts; see details of this part Figure 4 and Figure 5 The upper disk power mechanism 101 is the power input mechanism of the chuck rolling transport mechanism 103. Since the chuck rolling transport mechanism 103 has two sets of rolling parts, and the two sets of rolling parts need to be kept rolling synchronously (in opposite directions), so, under the power of one motor, mutually meshing synchronous gears (synchronous right-handed gear 10104 and synchronous left-handed gear 10105) are used. In this way, when power is output, it is ensured that the right-handed pulley 10106 and the left-handed pulley 10107 rotate separately and synchronously, but the directions of rotation are opposite.

[0023] Chuck rolling transport mechanism 103: A rolling driving shaft 10112 is installed at the upper end of the frame 102 through an upper bearing 10111, and a rolling passive shaft 10119 is installed at the lower end through a lower bearing 10118. Rollers 10113 are fixedly installed on the rolling driving shaft 10112 and the rolling passive shaft 10119. A pallet belt 10114 is installed between the two corresponding rollers 10113 on the rolling driving shaft 10112 and the rolling passive shaft 10119, and a pallet hanger 10115 is installed on the pallet belt 10114; see for details Figure 6 and Figure 7 The upper part of the two sides has the same structure, so Figure 6 and Figure 7Only one side (the side driven by the left-handed roller 10110) is shown. The rolling active shaft 10112 rolls relative to the frame 102 through the bearing form, and the power of its rolling is completed by the power input of the left-handed roller 10110. The rollers 10113 on the rolling active shaft 10112 and the rolling passive shaft 10119 are for the convenience of installing the pallet belt 10114. In order to avoid slipping, they can be set to tooth meshing or riveted meshing, etc. When the power input drives the rolling active shaft 10112 to rotate, the rolling passive shaft 10119 connected to it through the pallet belt 10114 will also rotate synchronously, and the pallet belt 10114 will also rotate around the rolling active shaft 10112 and the rolling passive shaft 10119, and will move the pallet hanger 10115 on the pallet belt 10114. The pallet hanger 10115 is to support the edge of the chuck, and the two corresponding pallet hangers 10115 on both sides complete the support of both sides of the entire chuck.

[0024] Full tray conveying mechanism 104: The full tray conveying mechanism 104 is placed under the chuck rolling transport mechanism 103, and the front end outlet corresponds to the full tray standby mechanism 301 under the manipulator grasping mechanism; a screw 10402 is installed on the crossbeam of the frame 102 at the lower end of the chuck rolling transport mechanism 103 through a bearing, and guide rods 10403 are installed on both sides of the screw 10402. A tray holder is installed on the screw 10402 through thread matching, and the chuck 10404 transported to the lowest end by the chuck rolling transport mechanism 103 is placed on the tray holder; the full tray conveying mechanism 104 is shown in FIG. Fig. 9 (an independent part located on the card swing mechanism 1) and Fig.10 (The portion on the card swinging mechanism 1 is the integral portion that interfaces with the full tray standby placement mechanism 3). The position of the full tray standby mechanism 301 on the full tray standby placement mechanism 3 is a position that is convenient for the robot to grab, and an empty tray falling mechanism is arranged below this position, so that after the robot grabs the gel card on the full tray standby mechanism 301, it can fall to the next layer. In the existing procedure, the staff will place the full tray at this position and then take away the empty tray below. However, the utility model installs a full tray conveying mechanism 104 of the present invention on the next layer in the same structure as the empty tray position of the full tray standby placement mechanism 3 in the opposite direction ( Fig.11The empty tray returning mechanism 105 on the full tray standby placing mechanism has a structure that is exactly the same as that of the full tray conveying mechanism 104), so that the empty tray can be received in cooperation with the empty tray returning mechanism 107, without the need for manpower to take the empty tray. The working process of the full tray conveying mechanism 104 is: the motor 10401 works, driving the screw 10402 to rotate, and the bracket on the screw 10402 that matches its thread will carry the chuck 10404 (full tray) to the full tray standby mechanism 301 on one side of the full tray standby placement mechanism 3 (the full tray conveying mechanism 104 and the full tray standby mechanism 301 are on the same plane), and a guide slide 302 is placed at the position between the two mechanisms (the full tray conveying mechanism 104 and the full tray standby mechanism 301). In order to stabilize this slide, it can be installed on both sides. If two guide slides 302 are used, the two guide slides 302 can support both sides of the chuck 10404 and steadily convey the chuck 10404 to the full tray standby mechanism 301. Fig.10 The chuck 10404 on the left side is the undelivered position, and the chuck 10404 on the right side is the delivered and returned position.

[0025] The chuck at the lowest end of the chuck rolling transport mechanism 103 corresponds exactly to the full tray conveying mechanism 104, that is, the chuck at the lowest end of the chuck rolling transport mechanism 103 is placed exactly on the full tray conveying mechanism 104. The chuck rolling transport mechanism 103 does not roll all the time. When there is no chuck on the full tray conveying mechanism 104, the chuck rolling transport mechanism 103 rolls once to transport the previous chuck to the full tray conveying mechanism 104. After the full tray stand-by mechanism 301 is empty, the full tray conveying mechanism 104 sends the fully loaded chuck to the full tray stand-by mechanism 301, and the chuck rolling transport mechanism 103 rolls again to lower the previous chuck and place it on the full tray conveying mechanism 104, and so on.

[0026] Empty disk ejection mechanism 107: There are two empty disk ejection mechanisms 107, which are respectively placed on both sides of the frame 102; a longitudinal disk ejection screw 10704 is installed on the side beam of the frame 102 through a bearing, and longitudinal disk ejection guide rods 10703 are installed on both sides of the longitudinal disk ejection screw 10704, and a disk ejection bracket 10701 is sleeved on the longitudinal disk ejection screw 10704 and the longitudinal disk ejection guide rod 10703, and the disk ejection bracket 10701 and the longitudinal disk ejection screw 10704 are thread-matched, and the disk ejection bracket 10701 extends inwardly and is installed with a disk ejection tray 10702. The lower end of the disk ejection screw 10704 extends out and is installed with a disk ejection power wheel 10705, and the pulley on the motor shaft of the disk ejection motor 106 installed on the frame 102 is connected to the disk ejection power wheels 10705 on both sides through belts. See the details of the empty disk ejection mechanism 107. Figure 7 The lower part and Figure 8The empty tray return mechanism 105, which has the same structure and working principle as the full tray conveying mechanism 104, pushes the empty tray onto the tray return tray 10702 of the empty tray return mechanism 107 ( Fig.11 In the figure, the empty tray 10501 that has not been pushed over is on the left, and the empty tray 10501 to be pushed is on the right), the upper surface of the return tray 10702 and the upper surface of the empty tray return mechanism 105 are at the same horizontal position, and a overlapping slide of the same horizontal plane (which has the same function as the guide slide 302) can be connected between them.

[0027] The power of the empty tray ejection mechanism 107 is transmitted through the tray ejection motor 106. The empty tray ejection mechanism 107 is composed of two sets, which are respectively located on both sides of the frame 102. The work of lifting and lowering the tray ejection tray 10702 (which is a moving bracket) is completed by the rotation of the longitudinal tray ejection screw 10704 (the tray ejection tray 10702 and the longitudinal tray ejection screw 10704 are matched with each other through threads). In order to keep the rotation of the two longitudinal tray ejection screws 10704 synchronous, a motor (disk ejection motor 106) is used. The motor 106 drives the ejection motor 106, and the active pulley is fixed on the motor shaft of the ejection motor 106. The active pulley is connected to the ejection power wheel 10705 at the lower end of the ejection screw rod 10704 on both sides through a belt (this part of the connection can refer to the structural principle of the upper disk power mechanism 101). As long as the ejection tray 10702 and the ejection tray bracket 10701 are synchronously lowered or raised, the ejection tray tray 10702 on the two sets of empty tray ejection mechanisms 107 is to support the chuck from both sides. When the ejection tray tray 10702 carries the empty chuck to the bottom of the frame 102, the corresponding empty tray collecting mechanism will take it away.

[0028] The overall design of the utility model is a mechanism for conveying full trays located at the upper part of the frame 102 and a mechanism for withdrawing empty trays at the lower part, both of which are located on the left and right sides of the frame 102 (with Figure 2 as reference), and Figure 2 The front side is the part that interfaces with the full tray standby placement mechanism 3, and the back side ( Figure 3 The front side of the disk is the empty disk exit side.

[0029] The overall working process of the utility model is as follows: first, all full trays are placed between the two chuck rolling transport mechanisms 103 ( Figure 3The X mark in the upper half indicates that, according to the usage of the enterprise, it can basically be used for one working day). The full tray at the bottom of the chuck rolling transport mechanism 103 is just placed on the full tray conveying mechanism 104. At this time, the motor of the full tray conveying mechanism 104 works to return the full tray on it to the full tray standby mechanism 301. At this time, the position of the full tray conveying mechanism 104 corresponding to the bottom of the chuck rolling transport mechanism 103 is vacant, and the upper tray power mechanism 101 works to rotate the chuck rolling transport mechanism 103 and put the previous full tray down to the full tray conveying mechanism 104 for waiting. The robot grasping mechanism 2 grasps the gel cards in the full tray on the full tray standby mechanism 301 one by one and sends them to the next process until all are grasped. At this time, the full tray becomes an empty tray, and the empty tray is lowered and transported to the empty tray returning mechanism 105 through the descending mechanism on the full tray standby placing mechanism 3. At this time, the full tray standby mechanism 301 is empty, and the full tray conveying mechanism 104 continues to convey the second full tray on it to the full tray standby mechanism 301. When the second full tray is being placed on the tray, the empty tray returning mechanism 105 works at the same time to return the empty tray to the empty tray returning mechanism 107. The motor on the empty tray returning mechanism 107 works to bring the empty tray down to the bottom of the frame 102, where it can be picked up by the empty tray picking mechanism.

Claims

1. A fully automatic card placing machine, comprising a motor (10101), a gearbox (10102), a manipulator grasping mechanism (2), and a full tray standby placing mechanism (3), characterized in that: An upper plate power mechanism (101), a chuck rolling transport mechanism (103), a full plate conveying mechanism (104), an empty plate returning mechanism (105), and an empty plate returning mechanism (107) are installed on the upper end of the frame (102); The upper plate power mechanism (101): the gearbox (10102) is fixedly mounted on the synchronous gearbox (10108), the synchronous gearbox (10108) is provided with a synchronous right-handed gear (10104) and a synchronous left-handed gear (10105) which mesh with each other via a shaft, the power output shaft (10103) of the gearbox (10102) is coaxially mounted with the synchronous right-handed gear (10104), the output end of the synchronous right-handed gear (10104) is coaxially mounted with a right-handed pulley (10106), the output end of the synchronous left-handed gear (10105) is coaxially mounted with a left-handed pulley (10107), the right-handed pulley (10106) and the left-handed pulley (10107) are respectively connected to a right-handed roller (10109) and a left-handed roller (10110) via belts; Chuck rolling transport mechanism (103): a rolling driving shaft (10112) is installed at the upper end of the frame (102) via an upper bearing (10111), a rolling passive shaft (10119) is installed at the lower end via a lower bearing (10118), rollers (10113) are fixedly installed on both the rolling driving shaft (10112) and the rolling passive shaft (10119), a pallet belt (10114) is installed between two corresponding rollers (10113) on the rolling driving shaft (10112) and the rolling passive shaft (10119), and a pallet hanger (10115) is installed on the pallet belt (10114); Full tray conveying mechanism (104): the full tray conveying mechanism (104) is placed below the chuck rolling transport mechanism (103), and the front end outlet corresponds to the full tray standby mechanism (301) below the manipulator grasping mechanism; a screw rod (10402) is installed on the crossbeam of the frame (102) at the lower end of the chuck rolling transport mechanism (103) through a bearing, and guide rods (10403) are installed on both sides of the screw rod (10402), and a tray holder is installed on the screw rod (10402) through thread matching, and the chuck (10404) transported to the lowest end by the chuck rolling transport mechanism (103) is placed on the tray holder; Empty disk ejection mechanism (107): There are two empty disk ejection mechanisms (107), which are respectively arranged on both sides of the frame (102); a longitudinal disk ejection screw rod (10704) is installed on the side beam of the frame (102) through a bearing, and longitudinal disk ejection guide rods (10703) are installed on both sides of the longitudinal disk ejection screw rod (10704); a disk ejection bracket (10701) is sleeved on the longitudinal disk ejection screw rod (10704) and the longitudinal disk ejection guide rod (10703), and, The disc-returning bracket (10701) and the longitudinal disc-returning screw rod (10704) are thread-matched, and the disc-returning bracket (10701) extends inwardly and is equipped with a disc-returning disc bracket (10702); the lower end of the disc-returning screw rod (10704) extends out and is equipped with a disc-returning power wheel (10705), and the pulleys on the motor shaft of the disc-returning motor (106) installed on the frame (102) are respectively connected to the disc-returning power wheels (10705) on both sides through belts.

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