Magnetic ring resonance block

By designing magnetic ring resonant blocks with adjustable length and mass, the problem of long development cycles of resonant blocks in the prior art and the inability to achieve general design is solved, and efficient adaptation of sleeves and automobile half-axis is achieved and debugging process is simplified.

CN222479309UActive Publication Date: 2025-02-14ANHUI NINGGUO LIDEER AUTO PARTS
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Patent Information

Application Number
CN202420574711.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-02-14
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing resonant blocks need to be replaced frequently during debugging and matching, resulting in a long development cycle and the inability to realize the general design of resonant blocks.

Method used

A magnetic ring resonant block is designed, a sleeve with vulcanized rubber structure, with a magnetic ring and a counterweight ring inside, and the sleeve length and mass adjustment is achieved through the connection section, adjustment screw and guide rod, etc., to adapt to different axes. half-axle of the car.

Benefits of technology

The general design of resonant blocks is realized, which reduces manufacturing costs, ensures the adaptability between the sleeve and the half-axle of the car, and simplifies the development, debugging and matching process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a magnet ring resonance block which comprises a sleeve with a vulcanized rubber structure, a magnet ring and a counterweight ring are respectively arranged in the sleeve, a through hole is arranged in the sleeve, a magnetic end and a counterweight end which are used for embedding the magnet ring and the counterweight ring are arranged in the sleeve, a connecting section is arranged between the magnetic end and the counterweight end, and the magnet ring and the counterweight ring are connected through the connecting section. The connecting section is used for adjusting the distance between the magnetic end and the counterweight end; the balance weight ring is of a hollow ring structure, a plurality of sets of glue injection holes are formed in one side of the balance weight ring, adaptive installation on different shaft sections of the surface of the automobile half shaft can be achieved through a sliding insertion connection structure between the insertion ring and the connecting ring, a sleeve of the resonance block does not need to be manufactured again, and the balance weight ring is of the hollow ring structure. According to the utility model, the balance weight ring is arranged, the plurality of groups of cavities are formed in one side of the balance weight ring, and the glue injection holes are formed in one sides of the cavities, so that in the production experiment process, the mass of the balance weight ring can be adjusted, automobile half shafts with different masses can be adapted, and the universal design of the resonance block is realized in the development debugging and matching process.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile and parts manufacturing, in particular to a magnetic ring resonance block. Background Art

[0002] With the advancement of technology, more and more PHEV (plug-in hybrid electric vehicles) models are now on the market. People have higher and higher requirements for vehicles, requiring better NVH (noise, vibration and harshness) performance. More and more vehicles are adding resonant blocks on their half-axles to optimize NVH performance. At the same time, with the popularity of PHEV models, more and more hybrid transmissions are being introduced to the market, bringing stronger performance and more fuel-efficient effects. When the hybrid transmission works in pure electric mode, the PCM (power control module) will generate high-frequency IGBT (insulated gate bipolar transistor) switching harmonics. The high-frequency harmonic components generated by the IGBT switch generate shaft voltages on the stator and rotor, and the shaft voltage generates shaft currents, forming common-mode electromagnetic emissions that are radiated through the half-axles (antenna effect).

[0003] A resonant block assembly and a vehicle chassis structure are provided with the publication number "CN218625247U". A resonant block assembly includes: a flexible sleeve and a mass component and an electromagnetic conversion component integrated inside the flexible sleeve; the flexible sleeve has an axial hole, the mass component and the electromagnetic conversion component are both annular structures, the axial hole, the mass component and the electromagnetic conversion component are all concentrically arranged; the mass component and the electromagnetic conversion component are arranged at intervals along the axial direction of the axial hole. The above-mentioned resonant block assembly integrates the mass component and the electromagnetic conversion component together in the flexible sleeve, and the flexible sleeve is used to be installed on the drive shaft of the chassis of the whole vehicle. The electromagnetic conversion component can convert the radiated electromagnetic energy into heat energy or other forms of energy through the electromagnetic effect to reduce the electromagnetic radiation of the whole vehicle. The resonant block assembly provided in this embodiment can both optimize the NVH performance and reduce electromagnetic radiation, thereby optimizing the performance of the vehicle.

[0004] However, the above device still has the following problems during implementation:

[0005] Since the resonant block is mounted on the half-axis, and during the debugging and matching test of the half-axis resonant block, it is necessary to produce resonant blocks with different positions, different weights and multiple states. During the development, debugging and matching process, they need to be constantly replaced, the development cycle is long, and a universal design of the resonant block cannot be achieved. Utility Model Content

[0006] The purpose of the utility model is to provide a magnetic ring resonant block to solve the problems raised in the above-mentioned background technology. There is no need to remake the sleeve of the resonant block, which reduces the manufacturing cost and ensures the compatibility between the sleeve and the automobile half-axle, thereby realizing the universal design of the resonant block during the development, debugging and matching process.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A magnetic ring resonance block, comprising a sleeve of a vulcanized rubber structure, wherein a magnetic ring and a counterweight ring are respectively arranged in the sleeve, and a through hole is provided in the sleeve, wherein a magnetic end and a counterweight end for embedding the magnetic ring and the counterweight ring are provided in the sleeve, and a connecting section is provided between the magnetic end and the counterweight end, and the connecting section is used to adjust the distance between the magnetic end and the counterweight end;

[0009] The counterweight ring is configured as a hollow ring structure, and one side of the counterweight ring is provided with a plurality of groups of glue injection holes.

[0010] Preferably, the counterweight end has an adjustment component in a circular equidistant array on the side close to the magnetic end, and the adjustment component includes a group of adjustment screws and several groups of guide rods. The magnetic end is provided with through holes and threaded holes that match the guide rods and the adjustment screws respectively. One end of the guide rod and the adjustment screw are rotatably connected to the outer wall of the counterweight end.

[0011] Preferably, a limiting groove for limiting the installation position of the sleeve is formed on the outer wall of one end of the sleeve away from the counterweight end.

[0012] Preferably, a magnetic ring mounting groove is provided in the magnetic end, and a counterweight ring mounting groove is provided in the counterweight end.

[0013] Preferably, the connecting section comprises an insert ring and a connecting ring, the insert ring is fixedly connected to the side of the outer side of the magnetic end close to the counterweight end, and the connecting ring is fixedly connected to the side of the outer side of the counterweight end close to the magnetic end.

[0014] Preferably, a slot is provided in the connecting ring, and the insert ring is inserted into the slot.

[0015] Preferably, the counterweight ring is a hollow ring structure, and a plurality of groups of partitions are provided in an annular equidistant array inside the counterweight ring, a cavity is formed between two adjacent groups of the partitions, and the glue injection holes and the cavities are matched.

[0016] Preferably, the through hole, the magnetic ring and the counterweight ring are arranged in a concentric structure, and the through hole passes through the magnetic end, the connecting section and the counterweight end in sequence.

[0017] Preferably, the center line of the pitch circle of the adjusting component and the center line of the through hole are collinear, and the radius of the pitch circle of the adjusting component is greater than the radius of the magnetic ring.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. In the utility model, a connecting section is provided between the magnetic end and the counterweight end. By utilizing the sliding plug-in structure between the plug ring and the connecting ring, the length of the sleeve can be changed while pulling the magnetic end or the counterweight end, so that the sleeve can be adapted and installed on different shaft sections of the automobile half-axle surface without remaking the sleeve of the resonance block, thereby reducing the manufacturing cost and ensuring the adaptability between the sleeve and the automobile half-axle;

[0020] 2. In the utility model, a set of adjusting screws and a plurality of guide rods are arranged between the magnetic end and the counterweight end. The threaded structure between the adjusting screw and the magnetic end is used to adjust the distance between the magnetic end and the counterweight end. The guide rods are used to limit the parallelism and axial concentricity between the magnetic end and the counterweight end, so as to ensure that the coaxiality between the sleeve and the guide rod does not change during adjustment, so as to facilitate timely adjustment of the sleeve and adapt to automobile half-axles with different positions and different shaft lengths.

[0021] 3. In the utility model, the counterweight ring is set as a hollow ring structure, and a plurality of groups of cavities are opened on one side of the counterweight ring, and a glue injection hole is opened on one side of the cavity. During the production experiment, the mass of the counterweight ring can be adjusted to adapt to automobile half-axles of different masses, and the universal design of the resonant block can be realized during the development, debugging and matching process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the main viewing direction of the three-dimensional structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the rear-view stereoscopic structure of the utility model;

[0024] Figure 3 It is a cross-sectional structural schematic diagram of the sleeve of the utility model;

[0025] Figure 4 It is a schematic diagram of the connection structure of the connection section of the utility model;

[0026] Figure 5 This is a schematic diagram of the exploded structure of the sleeve of the utility model;

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the counterweight ring of the utility model;

[0028] Figure 7 This is a schematic diagram of the cross-sectional structure of the counterweight ring of the utility model;

[0029] Figure 8 This is a schematic diagram of the side view of the initial state of the sleeve of the utility model;

[0030] Fig. 9 It is a schematic diagram of the side structure of the sleeve stretched to the limit position of the utility model.

[0031] In the figure: 1. sleeve; 2. guide rod; 3. adjusting screw; 4. magnetic end; 5. counterweight end; 6. glue injection hole; 7. connecting section; 8. through hole; 9. magnetic ring; 10. counterweight ring; 11. limiting groove; 12. magnetic ring mounting groove; 13. counterweight ring mounting groove; 14. plug ring; 15. connecting ring; 16. cavity; 17. partition. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-9 , the utility model provides a technical solution:

[0034] A magnetic ring resonance block comprises a sleeve 1 of a vulcanized rubber structure, wherein a magnetic ring 9 and a counterweight ring 10 are respectively arranged in the sleeve 1, and a through hole 8 is provided in the sleeve 1, wherein a magnetic end 4 and a counterweight end 5 for embedding the magnetic ring 9 and the counterweight ring 10 are provided in the sleeve 1, and a connecting section 7 is provided between the magnetic end 4 and the counterweight end 5, and the connecting section 7 is used to adjust the distance between the magnetic end 4 and the counterweight end 5;

[0035] In this embodiment, the connecting section 7 is used to connect the magnetic end 4 and the counterweight end 5, so that the distance between the magnetic end 4 and the counterweight end 5 can be adjusted, and the outer size of the sleeve 1 and the length of the sleeve 1 can be changed, so as to adapt to automobile half-axles of different shaft sections.

[0036] It should be noted that the vulcanized rubber structure adopted by the sleeve 1 makes the sleeve 1 a flexible structure, which is convenient for wrapping the magnetic ring 9 and the counterweight ring 10. At the same time, the magnetic ring 9 and the magnetic end 4 are both configured as annular structures with simple and regular structures, which are convenient for processing and installation and use.

[0037] It should be noted that a magnetic ring 9 is arranged in the sleeve 1, and the radiated electromagnetic energy is converted into heat energy or other forms of energy through the electromagnetic effect, so as to reduce the electromagnetic radiation of the whole vehicle and meet the EMC electromagnetic compatibility requirements; since the dead weight of the magnetic ring 9 itself will affect the resonance block, a counterweight ring 10 is provided for mass balance. When conducting production tests, it is necessary to adjust the mass of the counterweight ring 10 to obtain the frequency of the magnetic ring resonance block to avoid resonance between the vehicle half-axle and the whole vehicle, and meet the NVH requirements through frequency modulation.

[0038] The counterweight ring 10 is configured as a hollow ring structure, and a plurality of groups of glue injection holes 6 are opened on one side of the counterweight ring 10 .

[0039] In this embodiment, the counterweight ring 10 is set as a hollow ring structure, and a plurality of groups of glue injection holes 6 are opened on one side of the counterweight ring 10. A certain mass of glue can be injected into the interior of the counterweight ring 10 at any time, and the mass of the counterweight ring 10 can be adjusted at any time without disassembling the resonance block or other components. The overall mass of the resonance block can be adjusted in time to ensure the application requirements of the resonance block.

[0040] The through hole 8 , the magnetic ring 9 and the counterweight ring 10 are arranged in a concentric structure, and the through hole 8 passes through the magnetic end 4 , the connecting section 7 and the counterweight end 5 in sequence.

[0041] In this embodiment, a magnetic ring resonance block provided by the utility model integrates a sleeve 1, a counterweight ring 10 and a magnetic ring 9. The magnetic ring 9 and the counterweight ring 10 are wrapped in the sleeve 1 of the vulcanized rubber structure. At the same time, the magnetic end 4, the connecting section 7 and the counterweight end 5 are coaxially arranged, and the entire magnetic ring resonance block is used to be installed on the surface of the automobile half-axle.

[0042] The connecting section 7 includes an insert ring 14 and a connecting ring 15. The insert ring 14 is fixedly connected to the side of the outer side of the magnetic end 4 close to the counterweight end 5, and the connecting ring 15 is fixedly connected to the side of the outer side of the counterweight end 5 close to the magnetic end 4. A slot is provided in the connecting ring 15, and the insert ring 14 is inserted into the slot.

[0043] In this embodiment, a connecting section 7 is provided between the magnetic end 4 and the counterweight end 5, and the magnetic end 4 and the counterweight end 5 are connected by means of the plug-in structure of the plug ring 14 and the connecting ring 15, so as to facilitate adjustment of the distance between the magnetic end 4 and the counterweight end 5, change the length of the entire resonance block, and adapt to different installation shaft sections of the automobile half-axle.

[0044] It should be noted that by pulling the magnetic end 4 or the counterweight end 5, the insert ring 14 will slide in the slot of the connecting ring 15, thereby changing the annular width of the connecting section 7 to achieve adjustment, see Figure 8 and Fig. 9 In the initial state of the sleeve 1, the width of the connecting section 7 is H1. When stretched to the limit position, the width of the connecting section 7 is H2. Therefore, the adjustment range of the length X of the sleeve (1) is: H1≥X≥H2.

[0045] There is an adjustment component in a circular equidistant array on the side of the counterweight end 5 close to the magnetic end 4, and the adjustment component includes a group of adjustment screws 3 and several groups of guide rods 2. The magnetic end 4 is provided with through holes and threaded holes that match the guide rods 2 and the adjustment screws 3 respectively. One end of the guide rods 2 and the adjustment screws 3 are rotatably connected to the outer wall of the counterweight end 5.

[0046] In this embodiment, an adjustment component is arranged between the magnetic end 4 and the counterweight end 5, and the adjustment component includes a guide rod 2 and an adjustment screw 3. The guide rod 2 and one end of the adjustment screw 3 are rotatably connected to the outer side of the counterweight end 5. During specific adjustment, only the adjustment screw 3 needs to be rotated. With the threaded connection structure of the adjustment screw 3 and the magnetic end 4, the adjustment screw 3 will push the counterweight end 5 and move away from the magnetic end 4. At the same time, several groups of guide rods 2 in a circular array with the adjustment screw 3 can ensure parallel movement between the counterweight end 5 and the magnetic end 4. That is, when the sleeve 1 is sleeved on the surface of the automobile half-axle, the movement of the counterweight end 5 increases the distance between the plug ring 14 and the connecting ring 15, thereby realizing the adjustment of the length of the sleeve 1.

[0047] The center line of the pitch circle of the adjusting component and the center line of the through hole 8 are collinear, and the radius of the pitch circle of the adjusting component is greater than the radius of the magnetic ring 9 .

[0048] In this embodiment, the opening positions of the guide rod 2 and the adjusting screw 3 are limited to be colinear with the opening center line of the through hole 8, so that the length of the sleeve 1 can be adjusted while ensuring that the magnetic end 4 and the counterweight end 5 are concentric with the automobile half-axle, ensuring the coaxiality of the resonance block and the automobile half-axle during use, and ensuring the effect of the resonance block.

[0049] It should be noted that the pitch circle radius of the limiting adjustment component is larger than the radius of the magnetic ring 9 to avoid interference between the guide rod 2 and the adjustment screw 3 and the magnetic ring 9, thereby ensuring the normal function of the resonance block.

[0050] A limiting groove 11 for limiting the installation position of the sleeve 1 is formed on the outer wall of one end of the sleeve 1 away from the counterweight end 5 .

[0051] In this embodiment, the limiting groove 11 is a clamp groove, and the magnetic ring resonant block is positioned in the axial direction at the installation position by the clamp cooperating with the clamp groove, and the clamp is clamped to fix the resonant block assembly on the surface of the automobile half shaft.

[0052] A magnetic ring mounting groove 12 is provided in the magnetic end 4 , and a counterweight ring mounting groove 13 is provided in the counterweight end 5 .

[0053] In this embodiment, a magnetic ring mounting groove 12 and a magnetic ring 9 embedded in the magnetic ring mounting groove 12 are provided in the magnetic end 4, and a counterweight ring mounting groove 13 and a counterweight ring 10 embedded in the counterweight ring mounting groove 13 are provided in the counterweight end 5. The magnetic ring 9 is capable of converting electromagnetic energy into other forms of energy. The magnetic ring mounting groove 12 and the counterweight ring mounting groove 13 are separately provided to avoid the magnetic ring 9 and the counterweight ring 10 embedded in the sleeve 1 from directly contacting the vehicle half-axle, thereby preventing the magnetic ring from breaking due to stress during movement, which can not only optimize the NVH performance but also effectively suppress the electromagnetic interference signal.

[0054] Embodiment 2:

[0055] Based on the first embodiment, the weight ring 10 is a hollow ring structure, and the mass of the weight ring 10 is adjusted by injecting glue into the inside. However, if the cavity is opened as an integral body, when the injection hole is blocked by the glue, it is impossible to continue to increase the mass of the weight ring 10 to complete the mass adjustment of the resonance block. Therefore, the following structure is set in this embodiment to prevent the above situation from happening, specifically:

[0056] There are a plurality of groups of partition plates 17 in an annular equidistant array inside the counterweight ring 10 , and a cavity 16 is formed between two adjacent groups of partition plates 17 . The glue injection holes 6 and the cavities 16 are matched and arranged.

[0057] It should be noted that when designing the counterweight ring 10, a smaller value of the design range is selected for the counterweight mass. The mass of the counterweight ring 10 is increased through the process of glue injection, thereby achieving mass adjustment of the counterweight ring 10, thereby adjusting the mass of the resonance block and improving the versatility of the resonance block.

[0058] It should be noted that, for devices or equipment that can be implemented by existing technologies, their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A magnetic ring resonance block, comprising a sleeve (1) of a vulcanized rubber structure, wherein a magnetic ring (9) and a counterweight ring (10) are respectively arranged in the sleeve (1), and a through hole (8) is opened in the sleeve (1), characterized in that: The sleeve (1) is provided with a magnetic end (4) and a counterweight end (5) for embedding a magnetic ring (9) and a counterweight ring (10), a connecting section (7) is provided between the magnetic end (4) and the counterweight end (5), and the connecting section (7) is used to adjust the distance between the magnetic end (4) and the counterweight end (5); The counterweight ring (10) is configured as a hollow ring structure, and a plurality of groups of glue injection holes (6) are provided on one side of the counterweight ring (10).

2. A magnetic ring resonant block according to claim 1, characterized in that: The counterweight end (5) is provided with an adjustment component in a circular equidistant array on one side close to the magnetic end (4), and the adjustment component includes a group of adjustment screws (3) and a plurality of groups of guide rods (2). The magnetic end (4) is provided with through holes and threaded holes respectively matching the guide rods (2) and the adjustment screws (3). One end of each of the guide rods (2) and the adjustment screws (3) is rotatably connected to the outer wall of the counterweight end (5).

3. The magnetic ring resonant block according to claim 1, characterized in that: A limiting groove (11) for limiting the installation position of the sleeve (1) is provided on the outer wall of one end of the sleeve (1) away from the counterweight end (5).

4. The magnetic ring resonant block according to claim 2, characterized in that: A magnetic ring mounting groove (12) is provided in the magnetic end (4), and a counterweight ring mounting groove (13) is provided in the counterweight end (5).

5. The magnetic ring resonant block according to claim 4, characterized in that: The connecting section (7) comprises an insert ring (14) and a connecting ring (15); the insert ring (14) is fixedly connected to the outside of the magnetic end (4) on a side close to the counterweight end (5); and the connecting ring (15) is fixedly connected to the outside of the counterweight end (5) on a side close to the magnetic end (4).

6. The magnetic ring resonant block according to claim 5, characterized in that: The connecting ring (15) is provided with a slot, and the inserting ring (14) is inserted into the slot.

7. The magnetic ring resonant block according to claim 1, characterized in that: The counterweight ring (10) is a hollow ring structure. A plurality of groups of partitions (17) are arranged in an annular equidistant array inside the counterweight ring (10). A cavity (16) is formed between two adjacent groups of the partitions (17). The glue injection holes (6) and the cavities (16) are matched.

8. The magnetic ring resonant block according to claim 1, characterized in that: The through hole (8), the magnetic ring (9) and the counterweight ring (10) are arranged in a concentric structure, and the through hole (8) sequentially penetrates the magnetic end (4), the connecting section (7) and the counterweight end (5).

9. The magnetic ring resonant block according to claim 2, characterized in that: The center line of the pitch circle of the adjustment component and the center line of the through hole (8) are collinear, and the radius of the pitch circle of the adjustment component is greater than the radius of the magnetic ring (9).