Rubber tube assembly with leakage detection function

By installing a liquid level sensor on the inner wall of the hose, real-time monitoring and alarming of hose leakage is achieved, and the problem of the lack of leakage detection function of existing hose is solved, reducing the amount of liquid leakage and avoiding economic losses.

CN222480247UActive Publication Date: 2025-02-14WEIHAN (DALIAN) IND EQUIP CO LTD
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Patent Information

Application Number
CN202421043917.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing hoses lack leakage detection function, which makes it difficult to detect when the hoses rupture, causing economic losses.

Method used

A hose assembly with multiple chambers and liquid level sensors is designed to detect the position of liquid in the hose through the liquid level sensor to realize real-time monitoring and alarm of hose leakage.

Benefits of technology

Timely detection and alarm of hose leakage is achieved, the amount of liquid leakage is reduced, and economic losses are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of rubber tube assemblies, and particularly relates to a rubber tube assembly with a leakage detection function, which adopts the following scheme that the rubber tube assembly comprises a rubber tube, the number of the cavities is multiple, and the cavities are formed in the rubber pipe; the positioning mechanism is respectively matched with the control mechanism and the rubber tube; the detection mechanism comprises a liquid level sensor and a mounting plate; the liquid level sensor is slidably connected to the inner wall of the cavity, the mounting plate is fixedly connected with the liquid level sensor, and the positioning mechanism comprises a positioning rod and a positioning frame; the liquid level sensor is installed on the inner wall of the rubber pipe, once the rubber pipe is broken, liquid on the inner side of the rubber pipe can be detected by the liquid level sensor, an alarm is given, the broken position of the rubber pipe is known, the rubber pipe is remedied in time, the rubber pipe is prevented from being damaged, and the rubber pipe is prevented from being damaged. And the leakage amount of liquid is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of hose assemblies, in particular to a hose assembly with a leakage detection function. Background Art

[0002] The hose is a kind of tubular rubber product used to transport gas, liquid, slurry or granular materials. It is composed of inner and outer rubber layers and a skeleton layer. The skeleton layer can be made of cotton fiber, various synthetic fibers, carbon fiber or asbestos, steel wire, etc. The inner and outer rubber layers of general hoses are made of natural rubber, styrene-butadiene rubber or butadiene rubber; oil-resistant hoses are made of chloroprene rubber and nitrile rubber; acid-resistant, alkali-resistant and high-temperature resistant hoses are made of ethylene-propylene rubber, fluororubber or silicone rubber, etc.

[0003] The function of the hose in the prior art is single and there is a lack of leakage detection for the hose. If the hose breaks somewhere, the liquid transported inside the hose will leak, which is difficult to detect and causes serious economic losses. Therefore, the utility model proposes a hose assembly with leakage detection function to solve the above problem. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art that the function of the hose is single and there is a lack of leakage detection for the hose. If the hose is broken at a certain place, the liquid transported inside the hose will leak, which is difficult to detect and causes serious economic losses. A hose assembly with leakage detection function is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A hose assembly with a leakage detection function, comprising

[0007] Hose;

[0008] The chambers are multiple in number and are arranged on the hose;

[0009] A positioning mechanism and a control mechanism, wherein the positioning mechanism cooperates with the control mechanism and the hose respectively;

[0010] A detection mechanism, the detection mechanism comprising: a liquid level sensor and a mounting plate;

[0011] The liquid level sensor is slidably connected to the inner wall of the chamber, and the mounting plate is fixedly connected to the liquid level sensor.

[0012] As a preferred solution of the utility model, the positioning mechanism includes: a positioning rod and a positioning frame;

[0013] The positioning rod is fixedly connected to the rubber hose, and the positioning frame is slidably connected to the mounting plate.

[0014] As a preferred solution of the utility model, the control mechanism includes: a pulling rod and a control rod;

[0015] The pulling rod is rotatably connected with the control rod and the positioning frame respectively, and the control rod is slidably connected with the mounting plate.

[0016] As a preferred solution of the utility model, the positioning rod is provided with a plurality of positioning grooves arranged at equal intervals, a positioning block is fixedly mounted on the positioning frame, and the outer side of the positioning block is detachably engaged with the inner wall of the positioning groove.

[0017] As a preferred solution of the utility model, a spring is fixedly mounted on the positioning frame, a fixing block is fixedly mounted on the spring, and the fixing block is fixedly connected to the mounting plate.

[0018] As a preferred solution of the utility model, a handle is fixedly installed on the top of the mounting plate.

[0019] Beneficial effects:

[0020] 1. After the positioning frame is engaged with the positioning rod, the positioning frame can connect the positioning rod with the mounting plate, and can block the movement of the mounting plate on the positioning rod, so as to locate the position of the mounting plate and the liquid level sensor, so as to stably use the liquid level sensor, so that the liquid level sensor can stably detect the current position;

[0021] 2. After the control rod is pushed and moved, the control rod can pull the pulling rod, and the pulling rod pulls the positioning frame to move, so that the positioning frame is separated from the positioning rod, and the mounting plate and the liquid level sensor are unlocked, so that the liquid level sensor can be moved freely to adjust the detection position of the liquid level sensor;

[0022] In the utility model, a liquid level sensor is installed on the inner wall of the hose. Once the hose is broken, the liquid inside the hose will be detected by the liquid level sensor to give an alarm, and the broken position of the hose can be known, so that the hose can be remedied in time to reduce the leakage of liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is the main three-dimensional diagram of the utility model;

[0024] Figure 2 It is a side three-dimensional diagram of the utility model;

[0025] Figure 3 It is a three-dimensional diagram of the control mechanism of the utility model;

[0026] Figure 4 It is a three-dimensional diagram of the positioning mechanism of the utility model.

[0027] In the figure: 1. hose; 2. chamber; 3. positioning rod; 4. liquid level sensor; 5. mounting plate; 6. handle; 7. positioning frame; 8. pull rod; 9. control rod; 10. spring; 11. fixing block. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Example

[0030] Reference Figure 1-Figure 4 , a hose assembly with a leakage detection function, comprising

[0031] Hose 1;

[0032] Chamber 2, the number of chambers 2 is multiple, and the chambers 2 are opened on the hose 1;

[0033] A positioning mechanism and a control mechanism, wherein the positioning mechanism cooperates with the control mechanism and the hose 1 respectively;

[0034] Detection mechanism, the detection mechanism includes: a liquid level sensor 4 and a mounting plate 5;

[0035] The liquid level sensor 4 is slidably connected to the inner wall of the chamber 2 , and the mounting plate 5 is fixedly connected to the liquid level sensor 4 .

[0036] By means of the above structure: by installing a liquid level sensor 4 on the inner wall of the hose 1, once the hose 1 ruptures, the liquid inside the hose 1 will be detected by the liquid level sensor 4 to give an alarm, and the rupture position of the hose 1 can be known, so as to timely remedy the hose 1 and reduce the leakage of liquid.

[0037] As a preferred solution of the utility model, the positioning mechanism includes: a positioning rod 3 and a positioning frame 7;

[0038] The positioning rod 3 is fixedly connected to the hose 1, and the positioning frame 7 is slidably connected to the mounting plate 5. After the positioning frame 7 is engaged with the positioning rod 3, the positioning frame 7 can connect the positioning rod 3 with the mounting plate 5, and can block the movement of the mounting plate 5 on the positioning rod 3, so as to locate the position of the mounting plate 5 and the liquid level sensor 4, so as to stably use the liquid level sensor 4, so that the liquid level sensor 4 can stably detect the current position.

[0039] As a preferred solution of the utility model, the control mechanism includes: a pulling rod 8 and a control rod 9;

[0040] The pulling rod 8 is rotationally connected to the control rod 9 and the positioning frame 7 respectively, and the control rod 9 is slidingly connected to the mounting plate 5. After the control rod 9 is pushed and moved, the control rod 9 can pull the pulling rod 8, and the pulling rod 8 pulls the positioning frame 7 to move, so that the positioning frame 7 is disengaged from the positioning rod 3, thereby unlocking the mounting plate 5 and the liquid level sensor 4, and the liquid level sensor 4 can be freely moved to adjust the detection position of the liquid level sensor 4.

[0041] As a preferred solution of the utility model, a plurality of positioning grooves arranged at equal intervals are provided on the positioning rod 3, and a positioning block is fixedly installed on the positioning frame 7. The outer side of the positioning block and the inner wall of the positioning groove can be detachably engaged. After the positioning block is inserted into the inner side of the positioning groove, the positioning block can block the movement of the mounting plate 5, thereby realizing the positioning of the mounting plate 5.

[0042] As a preferred solution of the utility model, a spring 10 is fixedly installed on the positioning frame 7, a fixing block 11 is fixedly installed on the spring 10, the fixing block 11 is fixedly connected to the mounting plate 5, and the spring 10 is used to reset the position of the positioning frame 7 so that the positioning frame 7 can automatically engage with the positioning rod 3 and automatically position the liquid level sensor 4.

[0043] As a preferred solution of the utility model, a handle 6 is fixedly installed on the top of the mounting plate 5, and the handle 6 is used to push the mounting plate 5 to move, so as to facilitate the adjustment of the positions of the mounting plate 5 and the liquid level sensor 4.

[0044] It should be noted that the specific type of liquid level sensor 4 to be used is selected by the relevant technical personnel familiar with the field, and the above liquid level sensor 4 and the like are all existing technologies and will not be elaborated in this solution.

[0045] The working principle of the utility model is as follows: when it is necessary to detect the leakage of the hose 1, a liquid level sensor 4 is installed on the inner side of the hose 1. Once the hose 1 is broken, the liquid inside the hose 1 will be detected by the liquid level sensor 4 to give an alarm, and the broken position of the hose 1 is known, so as to timely remedy the hose 1 and reduce the leakage of the liquid. When it is necessary to adjust the detection position of the current position liquid level sensor 4, it is only necessary to push the control rod 9 on the mounting plate 5 to move. After the control rod 9 is pushed and moved, the control rod 9 can pull the pull rod 8, and the pull rod 8 then pulls the positioning frame 7 to move, so that the positioning frame 7 and the positioning frame 7 are aligned. The rod 3 is disengaged to unlock the mounting plate 5 and the liquid level sensor 4, so that the liquid level sensor 4 can be moved freely to adjust the detection position of the liquid level sensor 4. After the adjustment, the control rod 9 is released, and the control rod 9 releases the positioning frame 7, and the positioning frame 7 automatically engages with the positioning rod 3. After the positioning frame 7 engages with the positioning rod 3, the positioning frame 7 can connect the positioning rod 3 with the mounting plate 5, and can block the movement of the mounting plate 5 on the positioning rod 3, so that the position of the mounting plate 5 and the liquid level sensor 4 can be positioned, so as to stably use the liquid level sensor 4, so that the liquid level sensor 4 can stably detect the current position.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A hose assembly with a leakage detection function, characterized in that: include Hose (1); A chamber (2), wherein the number of the chambers (2) is plural, and the chambers (2) are opened on the rubber hose (1); A positioning mechanism and a control mechanism, wherein the positioning mechanism cooperates with the control mechanism and the hose (1) respectively; A detection mechanism, the detection mechanism comprising: a liquid level sensor (4) and a mounting plate (5); The liquid level sensor (4) is slidably connected to the inner wall of the chamber (2), and the mounting plate (5) is fixedly connected to the liquid level sensor (4).

2. A hose assembly with leakage detection function according to claim 1, characterized in that: The positioning mechanism comprises: a positioning rod (3) and a positioning frame (7); The positioning rod (3) is fixedly connected to the rubber hose (1), and the positioning frame (7) is slidably connected to the mounting plate (5).

3. The hose assembly with leakage detection function according to claim 1, characterized in that: The control mechanism comprises: a pulling rod (8) and a control rod (9); The pulling rod (8) is rotatably connected to the control rod (9) and the positioning frame (7) respectively, and the control rod (9) is slidably connected to the mounting plate (5).

4. The hose assembly with leakage detection function according to claim 2, characterized in that: The positioning rod (3) is provided with a plurality of positioning grooves arranged at equal intervals, and a positioning block is fixedly mounted on the positioning frame (7), wherein the outer side of the positioning block is detachably engaged with the inner wall of the positioning groove.

5. The hose assembly with leakage detection function according to claim 2, characterized in that: A spring (10) is fixedly mounted on the positioning frame (7), a fixing block (11) is fixedly mounted on the spring (10), and the fixing block (11) is fixedly connected to the mounting plate (5).

6. The hose assembly with leakage detection function according to claim 1, characterized in that: A handle (6) is fixedly mounted on the top of the mounting plate (5).

Citation Information

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