Solar outgoing line square block laying machine

Abstract

The utility model relates to the technical field of solar panel production and processing, and discloses a solar outgoing line square block laying machine which comprises a first supporting frame and a second supporting frame arranged on one side of the first supporting frame, and the first supporting frame is provided with a feeding component used for feeding and conveying materials; through the arrangement of the feeding component, the punching component, the conveying component, the cutting component and the discharging component, when square blocks of outgoing lines are produced, the feeding component unfolds and conveys material coils, the punching component punches holes in a material belt, and the conveying component clamps the material belt to be matched with the feeding component to convey the material belt together; the cutting-off component cuts off the material belt, the material belt is changed into sections, finally, the discharging assembly sucks and discharges the sections of the material belt, in this way, a plurality of square blocks can be machined and produced at the same time, machining and production of the square blocks can be automatically matched with a follow-up assembly line, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of solar panel production and processing, in particular to a solar lead-out line block laying machine. Background Art

[0002] Currently, the lead wire of the solar panel is a kind of wire specially used for solar power generation. Its main function is to lead the electricity generated by the solar panel and transmit it to the storage equipment and load. This kind of wire usually has a specific structure and design to adapt to the special needs of the solar energy system. During the production process, the lead wires of the solar panels must be wrapped and laid in squares at both ends, mainly to protect the lead wires.

[0003] However, in the current production process of lead-out wires, the automated equipment of some manufacturers can only rely on robotic arms to lay the lead-out wire blocks. The robotic arms are expensive and can only lay one block at a time. This results in the problem that although expensive equipment has been purchased, the production efficiency is still low. Therefore, it is necessary to design a solar lead-out wire block laying machine that can simultaneously lay blocks in the production and processing of multiple guide wires. Utility Model Content

[0004] In order to solve the technical problem of low efficiency of block laying in the current production and processing of solar panel guide wires by mechanical arms, the utility model provides a solar lead-out wire block laying machine.

[0005] The utility model is implemented by the following technical scheme: a solar lead-out line block laying machine comprises a first support frame and a second support frame arranged on one side of the first support frame, the first support frame is provided with a loading component for loading and conveying materials, one side of the loading component is provided with a punching component for punching the conveyed materials, one side of the punching component is provided with a conveying component for compacting and conveying the punched materials, one side of the conveying component is provided with a cutting component for cutting off the conveyed materials, and the second support frame is provided with a unloading component for sucking and conveying the cut materials, the loading component comprises a plurality of first support plates fixedly mounted inside the first support frame, a rotating column is rotatably mounted on one side of each of the first support plates, a material roll and a first servo motor are sleeved on each rotating column and are arranged on the other side of each of the first support plates, the output end of each of the first servo motors is fixedly mounted with a driving rod with one end penetrating the adjacent first support plate and fixedly mounted on the adjacent rotating column, and a plurality of rotating rods are rotatably mounted on the first support frame.

[0006] Through the above technical solution, when laying blocks, the loading component is combined with the punching component, the conveying component, the cutting component and the unloading component to complete the automated assembly line for laying multiple blocks. The material roll is conveyed in the form of a long strip of material under the conveyance of the loading component.

[0007] As a further improvement of the above scheme, the punching component includes a base fixedly mounted on a first support frame, a first fixed plate fixedly mounted on the base, a plurality of first driving cylinders fixedly mounted on one side of the first fixed plate, and a puncher fixedly mounted on the output end of each first driving cylinder.

[0008] Through the above technical solution, when the material strip is conveyed to the bottom of the puncher, the first driving cylinder drives the puncher to punch holes in the material strip.

[0009] As a further improvement of the above scheme, the conveying component includes a third support frame slidably mounted on the first support frame, a base plate fixedly mounted on the third support frame, a second driving cylinder fixedly mounted on one side of the third support frame, and an extrusion strip fixedly mounted on the pushing end of the second driving cylinder. A movable plate is fixedly mounted on one side of the third support frame, and a motor screw drive assembly is provided inside the first support frame for driving the third support frame to move as a whole.

[0010] Through the above technical solution, after the material strip is punched, the second driving cylinder allows the extrusion strip to press down to cooperate with the bottom plate to clamp the material strip.

[0011] As a further improvement of the above scheme, the motor-screw drive assembly includes a fifth support plate fixedly mounted on the first support frame, two mounting plates mounted on one side of the fifth support plate, a second servo motor fixedly mounted on one side of one of the mounting plates, and a screw rotatably mounted on the other mounting plate, a first gear fixedly sleeved on the output shaft of the second servo motor, a second gear fixedly sleeved on one end of the screw, a synchronous belt for synchronous transmission being sleeved on the first gear and the second gear, and the other end of the screw is threadedly engaged with the movable plate.

[0012] Through the above technical solution, after the material strip is clamped, the second servo motor is started, and the screw rod rotates to move the movable plate and the entire third support frame, so that the material strip will also be pulled.

[0013] As a further improvement of the above scheme, the cutting component includes a second support plate fixedly mounted on the first support frame, a plurality of mounting blocks slidably mounted on the second support plate, a cutting knife fixedly mounted on each mounting block, a placement plate arranged on both sides of each cutting knife, two third support plates fixedly mounted on the first support frame and fixedly mounted on adjacent placement plates, a fixing bar fixedly mounted on the first support frame, two third driving cylinders fixedly mounted on one side of the fixing bar and a pressing plate fixedly mounted on the pushing ends of the two third driving cylinders, and a cutting groove adapted to the cutting knife is provided on one side of the pressing plate.

[0014] Through the above technical solution, when the material strip moves to the top of the cutting knife, the third driving cylinder allows the pressing plate to descend, thereby pressing the material strip down to cooperate with the cutting knife to cut the material strip.

[0015] As a further improvement of the above scheme, the unloading component includes two first electrically controlled slide rails fixedly mounted on the second support frame, a second electrically controlled slide rail slidably mounted on the two first electrically controlled slide rails, a unloading block slidably mounted on the second electrically controlled slide rails and provided with a sliding groove, a sliding plate slidably mounted inside the sliding groove, a fourth support plate fixedly mounted on one side of the sliding plate, a plurality of connecting plates arranged on one side of the fourth support plate, a plurality of pneumatic suction nozzles fixedly mounted on one side of each connecting plate, and a fourth driving cylinder fixedly mounted on the top of the unloading block and with a pushing end passing through the unloading block and fixedly mounted on the sliding plate.

[0016] Through the above technical solution, the pneumatic suction nozzle will suck the material strips section by section, and cooperate with multiple electric control slide rails to carry out the material unloading operation.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model is provided with a feeding component, a punching component, a conveying component, a cutting component and a blanking component. When producing blocks of lead-out lines, the feeding component will unfold and convey the material roll, the punching component will punch holes on the material belt, the conveying component will clamp the material belt and convey the material belt together with the feeding component, the cutting component will cut the material belt to make it into sections, and finally the blanking component will suck and discharge the sections of the material belt. In this way, a plurality of blocks can be processed and produced simultaneously, and the processing and production of the blocks can be automated in conjunction with the subsequent assembly line, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the utility model having a first support frame and a second support frame;

[0021] Figure 3 It is a schematic diagram of the structure of the utility model with a feeding component;

[0022] Figure 4 It is a schematic diagram of the structure of the utility model having a punching component;

[0023] Figure 5 It is a schematic diagram of the structure of the utility model with a conveying component;

[0024] Figure 6 It is a schematic diagram of the structure of the utility model with a truncation component;

[0025] Figure 7 For this utility model Figure 6 A magnified view of the structure of part A;

[0026] Figure 8 It is a structural schematic diagram of the utility model with a blanking component.

[0027] Description of main symbols:

[0028] 1. First support frame; 2. Second support frame; 301. First support plate; 302. Rotating column; 303. Material roll; 304. First servo motor; 401. Base; 402. First fixing plate; 403. First driving cylinder; 404. Punch; 501. Third support frame; 502. Bottom plate; 503. Second driving cylinder; 504. Extrusion strip; 601. Second support plate; 602. Mounting block; 603. Cutting knife; 604. Placement plate; 605. Third support plate; 606. Fixed bar; 607, third driving cylinder; 608, pressing plate; 701, first electric-controlled slide rail; 702, second electric-controlled slide rail; 703, unloading block; 704, sliding plate; 705, fourth supporting plate; 706, connecting plate; 707, pneumatic suction nozzle; 708, fourth driving cylinder; 8, rotating rod; 9, moving plate; 1001, fifth supporting plate; 1002, mounting plate; 1003, second servo motor; 1004, screw; 11, first gear; 12, second gear; 13, synchronous belt. DETAILED DESCRIPTION

[0029] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0030] Please combine Figure 1-Figure 8The solar lead-out line block laying machine of this embodiment comprises a first support frame 1 and a second support frame 2 arranged on one side of the first support frame 1. The first support frame 1 is provided with a feeding component for feeding and conveying materials, a punching component for punching holes in the conveyed materials is provided on one side of the feeding component, a conveying component for compacting and conveying the punched materials is provided on one side of the punching component, a cutting component for cutting off the conveyed materials is provided on one side of the conveying component, and a unloading component for sucking and conveying the cut materials is provided on the second support frame 2. The feeding component comprises a plurality of fixedly mounted A first support plate 301 inside the first support frame 1, a rotating column 302 is rotatably installed on one side of each first support plate 301, a material roll 303 is sleeved on each rotating column 302, and a first servo motor 304 is arranged on the other side of each first support plate 301, and an output end of each first servo motor 304 is fixedly installed with a driving rod with one end passing through the adjacent first support plate 301 and the adjacent rotating column 302, a plurality of rotating rods 8 are rotatably installed on the first support frame 1, and the material roll 303 is transported in the form of a long strip of material under the transportation of the loading component.

[0031] Combination Figure 1 and Figure 4 The punching component includes a base 401 fixedly mounted on the first support frame 1, a first fixed plate 402 fixedly mounted on the base 401, a plurality of first driving cylinders 403 fixedly mounted on one side of the first fixed plate 402, and a puncher 404 fixedly mounted on the output end of each first driving cylinder 403. When the material strip is conveyed to the bottom of the puncher 404, the first driving cylinder 403 drives the puncher 404 to punch holes in the material strip.

[0032] Combination Figure 1 and Figure 5The conveying component includes a third support frame 501 slidably mounted on the first support frame 1, a bottom plate 502 fixedly mounted on the third support frame 501, a second driving cylinder 503 fixedly mounted on one side of the third support frame 501 and an extrusion strip 504 fixedly mounted on the pushing end of the second driving cylinder 503. A moving plate 9 is fixedly mounted on one side of the third support frame 501. A motor screw drive assembly for driving the third support frame 501 to move as a whole is arranged inside the first support frame 1. The motor screw drive assembly includes a fifth support plate 1001 fixedly mounted on the first support frame 1, two mounting plates 1002 mounted on one side of the fifth support plate 1001, and a The second servo motor 1003 and the screw rod 1004 rotatably mounted on another mounting plate 1002, the output shaft of the second servo motor 1003 is fixedly sleeved with a first gear 11, one end of the screw rod 1004 is fixedly sleeved with a second gear 12, the first gear 11 and the second gear 12 are sleeved with a synchronous belt 13 for synchronous transmission, the other end of the screw rod 1004 is threadedly matched with the movable plate 9, when the material belt is punched, the second driving cylinder 503 allows the extrusion bar 504 to press down and match the bottom plate 502 to clamp the material belt, after the material belt is clamped, the second servo motor 1003 is started, and the rotation of the screw rod 1004 will allow the movable plate 9 to move with the entire third support frame 501, so that the material belt will also be pulled.

[0033] Combination Figure 1 , Figure 6 and Figure 7 The cutting component includes a second support plate 601 fixedly mounted on the first support frame 1, a plurality of mounting blocks 602 slidably mounted on the second support plate 601, a cutting knife 603 fixedly mounted on each mounting block 602, a placement plate 604 arranged on both sides of each cutting knife 603, two third support plates 605 fixedly mounted on the first support frame 1 and fixedly mounted on adjacent placement plates 604, a fixing bar 606 fixedly mounted on the first support frame 1, two third driving cylinders 607 fixedly mounted on one side of the fixing bar 606 and a pressing plate 608 fixedly mounted on the pushing end of the two third driving cylinders 607, a cutting groove matched with the cutting knife 603 is opened on one side of the pressing plate 608, when the material strip moves to the top of the cutting knife 603, the third driving cylinder 607 allows the pressing plate 608 to descend, thereby pressing the material strip down to cooperate with the cutting knife 603 to cut the material strip.

[0034] Combination Figure 1 and Figure 8The unloading components include two first electrically controlled slide rails 701 fixedly mounted on the second support frame 2, a second electrically controlled slide rail 702 slidably mounted on the two first electrically controlled slide rails 701, a unloading block 703 slidably mounted on the second electrically controlled slide rail 702 and provided with a sliding groove, a sliding plate 704 slidably mounted inside the sliding groove, a fourth support plate 705 fixedly mounted on one side of the sliding plate 704, a plurality of connecting plates 706 arranged on one side of the fourth support plate 705, a plurality of pneumatic suction nozzles 707 fixedly mounted on one side of each connecting plate 706, and a fourth driving cylinder 708 fixedly mounted on the top of the unloading block 703 and the pushing end of which passes through the unloading block 703 and is fixedly mounted on the sliding plate 704. The pneumatic suction nozzle 707 will suck the material strip section by section and cooperate with the plurality of electrically controlled slide rails to unload the material strip.

[0035] The implementation principle of the solar lead-out line block laying machine in the embodiment of the present application is as follows: when the lead-out line of the solar panel is produced, the material roll 303 for making the block is placed on the rotating column 302, and one end of the material roll 303 is pulled to unfold, the first servo motor 304 is started to rotate the rotating column 302, and one end of the material roll 303 is placed on the rotating rod 8 for transportation, the unfolded material roll 303 is also the material belt, and when the material belt moves to the bottom of the punch 404, the first driving cylinder 403 is started to allow the punch 404 to press down to punch holes in the material belt, and the punched material belt continues to move, and when the material belt moves to the bottom plate 502, the second driving cylinder 503 will allow the extrusion bar 504 to descend to cooperate with the bottom plate 502 to clamp the material belt, and at this time the second servo motor 1003 will be started, and through the cooperation of the first gear 11, the second gear 12, the synchronous belt 13, the screw rod 1004 and the moving plate 9, the second servo motor 1003 When started, the movable plate 9 will move, thereby moving the entire third support frame 501, so that the material strip will move together with the third support frame 501 under the clamping of the bottom plate 502 and the extrusion strip 504, and cooperate with the first servo motor 304 to rotate and loosen the material roll 303, so that the material strip can complete automatic moving processing. When the material strip moves to the side of the cutting knife 603, the third driving cylinder 607 will press the pressing plate 608 down, thereby squeezing the material strip, allowing the cutting knife 603 to cut the material strip. When the material strip becomes sections, the fourth driving cylinder 708 will lower the sliding plate 704, allowing the pneumatic suction nozzle 707 to suck the material strip section by section, and cooperate with the first electric control slide rail 701 and the second electric control slide rail 702 to unload the material strip. This setting can not only process and produce multiple blocks at the same time, but also make the processing and production of the blocks automated with the subsequent assembly line, thereby improving production efficiency.

[0036] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A solar lead-out line block laying machine, comprising a first support frame (1) and a second support frame (2) arranged on one side of the first support frame (1), characterized in that: The first support frame (1) is provided with a loading component for loading and conveying materials, a punching component for punching holes in the conveyed materials is provided on one side of the loading component, a conveying component for compacting and conveying the punched materials is provided on one side of the punching component, a cutting component for cutting off the conveyed materials is provided on one side of the conveying component, and a unloading component for sucking and conveying the cut materials is provided on the second support frame (2), the loading component comprises a plurality of first support plates (301) fixedly mounted inside the first support frame (1), a rotating column (302) rotatably mounted on one side of each first support plate (301), a material roll (303) sleeved on each rotating column (302), and a first servo motor (304) arranged on the other side of each first support plate (301), a driving rod having one end fixedly mounted on the output end of each first servo motor (304) and passing through an adjacent first support plate (301) and an adjacent rotating column (302) and fixedly mounted thereon, and a plurality of rotating rods (8) are rotatably mounted on the first support frame (1).

2. The solar lead-out line block laying machine according to claim 1, characterized in that: The punching component comprises a base (401) fixedly mounted on a first support frame (1), a first fixing plate (402) fixedly mounted on the base (401), a plurality of first driving cylinders (403) fixedly mounted on one side of the first fixing plate (402), and a puncher (404) fixedly mounted on the output end of each first driving cylinder (403).

3. The solar lead-out line block laying machine according to claim 1, characterized in that: The conveying component comprises a third support frame (501) slidably mounted on the first support frame (1), a bottom plate (502) fixedly mounted on the third support frame (501), a second driving cylinder (503) fixedly mounted on one side of the third support frame (501), and an extrusion strip (504) fixedly mounted on the pushing end of the second driving cylinder (503); a moving plate (9) is fixedly mounted on one side of the third support frame (501); and a motor screw drive assembly for driving the third support frame (501) to move as a whole is provided inside the first support frame (1).

4. The solar lead-out line block laying machine according to claim 3, characterized in that: The motor screw drive assembly comprises a fifth support plate (1001) fixedly mounted on the first support frame (1), two mounting plates (1002) mounted on one side of the fifth support plate (1001), a second servo motor (1003) fixedly mounted on one side of one of the mounting plates (1002), and a screw (1004) rotatably mounted on the other mounting plate (1002), wherein a first gear (11) is fixedly sleeved on the output shaft of the second servo motor (1003), a second gear (12) is fixedly sleeved on one end of the screw (1004), a synchronous belt (13) for synchronous transmission is sleeved on the first gear (11) and the second gear (12), and the other end of the screw (1004) is threadedly engaged with the movable plate (9).

5. The solar lead-out line block laying machine according to claim 1, characterized in that: The cutting component comprises a second support plate (601) fixedly mounted on the first support frame (1), a plurality of mounting blocks (602) slidably mounted on the second support plate (601), a cutting knife (603) fixedly mounted on each mounting block (602), a placement plate (604) arranged on both sides of each cutting knife (603), two third support plates (605) fixedly mounted on the first support frame (1) and fixedly mounted on adjacent placement plates (604), a fixing bar (606) fixedly mounted on the first support frame (1), two third driving cylinders (607) fixedly mounted on one side of the fixing bar (606), and a pressing plate (608) fixedly mounted on the pushing end of the two third driving cylinders (607), wherein one side of the pressing plate (608) is provided with a cutting groove adapted to the cutting knife (603).

6. The solar lead-out line block laying machine according to claim 1, characterized in that: The material removal component comprises two first electrically controlled slide rails (701) fixedly mounted on the second support frame (2), a second electrically controlled slide rail (702) slidably mounted on the two first electrically controlled slide rails (701), a material removal block (703) slidably mounted on the second electrically controlled slide rail (702) and provided with a sliding groove, a sliding plate (704) slidably mounted inside the sliding groove, a fourth support plate (705) fixedly mounted on one side of the sliding plate (704), a plurality of connecting plates (706) arranged on one side of the fourth support plate (705), a plurality of pneumatic suction nozzles (707) fixedly mounted on one side of each connecting plate (706), and a fourth driving cylinder (708) fixedly mounted on the top of the material removal block (703) and having a pushing end penetrating the material removal block (703) and fixedly mounted on the sliding plate (704).

Images