Air heater for cracking reaction
By designing adjustment components and cleaning components, the surface of the air heater deflector is quickly cleaned, the problem of dust adhesion affecting the heating effect is solved, and a simpler and faster cleaning process is achieved, which is convenient for large-scale application.
Patent Information
- Application Number
- CN202420952533.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing air heaters for cracking reactions are prone to adhesion of dust particles after use, which affects the heating effect. The existing cleaning methods are time-consuming and labor-intensive and inconvenient for large-scale cleaning.
An air heater for cracking reactions including body components, conditioning components and cleaning components is designed. The deflector can be twisted through the adjustment assembly to remove it from the limit groove and tilt it; then the end cover with the cleaning assembly can be replaced, and the surface of the deflector can be polished and cleaned with a servo motor-driven cleaning brush.
It realizes rapid, simple and convenient large-scale cleaning of the surface of the deflector, and is faster and more efficient than traditional dismantling and cleaning methods.
Smart Images

Figure CN222480779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air heaters, in particular to an air heater for cracking reactions. Background Art
[0002] The air heater is an electric heating device that mainly heats the gas flow. The heating element of the air heater is a stainless steel electric heating tube. The inner cavity of the heater is equipped with multiple guide plates to guide the gas flow and extend the residence time of the gas in the inner cavity, so that the gas can be fully heated, the gas is heated evenly, and the heat exchange efficiency is improved. The heating element of the air heater, the stainless steel heating tube, is made by loading an electric heating wire into a seamless steel tube, filling the gap with magnesium oxide powder with good thermal conductivity and insulation, and then shrinking the tube. When current passes through the high-temperature resistance wire, the heat generated diffuses to the surface of the heating tube through the crystallized magnesium oxide powder, and then is transferred to the heated air to achieve the purpose of heating.
[0003] After a certain period of use, dust particles will more or less adhere to the outer side of the heating tube or guide plate of the existing cracking reaction air heater, which will affect the subsequent heating effect. Therefore, it needs to be cleaned every once in a while. However, the existing cleaning method generally involves disassembling the heater, which is time-consuming and labor-intensive and not convenient for large-scale cleaning. Therefore, we propose an air heater for cracking reaction. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted in this utility model is:
[0006] An air heater for cracking reaction, comprising: a body component, an adjustment component and a cleaning component; wherein the body component comprises a shell, a heating plate arranged in the shell, a guide plate arranged outside the heating plate, a heater installed on the shell and electrically connected to the heating plate, end covers arranged at both ends of the shell, and an air inlet pipe and an air outlet pipe arranged at both ends of the shell; the adjustment component is arranged on the shell, and the adjustment component comprises a limit groove opened in the shell and located at the guide plate plug-in, a threaded connection to the shell and located at the limit groove The cleaning assembly is arranged on the end cover, and the cleaning assembly includes a shell mounted on the end cover, a servo motor 1 mounted on the end cover and located in the shell, a screw fixed to the driving end of the servo motor 1, a mounting plate threadedly connected to the screw, a servo motor 2 mounted in the middle of the mounting plate, and a cleaning brush fixed to the driving end of the servo motor 2 and located in the shell.
[0007] In a preferred example, the utility model can be further configured as follows: a placement groove for accommodating the hinge shaft is opened on the guide plate.
[0008] In a preferred example, the utility model can be further configured as follows: the guide plate is arranged close to the inner wall of the limiting groove.
[0009] In a preferred example, the present invention can be further configured as follows: a handle is fixed on the shell.
[0010] In a preferred example, the utility model can be further configured as follows: a push plate located on the cleaning brush side is hingedly connected to the driving end of the servo motor 2.
[0011] In a preferred example, the utility model can be further configured as follows: a guide rod passing through the mounting plate is fixed between the end cover and the housing.
[0012] The above technical solution of the utility model has the following beneficial technical effects:
[0013] The utility model can use the adjustment component and the cleaning component to twist the adjustment screw to push the guide plate inwards, so that the guide plate is disengaged from the limit groove. At this time, the guide plate can tilt under the action of the hinge shaft, and then the ordinary end cover is removed from the shell, and the end cover with the cleaning component is replaced. Servo motor one drives servo motor two to move toward the shell, and servo motor two drives the cleaning brush to rotate. When moving, the guide plate is pushed against the inner wall of the shell, and the surface of the guide plate can be polished and cleaned. In this way, the cleaning of both sides of the guide plate is completed at both ends of the shell. Compared with dismantling and cleaning, it is simpler and faster, and is convenient for large-scale cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a cross-sectional view of an air heater for cracking reaction of the utility model;
[0015] Figure 2 This is an enlarged view of position A of the air heater for cracking reaction of the utility model.
[0016] Reference numerals:
[0017] 100, machine body assembly; 110, housing; 120, heating plate; 130, guide plate; 131, placement slot; 140, heater; 150, end cover; 151, guide rod; 160, air inlet pipe; 170, air outlet pipe;
[0018] 200, adjustment assembly; 210, limiting groove; 220, adjustment screw; 230, sleeve plate; 240, fixing plate; 250, hinge shaft;
[0019] 300, cleaning assembly; 310, housing; 311, handle; 320, servo motor 1; 330, screw; 340, mounting plate; 350, servo motor 2; 351, push plate; 360, cleaning brush. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0021] An air heater for cracking reaction provided by some embodiments of the utility model will be described below in conjunction with the accompanying drawings.
[0022] Combination Figure 1-2 As shown, the utility model provides an air heater for cracking reaction, including: a body component 100, an adjustment component 200 and a cleaning component 300; wherein the body component 100 includes a shell 110, a heating plate 120 arranged in the shell 110, a guide plate 130 arranged on the outside of the heating plate 120, a heater 140 installed on the shell 110 and electrically connected to the heating plate 120, end covers 150 arranged at both ends of the shell 110, and an air inlet pipe 160 and an air outlet pipe 170 arranged at both ends of the shell 110.
[0023] Among them, the adjustment component 200 is arranged on the shell 110, and the adjustment component 200 includes a limit groove 210 opened in the shell 110 and located at the guide plate 130, an adjustment screw 220 threadedly connected to the shell 110 and located on the side of the limit groove 210, a socket plate 230 sleeved on the inner end of the adjustment screw 220, a fixing plate 240 connected between the socket plate 230 and the guide plate 130, and a hinge shaft 250 installed in the middle of the fixing plate 240.
[0024] Furthermore, a cleaning assembly 300 is disposed on the end cover 150, and the cleaning assembly 300 includes a housing 310 mounted on the end cover 150, a servo motor 1 320 mounted on the end cover 150 and located in the housing 310, a screw 330 fixed to the driving end of the servo motor 1 320, a mounting plate 340 threadedly connected to the screw 330, a servo motor 2 350 mounted in the middle of the mounting plate 340, and a cleaning brush 360 fixed to the driving end of the servo motor 2 350 and located in the housing 110.
[0025] In the above scheme, by adjusting the component 200 and the cleaning component 300, the adjusting screw 220 can be turned to push the guide plate 130 inward so that the guide plate 130 is disengaged from the limiting groove 210. At this time, the guide plate 130 can tilt under the action of the hinge shaft 250, and then the ordinary end cover 150 is removed from the shell 110, and the end cover 150 with the cleaning component 300 is replaced. The servo motor 1 320 is used to drive the servo motor 2 350 to move toward the shell 110. At the same time, the servo motor 2 350 drives the cleaning brush 360 to rotate. When moving, the guide plate 130 is pushed against the inner wall of the shell 110, and the surface of the guide plate 130 can be polished and cleaned. In this way, the cleaning of both sides of the guide plate 130 is completed at both ends of the shell 110. Compared with dismantling and cleaning, it is simpler and faster, and convenient for large-scale cleaning.
[0026] Specifically, the guide plate 130 is provided with a placement groove 131 for accommodating the hinge shaft 250 . The placement groove 131 can accommodate the hinge shaft 250 , thereby reducing the occupied volume.
[0027] Furthermore, the guide plate 130 is arranged closely against the inner wall of the limiting groove 210 , and the guide plate 130 can be used to seal the limiting groove 210 to prevent hot air from entering.
[0028] On the other hand, a handle 311 is fixed to the housing 310 , and the cleaning assembly 300 can be easily moved and used by the handle 311 .
[0029] Furthermore, a push plate 351 located on the side of the cleaning brush 360 is hinged on the driving end of the servo motor 2 350 , and the push plate 351 can push the guide plate 130 to push the bottom guide plate 130 to another direction for easy grinding.
[0030] On the other hand, a guide rod 151 passing through the mounting plate 340 is fixed between the end cover 150 and the housing 310 , which can play a positioning role for the guide rod 151 and ensure the stability of movement.
[0031] The working principle and use process of the utility model are as follows: when it is necessary to clean the air heater, firstly, the adjusting screw 220 is turned to push the guide plate 130 inward so that the guide plate 130 is disengaged from the limiting groove 210. At this time, the guide plate 130 can tilt under the action of the hinge shaft 250, and then the ordinary end cover 150 is removed from the shell 110, and the end cover 150 with the cleaning assembly 300 is replaced. When cleaning, the servo motor 1 320 is used to drive the servo motor 2 350 to move toward the shell 110, and at the same time, the servo motor 2 350 drives the cleaning brush 360 to rotate, and the guide plate 130 is pushed against the inner wall of the shell 110 when moving. When the cleaning brush 360 moves, the surface of the guide plate 130 can be polished and cleaned, so that the cleaning of both sides of the guide plate 130 can be completed at both ends of the shell 110.
[0032] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An air heater for cracking reaction, characterized in that: include: A machine body assembly (100) comprises a shell (110), a heating plate (120) arranged in the shell (110), a guide plate (130) arranged outside the heating plate (120), a heater (140) installed on the shell (110) and electrically connected to the heating plate (120), end covers (150) arranged at both ends of the shell (110), and an air inlet pipe (160) and an air outlet pipe (170) arranged at both ends of the shell (110); An adjustment component (200) is arranged on the housing (110), and comprises a limiting groove (210) opened on the housing (110) and located at the plug-in position of the guide plate (130), an adjustment screw (220) threadedly connected to the housing (110) and located at the side of the limiting groove (210), a sleeve plate (230) sleeved on the inner side end of the adjustment screw (220), a fixing plate (240) connected between the sleeve plate (230) and the guide plate (130), and a hinge shaft (250) installed at the middle of the fixing plate (240); A cleaning assembly (300) is arranged on the end cover (150), and the cleaning assembly (300) comprises a housing (310) mounted on the end cover (150), a servo motor 1 (320) mounted on the end cover (150) and located in the housing (310), a screw rod (330) fixed to the driving end of the servo motor 1 (320), a mounting plate (340) threadedly connected to the screw rod (330), a servo motor 2 (350) mounted in the middle of the mounting plate (340), and a cleaning brush (360) fixed to the driving end of the servo motor 2 (350) and located in the housing (110).
2. The air heater for cracking reaction according to claim 1, characterized in that: The guide plate (130) is provided with a placement groove (131) for accommodating the hinge shaft (250).
3. The air heater for cracking reaction according to claim 1, characterized in that: The guide plate (130) is arranged in close contact with the inner wall of the limiting groove (210).
4. The air heater for cracking reaction according to claim 1, characterized in that: A handle (311) is fixed on the housing (310).
5. The air heater for cracking reaction according to claim 1, characterized in that: A push plate (351) located on the side of the cleaning brush (360) is hingedly connected to the driving end of the second servo motor (350).
6. The air heater for cracking reaction according to claim 1, characterized in that: A guide rod (151) passing through the mounting plate (340) is fixed between the end cover (150) and the housing (310).