Efficient catalyst filter
By designing a high-efficiency catalyst filter including an inclined filter assembly and a stop, the problem of incomplete catalyst filtration in the prior art is solved, and the effective filtration of the catalyst and the improvement of the filtration effect are achieved.
Patent Information
- Application Number
- CN202421250527.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
Existing catalyst filters cannot completely filter fine particulate catalysts, resulting in the formation of particulate paste-like catalysts, which in turn causes poor pipelines or blockages.
A highly efficient catalyst filter is designed, including a filter body, a connecting assembly, a filter assembly and a stop. The filter assembly is set inclined, and the filter element abuts against the stop to ensure that the filter element is completely compacted and the effective filtration of the catalyst is achieved.
The catalyst filter is effective in filtration of the catalyst, improving the filtration effect, and avoiding the situation of poor pipeline or blockage.
Smart Images

Figure CN222489630U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of catalyst filters, and in particular to a high-efficiency catalyst filter. Background Art
[0002] Since its commissioning, the PP3 unit has been using a mixed catalyst of ZN118 and domestically produced CS-2-G. The catalyst is a fine-particle type. The bottom of the catalyst dispersion tank D140A / B is equipped with a filter F-140A / B, using a filter element with a specification of 49mm×131mm×1mm.
[0003] During the catalyst metering injector's intake, due to the improper structure of the catalyst filter and the inability of the filter element to fully compact the filter, some granular catalyst cannot be completely filtered out. This granular catalyst settles and stratifies on the filter element holes, forming a non-uniform granular catalyst paste. When entering the catalyst pre-contact tank R200, due to the R200 overflow line made of a special 3 / 8-inch material, this granular catalyst paste can cause pipeline obstruction or even blockage. Utility Model Content
[0004] The embodiment of the present application solves the problem in the prior art that the catalyst filter cannot completely filter the catalyst by providing a high-efficiency catalyst filter, realizes the effective filtration of the catalyst by the catalyst filter, and improves the filtering effect of the catalyst filter.
[0005] An embodiment of the present utility model provides a high-efficiency catalyst filter, including a filter body, a connecting assembly, a filter assembly and a stopper; the connecting assembly includes a first pipe, a first flange, a second pipe, a second flange and a fifth flange; one end of the first pipe is connected to the outer side surface of the filter body, and the other end of the first pipe is connected to the first flange; the first flange is connected to a catalyst dispersion tank; one end of the second pipe is connected to the second flange, and the other end of the second pipe is connected to the fifth flange, and the fifth flange is connected to the catalyst dispersion tank; the filter assembly is obliquely arranged on the outer side surface of the filter body, the filter assembly is configured to communicate with the interior of the filter body, and the other end of the filter assembly is connected to the second flange; the stopper is arranged in the filter body, and the stopper abuts against the filter assembly.
[0006] In one possible implementation, the filter assembly includes a filter element, a sleeve and a third flange; the filter element is arranged in the sleeve, and the third flange is connected to the end of the sleeve away from the filter body; the sleeve is arranged at an angle on the outer side of the filter body, and the sleeve is configured to communicate with the interior of the filter body; the filter element abuts the block; and the third flange is connected to the second flange.
[0007] In a possible implementation, the filter element is provided with a plurality of filter holes, and the plurality of filter holes are evenly distributed on the outer wall of the filter element, and the diameter of the filter holes is 1.5 mm.
[0008] In a possible implementation, the inner diameter of the filter element is set to 49 mm.
[0009] In a possible implementation, the length of the filter element is set to 133 mm.
[0010] In a possible implementation, the filter assembly further includes two pads; the two pads are respectively disposed at both ends of the filter element.
[0011] In one possible implementation, the gasket includes a first mounting portion and a second mounting portion; the outer diameter of the first mounting portion is larger than the outer diameter of the second mounting portion; the first mounting portion is fixedly connected to the second mounting portion; the second mounting portion is arranged in the filter element, and the end of the first mounting portion away from the filter element abuts against the stop block.
[0012] In a possible implementation, the filter body includes two fourth flanges; the two fourth flanges are respectively connected to two ends of the filter body.
[0013] In a possible implementation, the stopper is provided with an inclined surface, the inclined surface is parallel to the end surface of the cushion block, and the cushion block abuts against the inclined surface.
[0014] In a possible implementation, a nameplate is further included, and the nameplate is arranged on the outside of the filter body.
[0015] One or more technical solutions provided in this application have at least the following technical effects:
[0016] The embodiment of the present utility model adopts a filter body, a connecting assembly, a filter assembly and a block, wherein the connecting assembly includes a first pipe, a first flange, a second pipe, a second flange and a fifth flange, one end of the first pipe is connected to the outer side of the filter body, the other end of the first pipe is connected to the first flange, the first flange is connected to the catalyst dispersion tank, and the filter body and the catalyst dispersion tank can be connected through the first pipe and the first flange; one end of the second pipe is connected to the second flange, the other end of the second pipe is connected to the fifth flange, the fifth flange is connected to the catalyst dispersion tank; the second pipe and the catalyst dispersion tank can be connected through the fifth flange. The filter assembly is tilted to the outer side of the filter body, the filter assembly is configured to be connected to the interior of the filter body, the other end of the filter assembly is connected to the second flange; the interior of the filter body is connected to the interior of the filter assembly, the filter assembly is connected to the second pipe through the second flange, and the second pipe is connected to the catalyst dispersion tank through the fifth flange, that is, the filter body is connected to the catalyst dispersion tank through the filter assembly and the second pipe. Thus, a channel can be formed from the catalyst body to the catalyst dispersion tank. Furthermore, a block is set inside the filter body, and the block can abut against the filter assembly, allowing the catalyst to enter the internal channel of the filter body. The block can not only position the filter assembly, but also completely compact the filter element to ensure that the catalyst can be completely filtered through the filter element. This application solves the problem of catalyst filters in the prior art that cannot completely filter the catalyst, realizes the effective filtration of the catalyst by the catalyst filter, and improves the filtering effect of the catalyst filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 An axonometric diagram of a high-efficiency catalyst filter provided in an embodiment of the present application;
[0019] Figure 2 A cross-sectional view of a high-efficiency catalyst filter provided in an embodiment of the present application;
[0020] Figure 3 An axonometric view of a filter assembly provided in an embodiment of the present application;
[0021] Figure 4 This is an axonometric view of the pad provided in an embodiment of the present application.
[0022] Icons: 1-filter body; 11-fourth flange; 2-connecting assembly; 21-first pipe; 22-first flange; 23-second pipe; 24-second flange; 25-fifth flange; 3-filter assembly; 31-filter element; 311-filter hole; 32-casing; 33-third flange; 35-gasket; 351-first mounting part; 352-second mounting part; 4-stopper; 41-inclined surface; 5-nameplate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the description of the embodiments of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present invention. The terms "first", "second" and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a communication between the internal parts of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to the specific circumstances.
[0025] The present invention provides a high efficiency catalyst filter. Figure 1-4As shown, it includes a filter body 1, a connecting component 2, a filter component 3 and a stopper 4; the connecting component 2 includes a first pipe 21, a first flange 22, a second pipe 23, a second flange 24 and a fifth flange 25; one end of the first pipe 21 is connected to the outer side surface of the filter body 1, and the other end of the first pipe 21 is connected to the first flange 22; the first flange 22 is connected to the catalyst dispersion tank; one end of the second pipe 23 is connected to the second flange 24, and the other end of the second pipe 23 is connected to the fifth flange 25, and the fifth flange 25 is connected to the catalyst dispersion tank; the filter component 3 is tiltedly arranged on the outer side surface of the filter body 1, and the filter component 3 is configured to communicate with the interior of the filter body 1, and the other end of the filter component 3 is connected to the second flange 24; the stopper 4 is arranged in the filter body 1, and the stopper 4 abuts against the filter component 3.
[0026] For example, the catalyst used in this application is a mixed catalyst of ZN118 and domestic CS-2-G, and the catalyst is a fine particle type.
[0027] Exemplarily, one end of the first pipe 21 is connected to the outer side of the filter body 1 , and the first pipe 21 is connected to the inner channel of the filter body 1 .
[0028] Exemplarily, the filter body 1 can be connected to the catalyst dispersion tank via the first pipe 21 and the first flange 22, allowing the filter body 1 to operate in the catalyst dispersion tank. The second pipe 23 can be connected to the catalyst dispersion tank via the fifth flange 25. The filter body 1 is also provided with a filter assembly 3 on the outer side, which is in communication with the interior of the filter body 1. The filter body 1 is provided with a stopper 4, which abuts the filter assembly 3, thereby connecting the interior of the filter body 1 with the interior of the filter assembly 3. The filter assembly 3 is connected to the second pipe 23 via the second flange 24, and the second pipe 23 is connected to the catalyst dispersion tank via the fifth flange 25. In other words, the filter body 1 is connected to the catalyst dispersion tank via the filter assembly 3 and the second pipe 23. This forms a passage from the catalyst body to the catalyst dispersion tank. Furthermore, the stopper 4 is provided inside the filter body 1 and abuts the filter assembly 3. When the catalyst enters the internal passage of the filter body 1, the close abutment between the stopper 4 and the filter assembly 3 enables the catalyst to be effectively filtered in the internal passage of the filter body 1.
[0029] In the embodiment of this application, Figure 1-4As shown, the filter assembly 3 includes a filter element 31, a sleeve 32 and a third flange 33; the filter element 31 is arranged in the sleeve 32, and the third flange 33 is connected to the end of the sleeve 32 away from the filter body 1; the sleeve 32 is obliquely arranged on the outer side of the filter body 1, and the sleeve 32 is configured to communicate with the interior of the filter body 1; the filter element 31 abuts against the block 4; the third flange 33 is connected to the second flange 24.
[0030] Exemplarily, the filter element 31 can filter the catalyst, and the sleeve 32 is fixedly connected to the outer side of the filter body 1 by threads. The sleeve 32 is configured to communicate with the interior of the filter body 1, and the sleeve 32 is tilted to the outer side of the filter body 1 at an angle of about 45°. The filter element 31 is arranged in the sleeve 32, so that the filter element 31 can filter the catalyst in the filter body 1.
[0031] Furthermore, the filter element 31 abuts against the block 4 , which is arranged inside the filter body 1 , and can position the filter element 31 and make the filter element 31 completely compact the filter, ensuring that the catalyst can be completely filtered through the filter element 31 .
[0032] In the embodiment of this application, Figure 3 As shown, the filter element 31 is provided with a plurality of filter holes 311 , which are evenly distributed on the outer wall of the filter element 31 , and the diameter of the filter holes 311 is 1.5 mm.
[0033] Exemplarily, the distance between the plurality of filter holes 311 is set to 2.5 mm.
[0034] In the embodiment of this application, Figure 3 As shown, the inner diameter of the filter element 31 is set to 49 mm.
[0035] In the embodiment of this application, Figure 3 As shown, the length of the filter element 31 is set to 133 mm.
[0036] For example, the specification of the filter element 31 is changed from the traditional 49 mm×131 mm×1 mm to 49 mm×133 mm×1.5 mm.
[0037] In the embodiment of this application, Figure 3 and Figure 4 As shown, the filter assembly 3 further includes two pads 35 ; the two pads 35 are respectively disposed at both ends of the filter element 31 .
[0038] Exemplarily, the pad 35 is made of polytetrafluoroethylene, which has the characteristics of high temperature resistance, chemical corrosion resistance, and insulation, and can ensure the service life of the pad 35.
[0039] In the embodiment of this application, Figure 2-4As shown, the gasket 35 includes a first mounting portion 351 and a second mounting portion 352; the outer diameter of the first mounting portion 351 is larger than the outer diameter of the second mounting portion 352; the first mounting portion 351 is fixedly connected to the second mounting portion 352; the second mounting portion 352 is arranged in the filter element 31, and the end of the first mounting portion 351 away from the filter element 31 abuts against the stopper 4.
[0040] Illustratively, the second mounting portion 352 is provided with a chamfer to facilitate replacement and installation of the filter element 31 .
[0041] For example, the gasket 35 close to the side of the filter body 1 will be blocked by the block 4, and the gasket 35 close to the side of the second pipe 23 will abut against the second flange 24. The filter element 31 can be stably installed between the second flange 24 and the block 4, thereby avoiding the formation of a gap between the filter element 31 and the filter body 1.
[0042] In the embodiment of this application, Figure 1 As shown, the filter body 1 includes two fourth flanges 11 ; the two fourth flanges 11 are respectively connected to both ends of the filter body 1 .
[0043] In the embodiment of this application, Figure 2 As shown, the stopper 4 is provided with an inclined surface 41 , which is parallel to the end surface of the cushion block 35 , and the cushion block 35 abuts against the inclined surface 41 .
[0044] For example, since the filter element 31 and the filter body 1 have a certain inclination angle, when positioning the filter body 1, it is necessary to set a plane that cooperates with the gasket 35 on the block 4 to ensure that the filter element 31 can be stably installed between the second flange 24 and the block 4, thereby avoiding the generation of a gap between the filter element 31 and the filter body 1.
[0045] In the embodiment of this application, Figure 1 As shown, the filter body 1 further includes a nameplate 5 , which is arranged on the outside of the filter body 1 .
[0046] The embodiment of the present utility model provides a high-efficiency catalyst filter, and the replacement process of the filter element 31 is as follows:
[0047] First, disassemble the second flange 24 and the third flange 33 by tightening the bolts. After disassembly, remove the old filter element 31 from the filter body 1; then, install gaskets 35 at both ends of the new filter element 31. After the gaskets 35 and the filter element 31 are installed, insert the installed filter element 31 into the sleeve 32 from the third flange 33; finally, fix the second flange 24 and the third flange 33 with bolts. After installation, the second flange 24 will support the gasket 35, and the other gasket 35 will be supported by the block 4 at the same time, so that the filter element 31 can be stably installed between the second flange 24 and the block 4, avoiding the formation of a gap between the filter element 31 and the filter body 1.
[0048] It should be noted that the specifications of the filter element 31 are changed from the traditional 49mm×131mm×1mm to 49mm×133mm×1.5mm, which makes the filtering effect of the irregular granular paste catalyst better, thereby avoiding the situation where the irregular granular paste catalyst causes pipeline obstruction or even blockage, ensuring the stability during filtration, and can reduce the frequency of replacing the filter element 31, thereby improving work efficiency.
[0049] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0050] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.
Claims
1. A high efficiency catalyst filter, characterized in that: It comprises a filter body (1), a connecting component (2), a filtering component (3) and a stopper (4); The connection assembly (2) comprises a first pipe (21), a first flange (22), a second pipe (23), a second flange (24) and a fifth flange (25); One end of the first pipe (21) is connected to the outer side of the filter body (1), and the other end of the first pipe (21) is connected to the first flange (22); the first flange (22) is connected to the catalyst dispersion tank; One end of the second pipeline (23) is connected to the second flange (24), the other end of the second pipeline (23) is connected to the fifth flange (25), and the fifth flange (25) is connected to the catalyst dispersion tank; The filter assembly (3) is obliquely arranged on the outer side of the filter body (1), the filter assembly (3) is configured to communicate with the interior of the filter body (1), and the other end of the filter assembly (3) is connected to the second flange (24); The stopper (4) is arranged in the filter body (1), and the stopper (4) abuts against the filter assembly (3).
2. The high efficiency catalyst filter according to claim 1, characterized in that: The filter assembly (3) comprises a filter element (31), a sleeve (32) and a third flange (33); The filter element (31) is arranged in the sleeve (32), and the third flange (33) is connected to an end of the sleeve (32) away from the filter body (1); The sleeve (32) is obliquely arranged on the outer side of the filter body (1), and the sleeve (32) is configured to communicate with the interior of the filter body (1); The filter element (31) abuts against the stopper (4); The third flange (33) is connected to the second flange (24).
3. The high efficiency catalyst filter according to claim 2, characterized in that: The filter core (31) is provided with a plurality of filter holes (311), the plurality of filter holes (311) are evenly distributed on the outer wall of the filter core (31), and the diameter of the filter holes (311) is 1.5 mm.
4. The high efficiency catalyst filter according to claim 3, characterized in that: The inner diameter of the filter element (31) is set to 49 mm.
5. The high efficiency catalyst filter according to claim 4, characterized in that: The length of the filter element (31) is set to 133 mm.
6. The high efficiency catalyst filter according to claim 2, characterized in that: The filter assembly (3) further comprises two cushion blocks (35); The two cushion blocks (35) are respectively arranged at two ends of the filter element (31).
7. The high efficiency catalyst filter according to claim 6, characterized in that: The cushion block (35) comprises a first mounting portion (351) and a second mounting portion (352); The outer diameter of the first mounting portion (351) is greater than the outer diameter of the second mounting portion (352); The first mounting portion (351) is fixedly connected to the second mounting portion (352); The second mounting portion (352) is disposed in the filter element (31), and one end of the first mounting portion (351) away from the filter element (31) abuts against the stopper (4).
8. The high efficiency catalyst filter according to claim 1, characterized in that: The filter body (1) comprises two fourth flanges (11); The two fourth flanges (11) are respectively connected to two ends of the filter body (1).
9. The high efficiency catalyst filter according to claim 6, characterized in that: The stopper (4) is provided with an inclined surface (41), the inclined surface (41) is parallel to the end surface of the cushion block (35), and the cushion block (35) abuts against the inclined surface (41).
10. The high efficiency catalyst filter according to claim 1, characterized in that: It also comprises a nameplate (5), wherein the nameplate (5) is arranged on the outside of the filter body (1).