Winding mechanism for up-down material taking of forklift

By designing the winding mechanism for picking up and down materials for forklifts, the clamping and loosening of the winding head is achieved by using the translational guide rail and the shrinking guide rail, the problem of the existing slitting machine requiring a special unloading forklift is solved, and the use of ordinary forklifts is realized and the compactness of the equipment layout.

CN222475651UActive Publication Date: 2025-02-14SHENZHEN LEIYU TECH CO LTD
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Patent Information

Application Number
CN202421256720.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

After the membrane material is curled, existing slitting machines need to use a special side feeding forklift for unloading, resulting in high equipment costs and a not compact layout.

Method used

A winding mechanism for collecting materials from the forklift is designed, including a fixed bracket and winding assembly. The clamping and loosening of the winding head is achieved through the translation guide rail and the shrinking guide rail. The winding and winding are achieved in combination with the rotating motor and the synchronous rod. Automation of unloading.

Benefits of technology

This solution allows ordinary lifting forklifts to be used to collect materials from the membrane material, avoiding the use of special unloading forklifts, reducing equipment costs, and making the layout of the slitter machine more compact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding mechanism of a forklift for taking materials up and down, which comprises a fixed support and a winding assembly, the fixed support is provided with two side plates which are parallel left and right, the winding assembly comprises a plurality of translation guide rails which are symmetrically arranged on the side plates, translation slide blocks are arranged on the translation guide rails, and contraction guide rails and contraction motors are arranged on the translation slide blocks. Shrinkage sliding blocks are arranged on the shrinkage guide rails, a shrinkage motor is connected with the shrinkage sliding blocks, each shrinkage sliding block is fixedly provided with a winding machine head, a rotating motor is arranged on the shrinkage sliding block on one side, the rotating motor is connected with the winding machine head on the rotating motor, and the two shrinkage sliding blocks move oppositely or oppositely to enable the two winding machine heads to clamp or loosen a material roll; the translation sliding blocks on the two sides are connected through a synchronous rod, and the translation motor is connected with the synchronous rod so that the translation sliding blocks on the two sides can synchronously translate. The translation of the translation sliding block can form dislocation, so that a common lifting forklift can directly finish unloading from the lower part of a material coil, and the adaptability of a production workshop is improved.
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Description

Technical Field

[0001] The utility model relates to a winding mechanism for a forklift to take materials up and down. Background Art

[0002] In order to facilitate the unloading of the coiled material, the existing slitting machines on the market generally adopt the side unloading structure. After the winding is completed, the film roll only needs to be unloaded from one side. In order to safely complete the safe unloading of the film roll and ensure the efficient and safe unloading process of the film material, the slitting machine needs to use a special side-loading forklift for unloading. Different specifications require different side-loading forklifts, and the production line cost investment of the whole set of equipment is relatively high. Utility Model Content

[0003] In order to overcome the disadvantage of the existing side unloading technology that a special side material taking forklift is required for use, the utility model provides a winding mechanism for the upper and lower material taking forklift.

[0004] The technical solution of the utility model is as follows:

[0005] A winding mechanism for taking up materials by a forklift is applied to the winding of a film material slitting machine, comprising a fixed bracket and a winding assembly, wherein the fixed bracket has two parallel side plates on the left and right, and the winding assembly comprises a plurality of translation guide rails fixed to the side plates, and the translation guide rails on the two side plates are symmetrically arranged, and a translation slider is provided on each of the side plates, and a retraction guide rail and a retraction motor are provided on the translation slider on each side, and a retraction slider is provided on the retraction guide rail, and the retraction motor is connected to the retraction slider to drive the retraction slider to move left and right, and a retraction slider is fixed on each retraction slider. A winding head, wherein a rotating motor is also provided on the retracting slider on one side, and the rotating motor is connected to the winding head on the retracting slider on this side. The two retracting sliders move relative to each other so that the two winding heads clamp the film material roll for winding, and the two retracting sliders move away from each other so that the two winding heads release the film material roll for unloading; the translation sliders on both sides are connected by synchronization rods, and the translation motor is connected to the synchronization rods so that the translation sliders on both sides can translate synchronously, and the translation slider translates backward to facilitate unloading. After unloading is completed, the translation slider translates forward to return to the working position.

[0006] Furthermore, in one embodiment, translation gears are respectively provided at both ends of the synchronization rod, and translation racks are fixed on the side plates corresponding to the translation gears, the translation gears on the same side are meshed with the translation racks, and the translation motor is fixed on the translation slider on one side.

[0007] Furthermore, in one embodiment, a pair of synchronous wheels are provided on the rotating shaft of the translation motor and the synchronization rod, a synchronous belt is connected to the synchronization wheels, and the synchronization rod rotates synchronously with the translation motor to make the translation slider translate along the translation rack.

[0008] Furthermore, in one embodiment, on each of the translation sliders, there are two retractable guide rails, a screw rod is arranged parallel to the retractable guide rails, a screw rod nut is passed through the screw rod, and the screw rod nut is fixed to the retractable slider, and the screw rod is connected to the retractable motor.

[0009] Furthermore, in one embodiment, a pair of synchronous wheels are provided at one end of the screw rod and the rotating end of the retraction motor, and a synchronous belt is connected to the synchronous wheels. The retraction motor rotates synchronously with the screw rod to enable the retraction slider to move left and right on the retraction guide rail.

[0010] Furthermore, in one embodiment, a sprocket is connected to the outer side of the winding head, and the rotating motor chain is connected to the sprocket to drive the winding head to rotate.

[0011] Furthermore, in one embodiment, on the side plate, first limiting columns are provided at both ends of the translation guide rail, and the first limiting columns are used to prevent the translation slider from sliding off the translation guide rail.

[0012] Furthermore, in one embodiment, a second limiting column is provided at the top end of the retractable guide rail, and the second limiting column is used to prevent the retractable slider from sliding off the retractable guide rail.

[0013] Furthermore, in one embodiment, the winding components are multiple groups, which are arranged up and down on the fixed bracket.

[0014] Furthermore, in one embodiment, a drag chain is provided on the translation slider of the winding assembly, and the cables of the winding assembly are gathered in the drag chain and connected to an electrical box.

[0015] The utility model according to the above scheme has the beneficial effect that the rotating head can be extended and retracted to clamp the material shaft to ensure the normal winding, or the rotating head can be extended and retracted to loosen the material shaft to ensure the normal removal of the coil; the fixed axis of the winding can be moved by setting the translation guide rail and the translation slider, and the rotating head moves to the working position during winding to ensure the normal winding of the film material; when unloading, the rotating head drives the material shaft of the wound film material to translate to the rear side of the fixed bracket, that is, close to the side of the forklift, so that ordinary lifting forklifts can complete the material collection and unloading from bottom to top. The translation forms a dislocation to avoid spatial interference, and ordinary lifting forklifts can lift the material roll up and down for unloading, without the need to use a special unloading forklift. At the same time, the layout of the slitting machine is made more compact. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the winding component.

[0019] In the figure, 1, material roll;

[0020] 100, side panel; 200, winding assembly; 210, translation guide rail; 220, translation slider; 230, retraction guide rail; 240, retraction motor; 250, winding head; 260, rotating motor; 270, synchronization rod; 2701, translation gear; 280, translation motor; 290, retraction slider; 300, drag chain; 400, lead screw nut; 500, translation rack. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on another element or there can be one or more centered elements therebetween. When an element is described as "connected" to another element, it can be directly connected to another element or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right", "inside", "outside" and similar expressions used in this specification are for illustrative purposes only. In the description of the utility model, the terms "first" and "second" are used only for descriptive purposes and cannot be understood as indicating relative importance or implicitly indicating the number of technical features indicated. Therefore, unless otherwise specified, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; the meaning of "multiple" is two or more. The term "include" and any variation thereof means non-exclusive inclusion, and one or more other features, integers, steps, operations, units, components and / or combinations thereof may be present or added.

[0022] In addition, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or a connection between two components. All technical and scientific terms used in this specification have the same meaning as those generally understood by technicians in the technical field of the present utility model. The terms used in the specification of the present utility model are only for the purpose of describing specific embodiments and are not used to limit the present utility model. The term "and / or" used in this specification includes any and all combinations of one or more related listed items.

[0023] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] like Figure 1 and Figure 2As shown, the present application provides an embodiment of a winding mechanism for forklift up and down material taking, which is applied to the winding of film material slitting machine. The winding mechanism for forklift up and down material taking includes a fixed bracket and a winding assembly 200. The fixed bracket has two parallel side panels 100 on the left and right. The bottom ends of the two side panels 100 are separated and fixedly connected by a bottom plate. The winding assembly 200 includes a plurality of translation guide rails 210 fixed on the side panels 100. The translation guide rails 210 on the two side panels 100 are symmetrically arranged. A translation slider 220 is provided on the translation guide rail 210, and a contraction guide rail 230 and a contraction motor 240 are provided on each side of the translation slider 220. A contraction slider 290 is provided on the contraction guide rail 230, and the contraction motor 240 is connected to the contraction slider 290 to drive the contraction slider 290 to move left and right. A winding head 250 is fixed on each contraction slider 290, and a rotating motor 260 is also provided on one side of the contraction slider 290, and the rotating motor 260 is connected to the contraction slider 290 on the side. 0, the two retracting sliders 290 move relative to each other so that the two retracting heads 250 clamp the film material roll 1 for rewinding, and the two retracting sliders 290 move oppositely so that the two retracting heads 250 release the film material roll 1 for unloading, that is, when the two retracting heads 250 move along the retracting guide rails 230 toward the center position of the two side plates 100, the two retracting heads 250 clamp the fixed film material roll 1, and the two retracting heads 250 move along the retracting guide rails 230 away from the two side plates 100. When the material roll is moved to the center position, the two winding machine heads 250 release the material roll 1, so that the forklift forks the material roll 1 from under the material roll 1 for transportation; the synchronization rod 270 is connected between the translation sliders 220 on both sides, and the translation motor 280 is connected to the synchronization rod 270, so that the translation sliders 220 on both sides can be translated synchronously, with the feeding direction of the material roll as the front and the winding direction as the rear, the translation slider 220 translates backward close to the outside of the fixed bracket to facilitate unloading. After unloading is completed, the translation slider 220 translates forward and returns to the working position.

[0025] like Figure 2 As shown, each translation slider 220 is connected to two translation rails 210, which are arranged horizontally and vertically in parallel, and each contraction slider 290 is connected to two contraction rails 230, which are arranged horizontally and in parallel in the transverse direction, thereby ensuring smooth translation and contraction processes. In particular, the translation rails 210 and the contraction rails 230 are in a vertical relationship.

[0026] The rotating head can be extended and retracted to clamp the material shaft of the rotating head to ensure the normal winding, or the rotating head can be extended and retracted to loosen the material shaft of the rotating head to ensure the normal removal of the coil; the fixed axis of the winding can be moved by setting the translation guide rail 210 and the translation slider 220. When winding, the translation slider 220 moves to the set position so that the rotating head moves to the working position to ensure the normal winding of the film material; when unloading, the translation slider 220 moves to another set position, and the rotating head drives the material shaft of the wound film material to translate to the rear side of the fixed bracket, that is, close to the side of the forklift, so that ordinary lifting forklifts can complete the material collection and unloading from bottom to top. The translation forms a dislocation to avoid spatial interference. Ordinary lifting forklifts can lift the material roll 1 up and down for unloading, and there is no need to use a special unloading forklift. At the same time, the layout of the slitting machine is made more compact.

[0027] Only one side of the rotating head is connected to the rotating motor 260, and the rotating head on the opposite side rotates accordingly through the transmission of the material shaft, ensuring the synchronization of the rotation of the two rotating heads, thereby ensuring the stability of the winding process, avoiding deviation or wrinkling during the winding process, and ensuring the winding quality. In addition, a pressure roller is also provided in the winding structure. During the winding process, the pressure roller is always pressed on the winding film to ensure the compactness of the film winding.

[0028] like Figure 2 As shown, in one embodiment, translation gears 2701 are respectively provided at both ends of the synchronization rod 270, and a translation rack 500 is fixed on the side plate 100 corresponding to the translation gear 2701. The translation gear 2701 on the same side meshes with the translation rack 500, and the translation motor 280 is fixed on the translation slider 220 on one side. A pair of synchronous wheels are provided on the rotation axis of the translation motor 280 and the synchronization rod 270, and the synchronous belt connects the synchronous wheels. The synchronization rod 270 and the translation motor 280 rotate synchronously, so that the translation slider 220 translates along the translation rack 500. The translation motor 280 is fixed on the translation slider 220, and the connection between the translation motor 280 and the synchronization rod 270 is realized by the synchronous wheel and the synchronous belt, which drives the rotation of the synchronization rod 270. The rotation of the synchronization rod 270 causes the step roller to roll on the synchronous rack, thereby promoting the translation of the translation slider 220. Changing the rotation direction of the translation motor 280 changes the direction of translation. The translational structural design of the present application is ingenious and simple, and the movement of the translation sliders 220 on both sides is always kept synchronous, which facilitates the precise conversion of the unloading and winding work positions and ensures the stability of the winding quality.

[0029] In one embodiment, there are two retracting guide rails 230 on each translation slider 220, and the parallel retracting guide rails 230 are provided with a screw rod, and a screw rod nut is passed through the screw rod, and the screw rod nut is fixed on the retracting slider 290. The screw rod is connected to the retracting motor 240. A pair of synchronous wheels are provided at one end of the screw rod and the rotating end of the retracting motor 240, and a synchronous belt is connected to the synchronous wheels. The retracting motor 240 rotates synchronously with the screw rod, so that the retracting slider 290 moves left and right on the retracting guide rail 230. The screw rod is driven, with low friction, low noise and low energy consumption.

[0030] In one embodiment, a sprocket is connected to the outer side of the winding head 250 , and the rotary motor 260 is chain-connected to the sprocket to drive the winding head 250 to rotate.

[0031] In one embodiment, first limiting columns are provided at both ends of the translation guide rail 210 on the side plate 100 , and the first limiting columns are used to prevent the translation slider 220 from sliding off the translation guide rail 210 .

[0032] In one embodiment, a second limiting column is disposed at the top of the retractable guide rail 230 , and the second limiting column is used to prevent the retractable slider 290 from sliding off the retractable guide rail 230 .

[0033] In one embodiment, the winding assembly 200 is divided into multiple groups and arranged vertically on a fixed bracket. Generally, the number of winding assemblies 200 can be confirmed according to actual production requirements. Figure 1 As shown, the winding assembly 200 is generally divided into two groups. After winding is completed, when taking the upper layer of film material, the winding assembly 200 of the lower layer drives the coiled material to move forward to avoid it, and the winding assembly 200 of the upper layer drives the coiled material to move backward and slide out, and the forklift grabs the barrel from bottom to top to take the material; when taking the lower layer of film material, the winding assembly 200 of the upper layer does not move, and the winding assembly 200 of the lower layer moves backward and slides out, and the forklift grabs the barrel from bottom to top to take the material. This unloading method can be adapted to various types of forklifts, and there is no need to make a dedicated side-loading forklift. In other embodiments, the winding assembly 200 can be three or more groups, and the material taking principle is similar, all of which are staggered and translated to avoid spatial interference, so that the forklift grabs the barrel from bottom to top to take the material.

[0034] In one embodiment, a drag chain 300 is provided on the translation slider 220 of the winding assembly 200, and the cables of the winding assembly 200 are gathered in the drag chain 300 and connected to the electric box. The drag chain 300 gathers the cables connected to the winding assembly 200 to prevent the cables from becoming scattered due to translation, thereby protecting the safety of the cables during translation. The drag chain 300 can protect the cables from stably following the translation slider 220, thereby preventing the obstruction caused by the cables falling during translation.

[0035] A supporting foot is provided at the bottom end of the fixed bracket, and the height of the supporting foot is adjustable to facilitate the horizontal placement of the device and ensure the normal high-precision winding.

[0036] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

[0037] The above is an exemplary description of the utility model patent in conjunction with the accompanying drawings. It is obvious that the implementation of the utility model patent is not limited to the above-mentioned method. As long as various improvements are made by adopting the method concept and technical solution of the utility model patent, or the concept and technical solution of the utility model patent are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A winding mechanism for taking up and down materials by a forklift, applied to the winding of a film slitting machine, characterized in that: The invention comprises a fixed bracket and a winding assembly, wherein the fixed bracket has two parallel side plates on the left and right sides, and the winding assembly comprises a plurality of translation guide rails fixed on the side plates, and the translation guide rails on the two side plates are symmetrically arranged, and a translation slider is provided on each side plate, and a contraction guide rail and a contraction motor are provided on the translation slider on each side, and a contraction slider is provided on the contraction guide rail, and the contraction motor is connected to the contraction slider to drive the contraction slider to move left and right, and a winding machine head is fixed on each contraction slider, and the contraction slider on one side is provided with a winding machine head. A rotating motor is also provided on the slider, and the rotating motor is connected to the winding head on the retracting slider on this side. The relative movement of the two retracting sliders enables the two winding heads to clamp the film material roll for rewinding, and the two retracting sliders move away from each other to release the film material roll for unloading. The translation sliders on both sides are connected by synchronization rods, and the translation motor is connected to the synchronization rods to enable the translation sliders on both sides to translate synchronously. The translation slider translates backward to facilitate unloading. After unloading is completed, the translation slider translates forward to return to the working position.

2. The winding mechanism for taking up and retrieving materials by a forklift according to claim 1, characterized in that: The two ends of the synchronization rod are respectively provided with translation gears, and the side plates corresponding to the translation gears are fixed with translation racks, the translation gears on the same side are meshed with the translation racks, and the translation motor is fixed on the translation slider on one side.

3. The winding mechanism for taking up and retrieving materials by a forklift according to claim 2, characterized in that: A pair of synchronous wheels are arranged on the rotating shaft of the translation motor and the synchronous rod, and a synchronous belt is connected to the synchronous wheels. The synchronous rod rotates synchronously with the translation motor so that the translation slider translates along the translation rack.

4. The winding mechanism for taking up and retrieving materials by a forklift according to claim 1, characterized in that: On each of the translational sliders, there are two retractable guide rails, and a lead screw is arranged parallel to the retractable guide rails. A lead screw nut is passed through the lead screw, and the lead screw nut is fixed on the retractable slider. The lead screw is connected to the retractable motor.

5. The winding mechanism for taking up and retrieving materials by a forklift according to claim 4, characterized in that: A pair of synchronous wheels are provided at one end of the screw rod and the rotating end of the contraction motor, and a synchronous belt is connected to the synchronous wheels. The contraction motor rotates synchronously with the screw rod to enable the contraction slider to move left and right on the contraction guide rail.

6. The winding mechanism for taking up and retrieving materials by a forklift according to claim 1, characterized in that: The outer side of the winding machine head is connected with a sprocket, and the rotating motor chain is connected with the sprocket to drive the winding machine head to rotate.

7. The winding mechanism for taking up and retrieving materials by a forklift according to claim 1, characterized in that: On the side plate, first limiting columns are provided at both ends of the translation guide rail, and the first limiting columns are used to prevent the translation slider from sliding off the translation guide rail.

8. The winding mechanism for taking up and retrieving materials by a forklift according to claim 1, characterized in that: A second limiting column is provided at the top end of the retractable guide rail, and the second limiting column is used to prevent the retractable sliding block from sliding off the retractable guide rail.

9. The winding mechanism for taking up and retrieving materials by a forklift according to claim 1, characterized in that: The winding components are divided into multiple groups and arranged up and down on the fixed bracket.

10. The winding mechanism for forklift loading and unloading materials according to claim 1, characterized in that: A drag chain is provided on the translation slider of the winding assembly, and the cables of the winding assembly are gathered in the drag chain and connected to an electrical box.