Cleaning equipment for cotton yarn production
By designing a cleaning equipment for cotton yarn production including a pre-washing box, a cleaning box and a drying box, and using the technology of conveying rollers and recycling wastewater, the problems of large water consumption and low cleaning efficiency in the prior art are solved, and the problem of cotton yarn cleaning in the existing technology is realized. High efficiency water-saving cleaning.
Patent Information
- Application Number
- CN202421000219.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
In the existing cotton yarn production, the cleaning device can only be cleaned individually after the finished product of the cotton gauze is cut, which consumes a large amount of water and has low cleaning efficiency.
A cleaning equipment for cotton yarn production including a pre-washing box, a cleaning box and a drying box is designed to realize the conveying high-efficiency cleaning and drying operation through multiple conveying rollers, and reduce the use of water resources by recycling wastewater.
It realizes high-efficiency water-saving cleaning in the cotton yarn production process, reduces the use of water resources and improves the cleaning efficiency.
Smart Images

Figure CN222476967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton yarn production, in particular to a cleaning device for cotton yarn production. Background Art
[0002] Cotton yarn is yarn made from cotton fibers through the spinning process. After the plying process, it is called cotton thread. According to different spinning processes, it can be divided into carded yarn and combed yarn.
[0003] Among cotton yarn products, the most important one is cotton yarn cloth, which is a cotton fabric with sparse warp and weft, belonging to the category of textile raw materials and cloth. Its main characteristics are sparseness and obvious grids. In the process of producing this cotton yarn, cleaning operations are often carried out to ensure the cleanliness and comfort of the product. The cleaning devices in the prior art can only be cleaned individually after being cut into individual finished products. This type of cleaning consumes a lot of water and has relatively low cleaning efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a cotton yarn production cleaning device which can perform high-efficiency water-saving cleaning in the cotton yarn production process in view of the shortcomings of cotton yarn cleaning mentioned in the above background technology.
[0005] In order to solve the above technical problems, the technical solution provided by the utility model is as follows: a cleaning device for cotton yarn production, comprising a supporting base, wherein the top of the supporting base is connected with a pre-washing box, a cleaning box and a drying box in sequence from front to back, the front top and the rear bottom of the pre-washing box are respectively provided with a first feed inlet and a first discharge outlet, the top and the bottom of the pre-washing box are rotatably provided with a first conveying roller and a second conveying roller respectively matching the first feed inlet and the first discharge outlet, the front bottom and the rear top of the cleaning box are respectively provided with a second feed inlet and a second discharge outlet, the top and the bottom of the cleaning box are rotatably provided with a third conveying roller and a fourth conveying roller respectively matching the second feed inlet and the second discharge outlet, the front top and the rear bottom of the drying box are respectively provided with a third feed inlet and a third discharge outlet, and the top and the bottom of the drying box are rotatably provided with a fifth conveying roller and a sixth conveying roller respectively matching the third feed inlet and the third discharge outlet;
[0006] A plurality of pre-wash water distribution pipes are connected on both sides of the pre-wash box, and a plurality of first sprayers are connected on the inner side of the pre-wash water distribution pipes; a plurality of clean water distribution pipes are connected on both sides of the cleaning box, and a plurality of second sprayers are connected on the inner side of the clean water distribution pipes; an electric heating box is connected on the inner side of the drying box, and a plurality of exhaust fans are connected on the inner side of the electric heating box; cleaning agent distribution pipes are symmetrically connected at the bottom between the pre-wash box and the cleaning box, and a plurality of third sprayers are connected on the side of the cleaning agent distribution pipes facing the middle of the first discharge port and the second feed port.
[0007] Furthermore, a wastewater trough connected to the pre-wash box and the cleaning box is provided at the bottom of the support base, a water pump extending to the outside is connected to one side of the bottom of the wastewater trough, the water pump extends to the outside and is connected to a water pump, a plurality of pre-wash water distribution pipes extend to the outside and are connected to a first water distribution plate, and the water pump is connected to a water outlet pipe connected to the first water distribution plate, so as to facilitate the recycling of wastewater.
[0008] Furthermore, a liquid level sensor is connected to the top plate of the wastewater tank, and a wastewater drainage valve pipe extending to the outside is connected to the bottom of the wastewater tank to facilitate the timed discharge of wastewater.
[0009] Furthermore, a plurality of the clean water distribution pipes extend to the outside and are connected to a second water distribution plate, the outer side of the second water distribution plate is connected to a clean water delivery pipe, and the symmetrically arranged cleaning agent distribution pipes extend to the outside and are connected to a third water distribution plate, the outer side of the third water distribution plate is connected to a cleaning agent input pipe, which facilitates the input operation of clean water and cleaning agent.
[0010] Furthermore, partitions are connected on both sides of the pre-washing box, the cleaning box and the drying box. The top of the partition between the cleaning box and the drying box is rotatably connected with a first water pressure roller and a second water pressure roller aligned with the second discharge port and the third feed port. The outer side of the partition is connected with a gear transmission box and a drive motor for driving the first water pressure roller and the second water pressure roller to rotate. The outer side of the partition is connected with a maintenance door to facilitate water pressure operations before drying.
[0011] The advantage of the cotton yarn production cleaning equipment of the utility model compared with the prior art is that the utility model can perform conveying-type high-efficiency cleaning and drying operations in the cotton yarn production process by arranging a pre-washing box, a cleaning box and a drying box in combination with multiple conveying rollers, which can reduce the use of water resources while performing efficient cleaning operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a first structural schematic diagram of a cleaning device for cotton yarn production according to the utility model.
[0013] Figure 2 This is a second structural schematic diagram of a cleaning device for cotton yarn production of the utility model.
[0014] Figure 3 The utility model is a cross-sectional structural schematic diagram of a cleaning device for cotton yarn production.
[0015] As shown in the figure: 1. Support base; 2. Pre-wash box; 3. Washing box; 4. Drying box; 5. First feed port; 6. First discharge port; 7. First conveyor roller; 8. Second conveyor roller; 9. Second feed port; 10. Second discharge port; 11. Third conveyor roller; 12. Fourth conveyor roller; 13. Third feed port; 14. Third discharge port; 15. Fifth conveyor roller; 16. Sixth conveyor roller; 17. Pre-wash water distribution pipe; 18. First sprayer; 19. Wastewater tank; 20. Pump; 21. Pump pipe; 2 2. Water outlet pipe; 23. First water distribution plate; 24. Clean water distribution pipe; 25. Second sprinkler; 26. Second water distribution plate; 27. Clean water delivery pipe; 28. Partition; 29. First water pressure roller; 30. Second water pressure roller; 31. Drive motor; 32. Gear transmission box; 33. Maintenance door; 34. Electric heating box; 35. Exhaust fan; 36. Liquid level sensor; 37. Waste water drainage valve pipe; 38. Cleaning agent distribution pipe; 39. Third sprinkler; 40. Third water distribution plate; 41. Cleaning agent input pipe. DETAILED DESCRIPTION
[0016] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0017] Combined with Figure 1-3 , a cleaning device for cotton yarn production, comprising a supporting base 1, wherein the top of the supporting base 1 is connected with a pre-washing box 2, a cleaning box 3 and a drying box 4 in sequence from front to back, the front top and rear bottom of the pre-washing box 2 are respectively provided with a first feed port 5 and a first discharge port 6, the top and bottom of the pre-washing box 2 are rotatably provided with a first conveying roller 7 and a second conveying roller 8 respectively matching the first feed port 5 and the first discharge port 6, the front bottom and rear top of the cleaning box 3 are respectively provided with a second feed port 9 and a second discharge port 10, the top and bottom of the cleaning box 3 are rotatably provided with a third conveying roller 11 and a fourth conveying roller 12 respectively matching the second feed port 9 and the second discharge port 10, the front top and rear bottom of the drying box 4 are respectively provided with a third feed port 13 and a third discharge port 14, the top and bottom of the drying box 4 are rotatably provided with a fifth conveying roller 15 and a sixth conveying roller 16 respectively matching the third feed port 13 and the third discharge port 14;
[0018] During specific implementation: the produced cotton yarn fabric enters through the first feed port 5, and then is vertically transmitted in the pre-washing box 2 through the first conveyor roller 7 and the second conveyor roller 8, and then is pulled out through the first discharge port 6, and is pulled into the cleaning box 3 through the second feed port 9, and at the same time is transversely guided and transmitted through the second conveyor roller 8, the third conveyor roller 11 and the fourth conveyor roller 12 and vertically transmitted in the cleaning box 3, and is pulled out through the second discharge port 10, and is pulled into the drying box 4 through the third feed port 13, and at the same time is transversely guided and transmitted through the fourth conveyor roller 12, the fifth conveyor roller 15 and the sixth conveyor roller 16 and vertically transmitted in the drying box 4, and finally is pulled out through the third discharge port 14.
[0019] Combined with Figure 3 , the pre-wash box 2 is connected with a plurality of pre-wash water distribution pipes 17 on both sides, that is, when the cloth is transported, it is transported through the middle of the pre-wash water distribution pipes 17 on both sides, and the pre-wash water distribution pipe 17 is connected with a plurality of first sprayers 18 on the inner side thereof, and the cleaning box 3 is connected with a plurality of clear water distribution pipes 24 on both sides thereof, that is, when the cloth is transported, it is transported through the middle of the clear water distribution pipes 24 on both sides, and the clear water distribution pipes 24 are connected with a plurality of second sprayers 25 on the inner side thereof, and the drying box 4 is connected with an electric heating box 34 on the inner side thereof, and the electric heating box 34 is connected with a plurality of exhaust fans 35 on the inner side thereof, and a cleaning agent distribution pipe 38 is symmetrically connected at the bottom between the pre-wash box 2 and the cleaning box 3, and a plurality of third sprayers 39 are connected to the cleaning agent distribution pipe 38 on the side facing the middle of the first discharge port 6 and the second feed port 9, and when the cloth is transported between the pre-wash box 2 and the cleaning box 3, it is transported between the cleaning agent distribution pipes 38 arranged above and below.
[0020] During specific implementation: circulating waste water is input through multiple pre-wash water distribution pipes 17, and then the vertical cotton yarn fabric in the pre-wash box 2 is pre-rinsed through multiple first sprayers 18. When the cotton yarn fabric passes between the pre-wash box 2 and the cleaning box 3, the cleaning agent is sprayed through the cleaning agent distribution pipe 38 in cooperation with multiple third sprayers 39, and then enters the cleaning box 3. Because the cleaning box 3 is transported from bottom to top, the clean water flushing operation is carried out through multiple clean water distribution pipes 24 and multiple second sprayers 25. Therefore, the flushed waste water flows downward, the upper part is cleaned, and then enters the electric heating box 34 and multiple exhaust fans 35 in the drying box 4 for hot air drying.
[0021] Combined with Figure 3The bottom of the support base 1 is provided with a wastewater tank 19 connected with the pre-wash tank 2 and the cleaning tank 3, the top plate of the wastewater tank 19 is connected with a liquid level sensor 36, the bottom of the wastewater tank 19 is connected with a wastewater drainage valve pipe 37 extending to the outside, one side of the bottom of the wastewater tank 19 is connected with a pumping pipe 21 extending to the outside, the pumping pipe 21 extends to the outside and is connected with a pumping pump 20, a plurality of pre-wash water distribution pipes 17 extend to the outside and are connected with a first water distribution plate 23, the water pump 20 is connected with a water outlet pipe 22 connected with the first water distribution plate 23, a plurality of clean water distribution pipes 24 extend to the outside and are connected with a second water distribution plate 26, the outer side of the second water distribution plate 26 is connected with a clean water delivery pipe 27, the symmetrically arranged cleaning agent distribution pipes 38 extend to the outside and are connected with a third water distribution plate 40, and the outer side of the third water distribution plate 40 is connected with a cleaning agent input pipe 41.
[0022] During specific implementation, the pre-wash liquid, cleaning agent liquid in the pre-wash box 2 and the cleaning liquid in the cleaning box 3 all flow into the waste water tank 19, and then are extracted and recycled by the pump 20 for pre-washing, thereby achieving water-saving and energy-saving effects.
[0023] Combined with Figure 1-3 The pre-wash box 2, the cleaning box 3 and the drying box 4 are connected on both sides with partitions 28. The top of the partition 28 between the cleaning box 3 and the drying box 4 is rotatably connected with a first water press roller 29 and a second water press roller 30 aligned with the second discharge port 10 and the third feed port 13. The outer side of the partition 28 is connected with a gear transmission box 32 and a drive motor 31 for driving the first water press roller 29 and the second water press roller 30 to rotate, that is, the power end of the drive motor 31 is directly connected to the first water press roller 29, and then the first water press roller 29 and the second water press roller 30 extend into the gear transmission box 32 and are connected with a gear transmission group, so that the first water press roller 29 and the second water press roller 30 can be driven to transport and rotate. This is a common drive transmission structure, so it will not be elaborated. The outer side of the partition 28 is connected with a maintenance door 33.
[0024] During specific implementation: because the cloth is washed with clean water in the washing box 3, a large amount of water will remain on the cloth. When the cloth is pre-washed 3 and transmitted to the drying box 4, the residual water stains will be pressed by the first water pressing roller 29 and the second water pressing roller 30, and then enter the drying box 4 in a wet state for rear-end hot air drying operation.
[0025] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A cleaning device for cotton yarn production, comprising a support base (1), characterized in that: The top of the support base (1) is connected with a pre-washing box (2), a cleaning box (3) and a drying box (4) in sequence from front to back, the front top and rear bottom of the pre-washing box (2) are respectively provided with a first feed port (5) and a first discharge port (6), the top and bottom of the pre-washing box (2) are rotatably provided with a first conveying roller (7) and a second conveying roller (8) respectively matching the first feed port (5) and the first discharge port (6), the front bottom and rear top of the cleaning box (3) are respectively provided with a second feed port (9) and a first discharge port (6), and the first conveying roller (7) and a second conveying roller (8) respectively matching the first feed port (5) and the first discharge port (6). The washing box (3) has two discharge ports (10), the top and bottom of the washing box (3) are rotatably provided with a third conveying roller (11) and a fourth conveying roller (12) respectively cooperating with the second feed port (9) and the second discharge port (10), the top of the front side and the bottom of the rear side of the drying box (4) are respectively provided with a third feed port (13) and a third discharge port (14), the top and bottom of the drying box (4) are rotatably provided with a fifth conveying roller (15) and a sixth conveying roller (16) respectively cooperating with the third feed port (13) and the third discharge port (14); The pre-wash box (2) is provided with a plurality of pre-wash water distribution pipes (17) on both sides, and the pre-wash water distribution pipes (17) are provided with a plurality of first sprayers (18) on the inner side thereof; the cleaning box (3) is provided with a plurality of clear water distribution pipes (24) on both sides, and the clear water distribution pipes (24) are provided with a plurality of second sprayers (25) on the inner side thereof; the drying box (4) is provided with an electric heating box (34) on the inner side thereof, and the electric heating box (34) is provided with a plurality of exhaust fans (35) on the inner side thereof; a cleaning agent distribution pipe (38) is symmetrically connected at the bottom between the pre-wash box (2) and the cleaning box (3); and a cleaning agent distribution pipe (38) is provided with a plurality of third sprayers (39) on the side thereof facing the middle between the first discharge port (6) and the second feed port (9).
2. A cotton yarn production cleaning device according to claim 1, characterized in that: The support base (1) has a wastewater tank (19) at the bottom thereof which is connected to the pre-wash tank (2) and the washing tank (3); one side of the bottom of the wastewater tank (19) is connected to a water pump (21) extending to the outside; the water pump (21) is extended to the outside and is connected to a water pump (20); a plurality of pre-wash water distribution pipes (17) are extended to the outside and are connected to a first water distribution plate (23); the water pump (20) is connected to a water outlet pipe (22) which is connected to the first water distribution plate (23).
3. A cotton yarn production cleaning device according to claim 2, characterized in that: The top plate of the wastewater tank (19) is connected to a liquid level sensor (36), and the bottom of the wastewater tank (19) is connected to a wastewater drainage valve pipe (37) extending to the outside.
4. A cotton yarn production cleaning device according to claim 1, characterized in that: The plurality of clean water distribution pipes (24) extend to the outside and are connected to a second water distribution plate (26), the outer side of the second water distribution plate (26) is connected to a clean water delivery pipe (27), and the symmetrically arranged cleaning agent distribution pipes (38) extend to the outside and are connected to a third water distribution plate (40), the outer side of the third water distribution plate (40) is connected to a cleaning agent input pipe (41).
5. A cotton yarn production cleaning device according to claim 1, characterized in that: The pre-washing box (2), the cleaning box (3) and the drying box (4) are connected on both sides with partitions (28); the top of the partition (28) between the cleaning box (3) and the drying box (4) is rotatably connected with a first water pressure roller (29) and a second water pressure roller (30) aligned with the second discharge port (10) and the third feed port (13); the outer side of the partition (28) is connected with a gear transmission box (32) and a drive motor (31) for driving the first water pressure roller (29) and the second water pressure roller (30) to rotate; and the outer side of the partition (28) is connected with a maintenance door (33).