Waste heat retreatment device of air compressor
By setting a cavity in the water storage tank of the air compressor and using the pressure relief valve and connecting pipe to discharge excessive hot air to the treatment box to condense, the hot air in the waste heat recovery device of the air compressor is solved by wasting high temperature and high pressure. The problem has improved the reprocessing efficiency and utilization rate of waste heat.
Patent Information
- Application Number
- CN202420976187.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-08
AI Technical Summary
When the waste heat recovery device of the existing air compressor passes through the air conduit, it is easy to cause too much pressure due to high temperature and high pressure, resulting in waste air being wasted and the efficiency of waste heat recovery and utilization is reduced.
A waste heat reprocessing device of air compressor is designed. By setting a cavity in the water storage tank, and using a pressure relief valve and connecting pipe to relieve excessive hot air from pressure to the treatment box, condensation into water droplets, and then dripping it into water droplets. The pump body re-enters the cooling chamber, and re-cools the cooling pipe, thereby improving the re-treatment effect of waste heat.
It effectively solves the problem of waste of hot air due to high temperature and high pressure, improves the reprocessing efficiency and utilization of waste heat of the air compressor, and achieves more efficient waste heat insulation and reuse.
Smart Images

Figure CN222478893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste heat treatment of air compressors, in particular to a waste heat reprocessing device for air compressors. Background Art
[0002] An air compressor is a mechanical device, also commonly known as an air compressor, which is used to compress air into high-pressure air. They are often used in industrial production to provide compressed air for various purposes. The working principle of an air compressor is to inhale and compress air through a mechanical or electric device, and then store it in a compressed air tank or air storage tank for ready use.
[0003] The utility model patent with the authorization announcement number CN218002273U discloses a waste heat recovery and utilization device for an air compressor, which involves a bottom plate, an air compressor body is arranged on the upper left side of the bottom plate, a processing box is arranged on the right side of the air compressor body on the upper part of the bottom plate, a spiral pipe is arranged in the processing box, both ends of the spiral pipe pass through the processing box and are connected with the left side of the air compressor body, a pumping mechanism is arranged on the right side of the processing box, a water storage tank is arranged on the right side of the processing box on the upper part of the bottom plate, a cavity is opened inside the water storage tank, an exhaust pipe is arranged on the upper right end of the water storage tank, and a pressure relief valve is arranged on the exhaust pipe, the pumping mechanism includes a water outlet pipe, a water pump, and a water inlet pipe, the water outlet pipe is installed at the lower right end of the processing box, and the water pump is installed on the water outlet pipe. When the utility model is in use, the waste heat of the air compressor body can be effectively recovered and reused, and the waste heat recovery rate is high, and the practicality is high.
[0004] Regarding the above scheme: the reference document introduces hot air into the interior of the cavity through an air duct, so that the water tank can smoothly keep the water source needed for subsequent use warm. However, when the hot air enters the interior of the cavity through the air duct, the interior of the cavity will produce excessive pressure due to high temperature and high pressure. Although the pressure relief valve can smoothly discharge the air pressure, the discharged hot air will still be wasted, thereby reducing the efficiency of recovering and reprocessing the waste heat. Utility Model Content
[0005] The purpose of the utility model is to provide an air compressor waste heat reprocessing device, which has the advantages of good waste heat treatment effect and high treatment efficiency, and solves the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An air compressor waste heat reprocessing device comprises an air compressor, a cooling box is provided on one side of the air compressor, a water storage tank is provided on one side of the cooling box, a cooling pipe is connected to the inner side of the cooling box, both ends of the cooling pipe are connected to the air compressor, a cavity is opened inside the water storage tank, a first connecting pipe is connected between the cooling box and the water storage tank, and the two ends of the first connecting pipe are respectively connected to the cooling box and the cavity, a second connecting pipe is connected to one side of the water storage tank, a pressure relief valve is connected to the outer side of the second connecting pipe, and a processing mechanism is provided on one side of the water storage tank, and the processing mechanism is used to process waste heat.
[0008] In order to achieve the treatment of waste heat, preferably, the treatment mechanism includes a treatment box arranged on one side of the water storage tank, the treatment box is connected to the outside of the second connecting pipe, and the second connecting pipe is communicated with the inside of the treatment box, the inside of the treatment box is connected to a cooling box, the inside of the cooling box is connected to a first flow pipe, and both ends of the first flow pipe are connected to the inside of the cooling box, the upper side of the cooling box is connected to a first pump body, the first pump body is arranged on the outside of the first flow pipe, one side of the treatment box is connected to a second flow pipe, and one end of the second flow pipe is connected to the cooling box, one side of the treatment box is connected to a second pump body, and the second pump body is arranged on the outside of the treatment box.
[0009] In order to allow the water source to flow into the interior of the water tank more smoothly, preferably, a first fixed pipe is connected to one side of the cooling box, a second fixed pipe is connected to one side of the water tank, a connecting hollow block is connected between the first fixed pipe and the second fixed pipe, a filter screen is connected to the inner side of the connecting hollow block, and a third pump body is connected to the outer side of the first fixed pipe.
[0010] In order to cool the cold water inside the cooling box, preferably, a cooling fin and a fan are connected to the upper side of the cooling box, and a plurality of cooling fins are provided, and the plurality of cooling fins are all provided on the outside of the first flow pipe, and the fan is provided on one side of the cooling fins.
[0011] In order to add water source to the cooling box, preferably, a water inlet pipe is connected to the upper side of the cooling box, a first valve body is connected to the outer side of the water inlet pipe, and the first valve body is connected to the outer side of the water inlet pipe.
[0012] In order to discharge the water source inside the water tank, preferably, a second valve body and a water outlet pipe are connected to one side of the water tank, and the second valve body is arranged on the outside of the water outlet pipe.
[0013] In order to increase the stability of the cooling pipe, preferably, the interior of the cooling box is connected with a reinforcement plate, the reinforcement plate is arranged on the outside of the cooling pipe, and the interior of the processing box is connected with a guide plate, the guide plate is arranged in a triangular shape.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model has the advantages of good waste heat treatment effect and high treatment efficiency. In actual use, the hot air is stored in the cavity, so that the hot air can keep the water source warm. When the pressure inside the cavity is too high, the hot air released by the pressure relief valve will enter the interior of the treatment box through the second connecting pipe, and through the contact between the hot air and the bottom of the cooling box, it condenses into water droplets and drips into the interior of the treatment box, and then re-enters the interior of the cooling box through the second circulation pipe and the second pump body, so as to realize the cooling of the cooling pipe again, thereby improving the re-treatment effect of the waste heat. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is a side view structural schematic diagram of the utility model;
[0018] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the heat dissipation fins in the embodiment of the utility model;
[0020] Figure 5 It is a schematic diagram of the structure of the filter screen in the embodiment of the utility model.
[0021] In the figure: 1. air compressor; 2. cooling box; 21. cooling pipe; 22. first connecting pipe; 3. water storage tank; 31. cavity; 32. pressure relief valve; 33. second connecting pipe; 4. processing mechanism; 41. processing box; 42. cooling box; 43. first circulation pipe; 44. first pump body; 45. second circulation pipe; 46. second pump body; 51. first fixed pipe; 52. second fixed pipe; 53. connecting hollow block; 54. filter screen; 55. third pump body; 6. reinforcement plate; 71. cooling fins; 72. fan; 91. water inlet pipe; 92. first valve body; 101. second valve body; 102. water outlet pipe; 11. guide plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 , the utility model provides a technical solution:
[0024] The air compressor waste heat reprocessing device comprises an air compressor 1, a cooling box 2 is arranged on one side of the air compressor 1, a water tank 3 is arranged on one side of the cooling box 2, a cooling pipe 21 is connected to the inner side of the cooling box 2, both ends of the cooling pipe 21 are connected to the air compressor 1, a cavity 31 is opened inside the water tank 3, a first connecting pipe 22 is connected between the cooling box 2 and the water tank 3, and both ends of the first connecting pipe 22 are respectively connected to the cooling box 2 and the cavity 31, a second connecting pipe 33 is connected to one side of the water tank 3, a pressure relief valve 32 is connected to the outer side of the second connecting pipe 33, a processing mechanism 4 is arranged on one side of the water tank 3, and the processing mechanism 4 is used to process waste heat, the cooling box 2 can be connected to the cooling pipe 21, and at the same time, a pressure relief valve 32 is arranged inside the cooling pipe 21 for cooling the air compressor 1 Cooling oil, and a water source for cooling can be added to the interior of the cooling box 2 for cooling, so that when the cooling oil flows inside the cooling pipe 21, it will be cooled by the water source inside the cooling box 2, thereby playing a role in cooling the air compressor 1. At the same time, the water source used for cooling inside the cooling box 2, after being heated, the hot air will flow into the interior of the cavity 31 through the first connecting pipe 22, thereby realizing the heating of the water storage tank 3 located inside the cavity 31, so that the water storage tank 3 can smoothly play a role in heat preservation for the subsequent water source, and at the same time, the second connecting pipe 33 and the pressure relief valve 32 can cooperate with each other to realize the pressure relief effect inside the cavity 31, and the hot air after the pressure relief by the second connecting pipe 33 will smoothly enter the interior of the processing box 41, thereby realizing the reprocessing of the pressure-relieved hot air.
[0025] See also Figure 1-3The treatment mechanism 4 includes a treatment box 41 arranged on one side of the water storage tank 3, the treatment box 41 is connected to the outside of the second connecting pipe 33, and the second connecting pipe 33 is communicated with the inside of the treatment box 41, the inside of the treatment box 41 is connected to the cooling box 42, the inside of the cooling box 42 is connected to the first flow pipe 43, and both ends of the first flow pipe 43 are connected to the inside of the cooling box 42, the upper side of the cooling box 42 is connected to the first pump body 44, the first pump body 44 is arranged on the outside of the first flow pipe 43, one side of the treatment box 41 is connected to the second flow pipe 45, and one end of the second flow pipe 45 is connected to the cooling box 2, one side of the treatment box 41 is connected to the second pump body 46, the second pump body 46 is arranged on the outside of the treatment box 41, the treatment box 41 can connect the first flow pipe 43 and the first pump body 44 through the cooling box 42, and the inside of the cooling box 42 It is used to store cold water for cooling hot air. After the hot air enters the interior of the treatment box 41, the hot air will float upward and connect with the cooling box 42. At this time, since a certain amount of cold water is stored in the cooling box 42, the hot air can be smoothly condensed and drip into the interior of the treatment box 41. The first pump body 44 can use the first flow pipe 43 to extract the water source inside the cooling box 42 through its own operation, so that the water source inside the cooling box 42 can be heated more evenly when cooling the hot air, and it is not easy to condense smoothly due to the hot water source at the bottom. At the same time, the condensed water stored in the treatment box 41 can be extracted by the second flow pipe 45 through the operation of the second pump body 46, and re-enter the interior of the cooling box 2, and is used to cool the cooling pipe 21 again, thereby improving the reprocessing effect of the residual heat.
[0026] See also Figure 3 and Figure 5 A first fixed pipe 51 is connected to one side of the cooling box 2, a second fixed pipe 52 is connected to one side of the water storage tank 3, a connecting hollow block 53 is connected between the first fixed pipe 51 and the second fixed pipe 52, a filter screen 54 is connected to the inner side of the connecting hollow block 53, a third pump body 55 is connected to the outer side of the first fixed pipe 51, the connecting hollow block 53 can be used to connect the first fixed pipe 51 and the second fixed pipe 52, and the first fixed pipe 51 is connected to the connecting hollow block 53 and the inner side of the cooling box 2, and the second fixed pipe 52 is connected to the connecting hollow block 53. The block 53 is connected to the interior of the water tank 3, and the connecting hollow block 53 can play a certain connecting role on the filter screen 54, so that when the third pump body 55 extracts the water source inside the cooling box 2 through its own operation and allows the water source to flow into the water tank 3, the scale accumulated inside the cooling box 2 is not easy to enter the interior of the water tank 3, thereby achieving the filtration of some impurities in the water. At the same time, the filter screen 54 is slidably connected to the connecting hollow block 53, so that the replacement of the filter screen 54 can be more convenient and simple.
[0027] It should be noted that: both ends of the cooling pipe 21 are screwed to the air compressor 1, the outer side of the cooling pipe 21 is screwed to the cooling box 2, the outer side of the first connecting pipe 22 is screwed to the cooling box 2 and the water tank 3, the water tank 3 is screwed to the second connecting pipe 33 through the cavity 31, one side of the pressure relief valve 32 is screwed to the water tank 3, the inner side of the pressure relief valve 32 is screwed to the second connecting pipe 33, the inner side of the processing mechanism 4 is bolted to the second connecting pipe 33, the outer side of the cooling box 42 is bolted to the processing box 41, the outer side of the first circulation pipe 43 is screwed to the cooling box 42, the lower side of the first pump body 44 is screwed to the cooling box 42, and the inner side of the first pump body 44 is screwed to the The first circulation pipe 43 is screwed together, both ends of the second circulation pipe 45 are screwed to the inside of the treatment box 41 and the cooling box 2 respectively, one side of the second pump body 46 is screwed to the treatment box 41, and the inner side of the second pump body 46 is also screwed to the second circulation pipe 45, the outer side of the first fixed pipe 51 is screwed to the cooling box 2, the outer side of the second fixed pipe 52 is screwed to the water storage tank 3, one end of the first fixed pipe 51 and the second fixed pipe 52 are bolted to the connecting hollow block 53, the outer side of the filter screen 54 is slidably connected to the connecting hollow block 53, one side of the third pump body 55 is screwed to the cooling box 2, and the inner side of the third pump body 55 is screwed to the first fixed pipe 51.
[0028] See also Figure 4 : The upper side of the cooling box 42 is connected with a heat dissipation fin 71 and a fan 72, and there are multiple heat dissipation fins 71, and the multiple heat dissipation fins 71 are all arranged on the outside of the first circulation tube 43, and the fan 72 is arranged on one side of the heat dissipation fin 71. The cooling box 42 can connect the multiple heat dissipation fins 71, and after the multiple heat dissipation fins 71 are connected to the outside of the first circulation tube 43, they can smoothly absorb the heat of the first circulation tube 43 to achieve the heat dissipation effect of the cold water. At the same time, the operation of the fan 72 can further improve the cooling effect on the water source inside the cooling box 42, so that the temperature of the water source inside the cooling box 42 is not easy to be too high.
[0029] See also Figure 1-3 : A water inlet pipe 91 is connected to the upper side of the cooling box 2, and a first valve body 92 is connected to the outer side of the water inlet pipe 91. The first valve body 92 is connected to the outer side of the water inlet pipe 91. The water inlet pipe 91 can be used to add water for cooling the cooling pipe 21 to the inside of the cooling box 2, and the first valve body 92 can control the opening and closing of the water inlet pipe 91, so that when the water source inside the cooling box 2 is converted into hot air, the hot air is not easy to flow out through the water inlet pipe 91.
[0030] See also Figure 1: A second valve body 101 and a water outlet pipe 102 are connected to one side of the water tank 3. The second valve body 101 is arranged on the outside of the water outlet pipe 102. The arrangement of the water outlet pipe 102 enables the water source inside the water tank 3 to be taken out when needed, and the second valve body 101 can smoothly control the circulation and closing of the water outlet pipe 102.
[0031] See also Figure 3 : The interior of the cooling box 2 is connected with a reinforcing plate 6, and the reinforcing plate 6 is arranged on the outside of the cooling pipe 21. The interior of the processing box 41 is connected with a guide plate 11, and the guide plate 11 is arranged in a triangular shape. The reinforcing plate 6 can reinforce the use of the cooling pipe 21, and the setting of the guide plate 11 allows the water source condensed inside the processing box 41 to be closer to the second flow pipe 45, and is not easy to remain at the internal corner of the processing box 41.
[0032] It should be noted that: the inner side of the heat dissipation fin 71 is welded to the first circulation pipe 43, the lower side of the heat dissipation fin 71 is screwed to the cooling box 42, the lower side of the fan 72 is also screwed to the cooling box 42, the outer side of the water inlet pipe 91 and the lower side of the first valve body 92 are both screwed to the cooling box 42, the inner side of the first valve body 92 is screwed to the water inlet pipe 91, one side of the second valve body 101 and the outer side of the water outlet pipe 102 are both screwed to the water storage tank 3, the outer side of the water outlet pipe 102 is screwed to the second valve body 101, the outer side of the reinforcement plate 6 is screwed to the cooling box 2, the inner side of the reinforcement plate 6 is screwed to the cooling pipe 21, and the outer side of the guide plate 11 is screwed to the processing box 41.
[0033] Working principle: When the utility model is used, the cooling oil in the cooling pipe 21 used to cool the air compressor 1 will flow inside the cooling pipe 21, and at this time, the water source stored in the cooling box 2 will cool the cooling pipe 21. When the water source reaches a certain temperature, the hot air will smoothly flow into the cavity 31 through the first connecting pipe 22. When the pressure inside the cavity 31 increases due to the hot air, the staff can release the pressure inside the cavity 31 through the pressure relief valve 32, and the depressurized hot air will smoothly enter the interior of the processing box 41 and connect with the cooling box 41. The lower side of 42 is in contact with each other. At this time, since cold water is stored in the cooling box 42, the hot air will condense into water droplets and drip into the inside of the treatment box 41. Then the second pump body 46 can extract the condensed water in the treatment box 41 through the second flow pipe 45, and make the water source re-enter the inside of the treatment box 41, so that the condensed water can smoothly cool the cooling pipe 21 again. When the water source in the cooling box 2 is not needed, it can smoothly flow into the inside of the water storage tank 3 through the first fixed pipe 51 and the second fixed pipe 52, and flow out through the second valve body 101 and the outlet pipe 102.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An air compressor waste heat reprocessing device, comprising an air compressor (1), characterized in that: A cooling box (2) is provided on one side of the air compressor (1), and a water tank (3) is provided on one side of the cooling box (2). A cooling pipe (21) is connected to the inner side of the cooling box (2), and both ends of the cooling pipe (21) are connected to the air compressor (1). A cavity (31) is provided inside the water tank (3). A first connecting pipe (22) is connected between the cooling box (2) and the water tank (3), and both ends of the first connecting pipe (22) are respectively connected to the cooling box (2) and the cavity (31). A second connecting pipe (33) is connected to one side of the water tank (3), and a pressure relief valve (32) is connected to the outer side of the second connecting pipe (33). A processing mechanism (4) is provided on one side of the water tank (3), and the processing mechanism (4) is used to process waste heat.
2. The air compressor waste heat reprocessing device according to claim 1, characterized in that: The treatment mechanism (4) comprises a treatment box (41) arranged on one side of the water storage tank (3), the treatment box (41) is connected to the outer side of the second connecting pipe (33), and the second connecting pipe (33) is communicated with the interior of the treatment box (41), the inner side of the treatment box (41) is connected to a cooling box (42), the inner side of the cooling box (42) is connected to a first flow pipe (43), and both ends of the first flow pipe (43) are connected to the interior of the cooling box (42), the upper side of the cooling box (42) is connected to a first pump body (44), and the first pump body (44) is arranged on the outer side of the first flow pipe (43), one side of the treatment box (41) is connected to a second flow pipe (45), and one end of the second flow pipe (45) is connected to the cooling box (2), and one side of the treatment box (41) is connected to a second pump body (46), and the second pump body (46) is arranged on the outer side of the treatment box (41).
3. The air compressor waste heat reprocessing device according to claim 1, characterized in that: One side of the cooling box (2) is connected to a first fixed pipe (51), one side of the water storage tank (3) is connected to a second fixed pipe (52), a connecting hollow block (53) is connected between the first fixed pipe (51) and the second fixed pipe (52), the inner side of the connecting hollow block (53) is connected to a filter screen (54), and the outer side of the first fixed pipe (51) is connected to a third pump body (55).
4. The air compressor waste heat reprocessing device according to claim 2, characterized in that: The upper side of the cooling box (42) is connected to a heat dissipation fin (71) and a fan (72), and a plurality of the heat dissipation fins (71) are provided. The plurality of heat dissipation fins (71) are all provided on the outside of the first circulation tube (43), and the fan (72) is provided on one side of the heat dissipation fin (71).
5. The air compressor waste heat reprocessing device according to claim 1, characterized in that: The upper side of the cooling box (2) is connected to a water inlet pipe (91), the outer side of the water inlet pipe (91) is connected to a first valve body (92), and the first valve body (92) is connected to the outer side of the water inlet pipe (91).
6. The air compressor waste heat reprocessing device according to claim 1, characterized in that: A second valve body (101) and a water outlet pipe (102) are connected to one side of the water storage tank (3); the second valve body (101) is arranged outside the water outlet pipe (102).
7. The air compressor waste heat reprocessing device according to claim 2, characterized in that: The interior of the cooling box (2) is connected to a reinforcing plate (6), and the reinforcing plate (6) is arranged on the outside of the cooling pipe (21). The interior of the processing box (41) is connected to a guide plate (11), and the guide plate (11) is arranged in a triangular shape.
Citation Information
Patent Citations
Waste heat recycling device of air compressor
CN218002273U