Winding machine with guide anti-deviation structure

Abstract

The utility model discloses a winding machine with a guide anti-deviation structure, which relates to the technical field of winding machines and comprises a device frame group and a guide component, a wire brush frame group is erected at the upper end of the device frame group, a winding unit is erected right below the wire brush frame group, a wire main body is wound on the surface of the winding unit, and the guide component is arranged on the wire main body. The guide assembly is arranged under the winding unit. According to the winding machine with the guiding anti-deviation structure, under the structural operation of the guiding assembly, an effective guiding effect can be provided for a wire rod body, the wire rod body can be prevented from deviating to the maximum extent in the winding procedure in cooperation with the use of a limiting frame, in addition, a guiding roller made of a soft rubber material is adopted, and the winding efficiency is improved. By means of the wire brush frame set, the situation that the quality of a wire main body is affected due to the fact that the surface of the wire main body is structurally abraded in the long-time use and traction process can be effectively avoided, and static electricity on the surface of the wire main body can be eliminated in the winding process due to use of the wire brush frame set.

Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a winding machine with a guiding and anti-offset structure. Background Technique

[0002] A winding machine is a device that winds linear objects onto specific workpieces, usually used for winding copper wires. The wires commonly wound by conventional winding machines are mostly enameled copper wires (for winding inductance coils of electronic and electrical products), enameled aluminum wires, textile wires (for winding spindles and yarn balls used in textile machines), as well as heating wires, soldering wires, electric wires, cables, etc. for winding electric heating appliances.

[0003] Although conventional winding equipment has a structure for guiding the wire, due to the continuous contact between the wire and the surface of the guiding roller during the movement and traction process, the continuous friction easily causes wear on the surfaces of both, and then gradually causes wear on the surface of the wire wound subsequently, thus reducing the quality of the wire.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a winding machine with a guiding and anti-offset structure is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a winding machine with a guiding and anti-offset structure to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A winding machine with a guiding and anti-offset structure, including a device frame group and a guiding component. The upper end of the device frame group is provided with a wire brush frame group, and directly below the wire brush frame group is provided with a winding unit group, and a wire body is wound on the surface of the winding unit group. The guiding component is arranged directly below the winding unit group. The guiding component includes a reciprocating threaded screw rod, a moving frame, and a guiding roller. The surface of the reciprocating threaded screw rod is threadedly installed with the moving frame, and guiding rollers are symmetrically installed on the left and right of the top of the moving frame.

[0007] Further, the device frame group includes a floor, a support frame, and a fixing frame. The two sides of the floor are symmetrically installed with support frames, and a fixing frame is installed on the top of the support frames.

[0008] Further, the fixing frame and the support frame are on the same vertical central axis, and the support frame, the fixing frame, and the floor are connected in a "U"-shaped structure.

[0009] Further, the wire brush frame group includes an anti-static brush, spring damping rods, an electric lifting frame, and lifting rails. The two sides of the top of the anti-static brush are symmetrically installed with spring damping rods, and the top of the spring damping rods is horizontally connected to the electric lifting frame, and the two sides of the electric lifting frame are symmetrically connected to the lifting rails.

[0010] Furthermore, the lifting rail is vertically installed on one side of the fixed frame close to the vertical central axis of the winding unit, and the electric lifting frame and the lifting rail are slidably connected.

[0011] Furthermore, the winding unit includes a winding roller, a limit frame, a disassembly frame and a servo motor. The limit frames are installed on the left and right sides of the winding roller, and the disassembly frame is installed through the axis of the winding roller, and the servo motor is installed at one end of the disassembly frame.

[0012] Furthermore, the guide assembly also includes a guide roller frame, a direct drive motor and a stabilizing frame. The guide roller frame is arranged below the reciprocating threaded screw, and the direct drive motor is installed on one side of the guide roller frame, and the stabilizing frame is installed at the bottom of the direct drive motor.

[0013] Furthermore, the reciprocating threaded screw is connected to the power output end of the direct drive motor through a coupling, and the lower end of the movable frame is slidably connected to the guide roller frame.

[0014] The utility model provides a winding machine with a guide anti-deviation structure, which has the following beneficial effects:

[0015] 1. In the utility model, since a guide assembly is arranged directly below the winding unit, the guide assembly will perform appropriate synchronous operation with the rotation of the winding unit. Driven by the direct drive motor, the reciprocating threaded screw will perform axial rotation in the horizontal direction. At this time, the movable frame threadedly connected to the surface of the reciprocating threaded screw will reciprocate left and right along its surface texture, thereby driving the guide roller on the top to move synchronously, thereby providing a stable guiding effect for the wire body. At the same time, the lower end of the movable frame will slide synchronously along the surface of the guide roller frame to ensure the stability of the movable frame and the guide roller during the translation process and prevent structural deviation. Moreover, the guide roller made of soft rubber material can effectively prevent the friction with the wire body during long-term rotation, minimize the structural wear on the surface of the wire body, and at the same time have a traction friction force on the wire body to ensure that the wire body maintains stability during the conveying and winding process.

[0016] 2. The utility model can avoid unnecessary deviation of the wire body during the winding process as much as possible by installing limit frames on the left and right sides of the winding roller, and the disassembly frame running through the axis of the winding roller can make the entire winding machine group and the device frame group relatively convenient to disassemble and assemble, thereby improving the convenience and flexibility of the structure.

[0017] 3. The utility model uses a wire brush frame group mounted on the upper end of the device frame group, and an electric lifting frame to enable the anti-static brush connected to the spring damping rod to be appropriately adjusted and moved in the vertical direction along the surface of the lifting rail according to the winding amount of the wire body on the surface of the winding roller, so that the anti-static brush can brush along the surface of the wound wire body. On the one hand, the use of the above structure can effectively eliminate the damage to the device or the wire body caused by static electricity in the process of winding the wire body, and on the other hand, it can perform real-time synchronous cleaning on the surface of the wire body in the winding, ensuring the quality and cleanliness of the wire body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the side view of the main body of a winding machine with a guide anti-deviation structure according to the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of a wire brush rack assembly of a winding machine with a guide anti-deviation structure according to the utility model;

[0020] Figure 3 The utility model is a winding machine with a guide anti-deviating structure Figure 1 A schematic diagram of the enlarged structure at point A;

[0021] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of a guide roller of a winding machine with a guide anti-deviation structure.

[0022] In the figure: 1. device frame assembly; 101. platform; 102. support frame; 103. fixed frame; 2. wire brush frame assembly; 201. anti-static brush; 202. spring damping rod; 203. electric lifting frame; 204. lifting rail; 3. winding machine assembly; 301. winding roller; 302. limit frame; 303. disassembly frame; 304. servo motor; 4. wire body; 5. guide assembly; 501. reciprocating threaded screw; 502. moving frame; 503. guide roller; 504. guide roller frame; 505. direct drive motor; 506. stabilizing frame. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] like Figures 1 to 4As shown in the figure, a wire winding machine with a guiding and anti-offset structure includes a device frame group 1 and a guiding component 5. A wire brush frame group 2 is installed on the upper end of the device frame group 1, and a winding unit 3 is installed directly below the wire brush frame group 2. Moreover, a wire body 4 is wound on the surface of the winding unit 3. The guiding component 5 is arranged directly below the winding unit 3. The guiding component 5 includes a reciprocating threaded screw rod 501, a moving frame 502, and a guiding roller 503. The moving frame 502 is threadedly installed on the surface of the reciprocating threaded screw rod 501, and guiding rollers 503 are symmetrically installed on the left and right sides of the top of the moving frame 502. The guiding component 5 further includes a guiding roller frame 504, a direct drive motor 505, and a stabilizing frame 506. The guiding roller frame 504 is arranged below the reciprocating threaded screw rod 501, and a direct drive motor 505 is installed on one side of the guiding roller frame 504. Moreover, a stabilizing frame 506 is installed at the bottom of the direct drive motor 505. The reciprocating threaded screw rod 501 is connected to the power output end of the direct drive motor 505 through a coupling. The lower end of the moving frame 502 is slidably connected to the guiding roller frame 504. Driven by the direct drive motor 505, the reciprocating threaded screw rod 501 will rotate axially in the horizontal direction. At this time, the moving frame 502 threadedly connected to the surface of the reciprocating threaded screw rod 501 will reciprocate left and right along the surface texture thereof, thereby driving the guiding rollers 503 at the top to move synchronously, so as to provide a stable guiding effect for the wire body 4. At the same time, the lower end of the moving frame 502 will slide synchronously along the surface of the guiding roller frame 504 to ensure the stability of the moving frame 502 and the guiding rollers 503 during the translation process.

[0025] The device frame group 1 includes a base 101, a support frame 102, and a fixing frame 103. Support frames 102 are symmetrically installed on both sides of the base 101, and a fixing frame 103 is installed on the top of the support frame 102. The fixing frame 103 and the support frame 102 are on the same vertical central axis, and the support frame 102, the fixing frame 103, and the base 101 are connected in a "U" - shaped structure. The wire brush frame group 2 includes an anti - static brush 201, spring - damping rods 202, an electric lifting frame 203, and lifting rails 204. Spring - damping rods 202 are symmetrically installed on both sides of the top of the anti - static brush 201, and an electric lifting frame 203 is horizontally connected to the top of the spring - damping rods 202. Moreover, lifting rails 204 are symmetrically connected to both sides of the electric lifting frame 203. The lifting rails 204 are vertically installed on one side of the fixing frame 103 close to the vertical central axis of the winding unit 3, and the electric lifting frame 203 is slidably connected to the lifting rails 204. By means of the wire brush frame group 2 installed on the upper end of the device frame group 1, the anti - static brush 201 connected thereto by the spring - damping rods 202 through the electric lifting frame 203 can be vertically adjusted and moved appropriately along the surface of the lifting rails 204 according to the winding amount of the wire body 4 on the surface of the winding roller 301, so that the anti - static brush 201 brushes along the surface of the wound wire body 4.

[0026] The winding unit 3 includes a winding roller 301, a limit frame 302, a disassembly frame 303 and a servo motor 304. The limit frames 302 are installed on the left and right sides of the winding roller 301, and the disassembly frame 303 is installed through the axis of the winding roller 301, and the servo motor 304 is installed at one end of the disassembly frame 303. By installing the limit frames 302 on the left and right sides of the winding roller 301, unnecessary deviation of the wire body 4 during the winding process can be avoided as much as possible, and by the disassembly frame 303 running through the axis of the winding roller 301, the entire winding unit 3 and the device frame group 1 can be relatively conveniently disassembled and assembled.

[0027] In summary, if Figures 1 to 4 As shown, when the winding machine with the guide anti-deviating structure is used, the wire body 4 to be wound is first passed between the guide rollers 503 symmetrically arranged on the top of the moving frame 502, and the starting end is fixed to the surface of one end of the winding roller 301 to ensure the firmness of the connection. At this time, under the operation of the electric lifting frame 203, the anti-static brush 201 connected to the electric lifting frame 203 through the spring damping rod 202 will descend in the vertical direction until the anti-static brush 201 is attached to the surface of the winding roller 301;

[0028] When the above preparation work is completed, the guide assembly 5 at the central bottom of the device frame group 1, and the winding machine group 3 and the wire brush frame group 2 directly above the guide assembly 5 will work synchronously; driven by the servo motor 304 installed at one end of the disassembly frame 303, the winding roller 301 with the limit frame 302 installed at the left and right ends begins to rotate axially in the horizontal direction, and begins to wind the wire body 4 at a uniform speed;

[0029] At the same time, the direct drive motor 505 on the top of the stabilizing frame 506 will drive the reciprocating threaded screw 501 to rotate axially in the horizontal direction. Under the rotation of the reciprocating threaded screw 501, the guide roller 503 connected to the movable frame 502 on its surface with threads will reciprocate left and right along the lines on the surface of the reciprocating threaded screw 501, and the lower end of the movable frame 502 will slide along the surface of the guide roller frame 504, thereby ensuring the stability of the reciprocating movement of the entire movable frame 502. Under the operation of the above structure, the wire body 4 is guided and pulled;

[0030] During the operation of the entire winding unit 3 and the guide assembly 5, the electric lifting frame 203 will gradually and evenly move upward along the surface of the lifting rail 204 installed on the side of the fixed frame 103, so that the anti-static brush 201 can be gradually and adaptively adjusted according to the number of wire body 4 wound on the surface of the winding roller 301, preventing structural interference while simultaneously cleaning foreign matter or static electricity on the surface of the wire body 4. In addition, the spring damping rod 202 can prevent the anti-static brush 201 from excessively contacting the surface of the wire body 4 during winding, causing unnecessary wear, until the entire winding operation is completed.

[0031] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A winding machine with a guide anti-deviating structure, comprising a device frame assembly (1) and a guide assembly (5), characterized in that: The upper end of the device frame group (1) is provided with a wire brush frame group (2), and a winding machine group (3) is provided directly below the wire brush frame group (2). Moreover, a wire body (4) is wound around the surface of the winding machine group (3). The guiding assembly (5) is arranged directly below the winding machine group (3). The guiding assembly (5) includes a reciprocating threaded screw rod (501), a moving frame (502), and a guiding roller (503). The surface of the reciprocating threaded screw rod (501) is threadedly installed with the moving frame (502), and guiding rollers (503) are symmetrically installed on the left and right sides of the top of the moving frame (502).

2. A winding machine with a guide anti-deviating structure according to claim 1, characterized in that: The device frame group (1) includes a floor (101), a support frame (102), and a fixing frame (103). The support frames (102) are symmetrically installed on both sides of the floor (101), and the fixing frame (103) is installed on the top of the support frame (102).

3. A winding machine with a guide anti-deviating structure according to claim 2, characterized in that: The fixing frame (103) and the support frame (102) are on the same vertical central axis, and the support frame (102), the fixing frame (103), and the floor (101) are connected in a "U" - shaped structure.

4. A winding machine with a guide anti-deviating structure according to claim 1, characterized in that: The wire brush frame group (2) includes an anti - static brush (201), spring - damping rods (202), an electric lifting frame (203), and lifting rails (204). Spring - damping rods (202) are symmetrically installed on both sides of the top of the anti - static brush (201), and the spring - damping rods (202) are horizontally connected to the electric lifting frame (203) at the top. Moreover, the lifting rails (204) are symmetrically connected to both sides of the electric lifting frame (203).

5. A winding machine with a guide anti-deviating structure according to claim 4, characterized in that: The lifting rails (204) are vertically installed on one side of the fixing frame (103) close to the vertical central axis of the winding machine group (3), and the electric lifting frame (203) and the lifting rails (204) are in a sliding connection.

6. A winding machine with a guide anti-deviating structure according to claim 1, characterized in that: The winding machine group (3) includes a winding roller (301), a limiting frame (302), a disassembly and assembly frame (303), and a servo motor (304). Limiting frames (302) are installed on the left and right sides of the winding roller (301), and the axis of the winding roller (301) penetrates and is installed with the disassembly and assembly frame (303). Moreover, a servo motor (304) is installed at one end of the disassembly and assembly frame (303).

7. A winding machine with a guide anti-deviating structure according to claim 1, characterized in that: The guiding assembly (5) further includes a guiding roller frame (504), a direct - drive motor (505), and a stabilizing frame (506). The guiding roller frame (504) is arranged below the reciprocating threaded screw rod (501), and a direct - drive motor (505) is installed on one side of the guiding roller frame (504). Moreover, a stabilizing frame (506) is installed at the bottom of the direct - drive motor (505).

8. A winding machine with a guide anti-deviating structure according to claim 7, characterized in that: The reciprocating threaded screw rod (501) is connected to the power output end of the direct - drive motor (505) through a coupling, and the lower end of the moving frame (502) is in a sliding connection with the guiding roller frame (504).

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