Support for firing domestic ceramic plate
By designing a ceramic disc firing bracket including a partition assembly and a limit assembly, the problems of insufficient heat dissipation and frequent replacement of existing brackets are solved, and the ceramic disc sintering speed and working efficiency are improved.
Patent Information
- Application Number
- CN202421253759.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Due to the strong sealing properties of the existing ceramic disc, the heat dissipation of the ceramic disc is insufficient and the sintering speed is slow. At the same time, the bracket needs to be customized according to the size of the ceramic disc and needs to be replaced frequently during use.
A ceramic disc firing bracket including multiple support plates, placement grooves, support rods, spacer assembly and limit assembly is designed. The supporting plates are spaced apart by spaced apart, increasing the heating range of the ceramic disc; the limiting assembly is adjusted and fixed according to the size of the pallet to avoid the need to replace the bracket.
By increasing the heating range of the ceramic disc, the sintering and forming speed of the ceramic disc is significantly accelerated; the design of the limiting assembly allows the bracket to adapt to ceramic discs of different sizes without changing the bracket, which improves working efficiency.
Smart Images

Figure CN222481128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic processing tools, in particular to a bracket for firing daily ceramic plates. Background Art
[0002] There are many types of daily-use ceramics, with different firing processes and ever-changing shapes. Therefore, the kiln system used is also the most complex. Choosing a suitable kiln system can improve the rate of high-quality products, increase the kiln loading capacity, reduce fuel consumption, and reduce manual labor intensity, thereby greatly saving labor costs. Ceramic plates are a kind of porcelain commonly used in daily life. Corresponding brackets are required for firing. Most of the current brackets are specially customized according to the size of the ceramic plate, but the existing brackets are generally stacked together for sintering ceramics. A through hole is opened at the bottom, and the ceramic plate is placed in the through hole. The ceramic plate is supported and placed by a support rod, so that heat is dissipated from the through hole to the ceramic plate for drying, so that the ceramic plate is sintered and formed. After the brackets are stacked together, the brackets are relatively sealed, resulting in less heat dissipated to the ceramic plate, causing the ceramic plate to sinter and dry slowly. At the same time, the existing brackets are customized according to the size of the ceramic plate. When sintering the ceramic plate, a bracket of corresponding size is required, resulting in the need for frequent replacement of the brackets during use. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a bracket for firing daily ceramic plates, which can space a plurality of support plates at intervals through a spacing component so that the tray and the ceramic plate inside can be exposed, thereby increasing the heating range of the ceramic plate, thereby accelerating the sintering and forming speed of the ceramic plate, and can be adjusted and fixed according to the size of the tray through a limiting component, without the need to replace the bracket of the corresponding size, thereby facilitating the sintering and production of the ceramic plate.
[0004] The purpose and effect of the daily ceramic plate firing bracket of the utility model are achieved by the following specific technical means:
[0005] A bracket for firing daily ceramic plates, characterized in that it comprises: multiple support plates, placement grooves, support rods, partition components and limit components, the inner middle parts of the multiple support plates are provided with placement grooves, three support rods are fixedly installed at the bottom ends of the placement grooves, the three support rods are in a "Y" shape, a tray is placed on the top of the support rods, the four corners of the outer ends of the multiple support plates are respectively fixedly installed with partition components for placing the multiple support plates apart, and limit components are respectively provided on both sides of the outer ends of the placement grooves for limiting and fixing the trays.
[0006] Preferably, the partition assembly comprises: a support block, a socket, an insertion rod, a reinforcement rod and a hole, the four corners of the outer ends of the multiple support plates are respectively fixedly installed with support blocks, the top of the support block is provided with a socket, the bottom of the support block is fixedly installed with an insertion rod compatible with the socket, the two sides of the bottom ends of the multiple support plates are respectively fixedly installed with reinforcement rods, and the two sides of the top ends of the multiple support plates are respectively provided with holes compatible with the reinforcement rods. The multiple support plates can be spaced apart by the partition assembly so that the tray and the ceramic disk inside can be exposed. When the support plate is placed in the kiln, the heat in the kiln can not only be spread from the placement groove to the ceramic disk, but also from the gaps between the multiple support plates to the ceramic disk, thereby increasing the heating range of the ceramic disk and thereby accelerating the sintering speed of the ceramic disk.
[0007] Preferably, the limit assembly includes: an adjusting groove, a movable opening, a limit block and a push rod, the top sides of the plurality of support plates are respectively provided with adjusting grooves, the inside of the placement grooves are respectively provided with movable openings communicated with the adjusting grooves, the movable openings and the adjusting grooves are movably provided with limit blocks, and a push rod is fixedly installed on one side of the top of the limit block. The limit assembly can be used to adjust the limit fixation according to the size of the tray, without the need to replace the bracket of the corresponding size, which is convenient for the sintering and production of ceramic discs, saves replacement time, and improves the work efficiency of firing ceramic discs.
[0008] Preferably, a cavity structure is formed between the three support rods and the inner wall of the placement groove, and grippers are fixedly installed on both sides of the outer ends of the plurality of support plates. When the heat in the kiln is dispersed around the tray, the heat can enter the interior of the tray, so that the ceramic plate can be heated and dried to complete the sintering work.
[0009] Preferably, a plurality of adjusting screw holes are provided on the top of the limit block, a fixing screw hole is provided at the bottom end of the adjusting groove at a position relative to the adjusting screw hole, a high temperature resistant bolt is provided on the top of the adjusting screw hole, and the high temperature resistant bolt passes through the adjusting screw hole and is threadedly connected with the fixing screw hole, and the high temperature resistant bolt is screwed from the adjusting screw hole into the fixing screw hole, so that the high temperature resistant bolt is threadedly connected to the fixing screw hole, thereby fixing the limit block inside the adjusting groove and the movable opening.
[0010] Preferably, a base is provided at the bottom of the support plate, and limited slots are respectively provided on four sides of the top of the base, and the insertion rod is movably connected with the limited slots. The support plate is supported by the base and placed in the kiln, which is convenient for sintering the ceramic disc in the kiln.
[0011] Preferably, a slot is provided in the middle of the top of the base, a counterweight block is engaged and connected inside the slot, and handles are fixedly installed on both sides of the top of the counterweight block. The counterweight block increases the stability of the base in the kiln and ensures that the support plates stacked on the base are firmly placed.
[0012] 1. The utility model can space the multiple support plates by separating the components, so that the tray and the ceramic plate inside can be exposed. When the support plate is placed in the kiln, the heat in the kiln can be spread to the ceramic plate not only from the placement groove, but also from the gaps between the multiple support plates, thereby increasing the heating range of the ceramic plate and accelerating the sintering speed of the ceramic plate.
[0013] 2. The utility model can adjust the limit fixation according to the size of the tray through the limit assembly, without replacing the bracket of the corresponding size, which is convenient for the sintering and production of ceramic trays, saves replacement time, and improves the work efficiency of ceramic tray firing.
[0014] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 This is a schematic diagram of the support plate structure of the utility model.
[0017] Figure 3 For the utility model Figure 1 Enlarged structural diagram at A in the middle.
[0018] Figure 4 It is a top view cross-sectional schematic diagram of the support plate of the utility model.
[0019] Figure 5 It is a top view cross-sectional schematic diagram of the placement slot of the utility model.
[0020] Figure 6 This is a schematic diagram of the limit block structure of the utility model.
[0021] Figure 7 It is a schematic diagram of the base structure of the utility model.
[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0023] 1. Support plate; 101. Placement slot; 102. Support rod; 103. Tray; 104. Support block; 105. Socket; 106. Insertion rod; 107. Reinforcement rod; 108. Socket; 109. Adjustment slot; 110. Movable opening; 111. Limit block; 112. Push rod; 113. Adjustment screw hole; 114. Fixing screw hole; 115. High temperature resistant bolt; 116. Grip; 2. Base; 201. Limit socket; 202. Slot; 203. Counterweight; 204. Handle. DETAILED DESCRIPTION
[0024] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples. Example
[0025] As attached Figure 1 To Attachment Figure 7 As shown:
[0026] The utility model provides a bracket for firing daily ceramic plates, comprising: a plurality of support plates 1, a placement groove 101, a support rod 102, a separation component and a limit component, wherein the inner middle parts of the plurality of support plates 1 are provided with a placement groove 101, three support rods 102 are fixedly installed at the bottom end of the inner part of the placement groove 101, the three support rods 102 are in a "Y"-shaped structure, a tray 103 is placed on the top of the support rod 102, the four corners of the outer ends of the plurality of support plates 1 are respectively fixedly installed with separation components for separating and placing the plurality of support plates 1, and limit components are respectively provided on both sides of the outer ends of the placement groove 101 for limiting and fixing the tray 103.
[0027] A base 2 is provided at the bottom of the support plate 1 , and limited slots 201 are respectively provided on four sides of the top of the base 2 , and the insertion rod 106 is movably plugged into the limited slots 201 .
[0028] When the support plate 1 is in use, the insertion rod 106 at the outer end of the support plate 1 is inserted into the limiting socket 201 for plugging and fixing, so that the support plate 1 can be flexibly installed on the base 2 for use. The base 2 is placed in the kiln, and the support plate 1 is supported by the base 2 and placed in the kiln, which is convenient for sintering the ceramic disc in the kiln. When taking the support plate 1 out of the kiln, it is only necessary to pull out the insertion rod 106 from the limiting socket 201 and take out the support plate 1 alone.
[0029] A slot 202 is provided in the middle of the top of the base 2 , a counterweight block 203 is snap-connected inside the slot 202 , and handles 204 are fixedly installed on both sides of the top of the counterweight block 203 .
[0030] When the base 2 is in use, the counterweight 203 is picked up by grasping the handle 204, and the counterweight 203 is placed into the slot 202, so that the counterweight 203 is clamped on the base 2 and fixed in place, thereby increasing the stability of the base 2 in the kiln, ensuring that the stacked support plates 1 on the base 2 are firmly placed, and preventing multiple support plates 1 from tipping over when stacked together.
[0031] Among them, the separation components include: a support block 104, a socket 105, an insertion rod 106, a reinforcement rod 107 and a socket 108. The support blocks 104 are fixedly installed at the four corners of the outer ends of the multiple support plates 1. The socket 105 is opened on the top of the support block 104, and the insertion rod 106 matched with the socket 105 is fixedly installed on the bottom of the support block 104. Reinforcement rods 107 are fixedly installed on both sides of the bottom ends of the multiple support plates 1, and sockets 108 matched with the reinforcement rods 107 are opened on both sides of the top ends of the multiple support plates 1.
[0032] When the support plate 1 is in use, the prepared ceramic disk is placed in the tray 103, and then the tray 103 is placed in the placement groove 101. The tray 103 is supported and placed by the support rod 102 in a "Y" shaped structure. After the tray 103 is placed, another support plate 1 is stacked on the top of the tray 103. At this time, the insertion rod 106 at the bottom of the support block 104 is inserted into the socket 105 on the top of the lower support block 104, so that multiple support plates 1 are stacked together in layers, and the multiple support plates 1 are separated by a distance through the support block 104 and the insertion rod 106, so that the tray 103 and the ceramic disk inside can be exposed. When the support plate 1 is placed in the kiln, the heat in the kiln can not only be spread from the placement groove 101 to the ceramic disk, but also from the gap between the multiple support plates 1 to the ceramic disk, thereby increasing the heating range of the ceramic disk, thereby accelerating the sintering molding speed of the ceramic disk.
[0033] A cavity structure is formed between the three support rods 102 and the inner wall of the placement groove 101, and grippers 116 are fixedly installed on both sides of the outer ends of the plurality of support plates 1.
[0034] When the tray 103 is used to place the ceramic plate, since a cavity structure is formed between the support rod 102 and the placement groove 101, when the heat in the kiln is dispersed to the vicinity of the support plate 1, the heat can be evenly dispersed around the tray 103 from the placement groove 101 and the cavity structure, so that the ceramic plate can be heated evenly, and the ceramic plate can be dried and sintered. During the use of the support plate 1, the grippers 116 fixedly installed on both sides of the outer end of the support plate 1 make it easy to pick up the support plate 1, or stack multiple support plates 1 together.
[0035] Among them, the limiting assembly includes: an adjusting groove 109, a movable opening 110, a limiting block 111 and a push rod 112. The adjusting grooves 109 are respectively opened on both sides of the top of the multiple support plates 1, and the movable openings 110 communicated with the adjusting grooves 109 are respectively opened on both sides inside the placement groove 101. Limiting blocks 111 are movably provided inside the movable opening 110 and the adjusting groove 109, and a push rod 112 is fixedly installed on one side of the top of the limiting block 111.
[0036] After the ceramic plate is made and placed in the placement slot 101, since the size of the existing tray 103 is customized according to the diameter of the ceramic plate, that is, the size of the tray 103 is different when it is used, when the tray 103 is placed in the placement slot 101, the push rod 112 is pushed in the adjustment slot 109 to be subjected to force, and the limit block 111 is pushed out from the adjustment slot 109 to the movable opening 110, so that the limit block 111 enters the placement slot 101. Since the limit blocks 111 are symmetrically arranged, when the limit blocks 111 are moved out to the placement slot 101, the tray 103 inside the placement slot 101 can be supported, and then the two sides of the outer end of the tray 103 are supported and fixed, and then the tray 103 is limited and fixed, so that the tray 103 is placed firmly in the placement slot 101, and the limit and fixation can be adjusted according to the size of the tray 103. There is no need to replace the bracket of the corresponding size, which is convenient for the sintering and production of ceramic plates, saves replacement time, and improves the work efficiency of firing ceramic plates.
[0037] Among them, a plurality of adjusting screw holes 113 are opened on the top of the limit block 111, a fixing screw hole 114 is opened at the relative position between the bottom end of the adjusting groove 109 and the adjusting screw hole 113, a high temperature resistant bolt 115 is provided on the top of the adjusting screw hole 113, and the high temperature resistant bolt 115 passes through the adjusting screw hole 113 and is threadedly connected with the fixing screw hole 114.
[0038] After the limit block 111 moves and adjusts the adjustment slot 109 and the movable opening 110 to limit and fix the tray 103, the adjustment screw hole 113 on the top of the limit block 111 will be relative to the fixed screw hole 114 in the adjustment slot 109. At this time, the high temperature resistant bolt 115 is screwed in from the adjustment screw hole 113, and the high temperature resistant bolt 115 is screwed from the adjustment screw hole 113 into the fixed screw hole 114, so that the high temperature resistant bolt 115 is threadedly connected with the fixed screw hole 114, and then the limit block 111 is fixed in the adjustment slot 109 and the movable opening 110 to prevent the tray 103 from shifting in the placement slot 101. The high temperature resistant bolt 115 is made of high temperature alloy material with a density of 8.4 g / cm3, and the melting point reaches 1290-1350℃, while the heating temperature of the existing commonly used ceramic disc firing kiln is 900-1250℃, so that the high temperature resistant bolt 115 can be used in the kiln, and the high temperature alloy material has strong resistance to inorganic acid corrosion, and has excellent corrosion resistance to various corrosive media in oxidizing and reducing environments, and can also avoid the oxidation reaction process during the firing process of the ceramic disc and corrosion of the high temperature resistant bolt 115.
[0039] The specific usage and function of this embodiment are as follows:
[0040] When the support plate 1 is in use, the prepared ceramic plate is placed in the tray 103, and then the tray 103 is placed in the placement groove 101, and the tray 103 is supported and placed by the support rod 102 with a "Y" shaped structure. After the tray 103 is placed, when the tray 103 is placed in the placement groove 101, the push rod 112 is pushed in the adjustment groove 109 to be subjected to force, and the limit block 111 is pushed out from the adjustment groove 109 to the movable opening 110, so that the limit block 111 enters the placement groove 101. Because the limit blocks 111 are symmetrically arranged, when the limit blocks 111 are moved out to the placement groove 101, the tray 103 inside the placement groove 101 can be supported, and then the two sides of the outer end of the tray 103 are supported and fixed, and then the tray 103 is limited and fixed, so that the tray 103 is placed firmly in the placement groove 101, and the limit fixation can be adjusted according to the size of the tray 103, and there is no need to replace the bracket of the corresponding size, which is convenient for the sintering and production of the ceramic plate.
[0041] The base 2 is placed inside the kiln, and the insertion rod 106 at the outer end of the support plate 1 is inserted into the limiting socket 201 for plugging and fixing, so that the support plate 1 can be flexibly installed on the base 2 for use, and then another support plate 1 is stacked on the top of the tray 103. At this time, the insertion rod 106 at the bottom of the support block 104 is inserted into the socket 105 on the top of the lower support block 104, so that multiple support plates 1 are stacked together in layers, and the multiple support plates 1 are separated by intervals through the support blocks 104 and the insertion rod 106, so that the tray 103 and the ceramic disk inside can be exposed. When the support plate 1 is placed in the kiln, the heat in the kiln can not only be spread from the placement groove 101 to the ceramic disk, but also from the gaps between the multiple support plates 1 to the ceramic disk, thereby increasing the heating range of the ceramic disk.
[0042] The above is a detailed introduction to a daily-use ceramic plate firing bracket provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A daily ceramic plate firing bracket, characterized in that: include: A plurality of support plates (1), placement grooves (101), support rods (102), a separation component and a limiting component, wherein the placement grooves (101) are provided in the middle of the inner part of the plurality of support plates (1), three support rods (102) are fixedly mounted at the bottom end of the placement grooves (101), the three support rods (102) are in a "Y"-shaped structure, a tray (103) is placed on the top of the support rods (102), separation components are fixedly mounted at the four corners of the outer ends of the plurality of support plates (1) for separating and placing the plurality of support plates (1), and limiting components are provided at both sides of the outer ends of the placement grooves (101) for limiting and fixing the tray (103).
2. The daily-use ceramic plate firing support according to claim 1, characterized in that: The partition assembly comprises: a support block (104), a socket (105), an insertion rod (106), a reinforcement rod (107) and a socket (108); the support blocks (104) are fixedly mounted on the four corners of the outer ends of the plurality of support plates (1); the socket (105) is provided on the top of the support block (104); the insertion rod (106) matched with the socket (105) is fixedly mounted on the bottom of the support block (104); the reinforcement rods (107) are fixedly mounted on both sides of the bottom ends of the plurality of support plates (1); and the sockets (108) matched with the reinforcement rods (107) are provided on both sides of the top ends of the plurality of support plates (1).
3. The daily-use ceramic plate firing support according to claim 1, characterized in that: The limiting assembly comprises: an adjusting groove (109), a movable opening (110), a limiting block (111) and a push rod (112); the adjusting grooves (109) are respectively provided on both sides of the top ends of the plurality of support plates (1); the movable openings (110) communicating with the adjusting grooves (109) are respectively provided on both sides of the interior of the placement groove (101); limiting blocks (111) are movably provided inside the movable openings (110) and the adjusting grooves (109); and a push rod (112) is fixedly mounted on one side of the top end of the limiting block (111).
4. The daily-use ceramic plate firing support according to claim 1, characterized in that: A cavity structure is formed between the three support rods (102) and the inner wall of the placement groove (101), and grippers (116) are fixedly mounted on both sides of the outer ends of the plurality of support plates (1).
5. The daily-use ceramic plate firing support according to claim 3, characterized in that: A plurality of adjusting screw holes (113) are provided on the top of the limit block (111), a fixing screw hole (114) is provided at a relative position between the bottom end of the adjusting slot (109) and the adjusting screw hole (113), a high temperature resistant bolt (115) is provided on the top of the adjusting screw hole (113), and the high temperature resistant bolt (115) passes through the adjusting screw hole (113) and is threadedly connected to the fixing screw hole (114).
6. The daily-use ceramic plate firing support according to claim 2, characterized in that: A base (2) is provided at the bottom of the support plate (1), and limit sockets (201) are respectively provided on four sides of the top of the base (2), and the insertion rod (106) is movably plugged into the limit sockets (201).
7. The daily-use ceramic plate firing support according to claim 6, characterized in that: A slot (202) is provided in the middle of the top of the base (2), a counterweight block (203) is snap-connected inside the slot (202), and handles (204) are fixedly mounted on both sides of the top of the counterweight block (203).