Anti-scale device of emulsion system

By designing the anti-scaling device of the emulsion system, the dirt on the filter is cleaned by hydraulic drive and rotating scraper, the problem of filter clogging and manual cleaning is solved, efficient filtration and stable operation of the emulsion is achieved, and the dirt cleaning process is simplified.

CN222641398UActive Publication Date: 2025-03-21ENMAX TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421379389.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In the existing emulsion system, the filter screen is easily blocked by dirt after long-term use, which affects the normal circulation of the emulsion. It also requires manual cleaning, which is cumbersome to operate, which increases labor intensity.

Method used

An anti-scaling device for emulsion system is designed, including a filter box, filter mesh, hydraulic cylinder, pushing plate, guide rod, spiral guide groove, rotary shaft, fixed sleeve, drain valve and scraper. The pushing plate and guide rod are driven by hydraulically driving the rotating shaft and fixing sleeve to rotate, and the scraper scrapes away dirt on the filter mesh and avoids clogging.

Benefits of technology

Effectively filtering the dirt in the emulsion improves the cleanliness of the emulsion, avoids filter clogging, ensures the long-term and stable operation of the filtration work, simplifies the dirt cleaning and discharge process, and reduces the labor intensity of personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an emulsion system anti-scaling device, and particularly relates to the technical field of emulsion. The emulsion system anti-scaling device comprises a filter box, a partition plate is fixedly connected to the right end of an inner cavity of the filter box, a filter screen is fixedly installed at the middle end of the left side of the partition plate, and a blow-down valve is fixedly installed at the right end of the bottom of the filter box; a rotating shaft is movably connected to the middle end of the left side of an inner cavity of the filter box through a bearing, a spiral guide groove is formed in the left end of the rotating shaft, and a fixing sleeve is movably connected to the right end of the rotating shaft. Through the arrangement of the filter screen, dirt in emulsified liquid flowing through the interior of the filter box can be effectively filtered, the cleanliness of the recycled emulsified liquid is effectively improved, and through the arrangement of the hydraulic cylinder, the material pushing plate, the guide rod, the spiral guide groove, the rotating shaft, the fixing sleeve, the blow-down valve and the scraping plate, the cleanliness of the emulsified liquid is effectively improved. The effect of cleaning the surface of the filter screen is achieved, the filter screen is effectively prevented from being blocked, and it is guaranteed that filtering work can be stably carried out for a long time.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsions, in particular to an anti-scaling device for an emulsion system. Background Art

[0002] Emulsion is a high-performance semi-synthetic metalworking fluid, which is particularly suitable for the processing of aluminum metal and its alloys, but not suitable for lead-containing materials, such as some brass and tin metals. During the recycling of the emulsion, it is often necessary to filter and remove the internal dirt to prevent the presence of too much dirt in the emulsion and affect subsequent use.

[0003] However, the current method of removing dirt from the emulsion often involves filtering with a filter. Since the surface of the filter is often clogged with dirt during long-term use, which affects the normal circulation of the emulsion, manual cleaning is often required. The overall operation is relatively cumbersome, which increases the labor intensity of the personnel to a certain extent. Utility Model Content

[0004] The purpose of the utility model is to provide an emulsion system anti-scaling device, which has the advantages of being able to effectively filter the dirt in the emulsion and at the same time effectively clean and discharge the filtered dirt, bringing great convenience to the cleaning work of personnel, and solving the problem that the current method of removing dirt inside the emulsion often uses a filter screen for filtering. Since the surface of the filter screen is often clogged with dirt during long-term use, which affects the normal circulation of the emulsion, it is often necessary for personnel to perform manual cleaning operations.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an emulsion system anti-scaling device comprises a filter box, the right end of the inner cavity of the filter box is fixedly connected with a partition, the middle end of the left side of the partition is fixedly installed with a filter screen, the right end of the bottom of the filter box is fixedly installed with a sewage valve, the middle end of the left side of the inner cavity of the filter box is movably connected with a rotating shaft through a bearing, the left end of the rotating shaft is provided with a spiral guide groove, the right end of the rotating shaft is movably connected with a fixed sleeve, the right side of the outer surface of the fixed sleeve is fixedly connected with a scraper, the right side of the scraper is movably connected to the left side of the filter screen, the lower end of the left side of the filter box is fixedly installed with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly installed with a push plate, the bottom of the push plate is movably connected to the left end of the bottom of the inner cavity of the filter box, the middle end of the top of the push plate is fixedly connected with a guide rod, and the top of the guide rod is movably connected to the surface of the spiral guide groove.

[0006] As a preferred solution, a support plate is fixedly connected to the middle end of the top of the inner cavity of the filter box, and the lower end of the support plate is movably connected to the right end of the rotating shaft through a bearing.

[0007] As a preferred solution, a guide groove is provided at the right end of the top of the rotating shaft, a guide block is fixedly connected to the left end of the top of the inner cavity of the fixed sleeve, and the surface of the guide block is movably connected to the surface of the guide groove.

[0008] As a preferred solution, a support spring is fixedly connected to the right side of the rotating shaft, and the right side of the support spring is fixedly connected to the right side of the inner cavity of the fixing sleeve.

[0009] As a preferred solution, the middle end of the guide rod is movably connected to a slide rod, and the left side of the slide rod is fixedly connected to the lower end of the left side of the inner cavity of the filter box.

[0010] As a preferred solution, a liquid inlet pipe is fixedly connected to the left end of the front surface of the filter box, and a liquid discharge pipe is fixedly connected to the middle end of the right side of the filter box.

[0011] As a preferred solution, columns are fixedly connected around the bottom of the outer surface of the filter box, a bottom plate is fixedly connected between the bottoms of the four columns, and a collection box is placed at the right end of the top of the bottom plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model can effectively filter the dirt in the emulsion flowing through the filter box through the setting of the filter, thereby effectively improving the cleanliness of the emulsion circulation. Through the setting of the hydraulic cylinder, the push plate, the guide rod, the spiral guide groove, the rotating shaft, the fixed sleeve, the drain valve and the scraper, the effect of cleaning the surface of the filter is achieved, and the filter is effectively prevented from being blocked, thereby ensuring the long-term and stable operation of the filtering work. At the same time, it is convenient for personnel to centrally discharge the dirt inside the filter box, which brings great convenience to the personnel's dirt cleaning and discharge work.

[0014] 2. The utility model achieves the purpose of supporting the right end of the rotating shaft and avoiding the right end of the rotating shaft from tilting by setting the support plate, achieves the purpose of guiding the fixed sleeve and the rotating shaft by setting the guide groove and the guide block, and ensures that the fixed sleeve and the rotating shaft can rotate synchronously, achieves the purpose of supporting the fixed sleeve by setting the support spring, achieves the purpose of guiding the guide rod by setting the slide rod and avoiding the guide rod from tilting during movement, facilitates the connection between personnel and external pipelines by setting the liquid inlet pipe and the liquid discharge pipe, achieves the purpose of supporting the filter box by setting the column and the bottom plate, and facilitates the discharge of dirt discharged from the inside of the drain valve by setting the collecting box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2This is a schematic diagram of the cross-sectional structure of the filter box of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the push plate of the utility model;

[0018] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the rotating shaft of the utility model.

[0019] In the figure: 1. filter box; 2. liquid inlet pipe; 3. hydraulic cylinder; 4. column; 5. bottom plate; 6. collecting box; 7. drain valve; 8. drain pipe; 9. filter screen; 10. scraper; 11. support plate; 12. rotating shaft; 13. push plate; 14. partition; 15. spiral guide groove; 16. slide rod; 17. guide rod; 18. guide block; 19. guide groove; 20. support spring; 21. fixing sleeve. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 , an anti-scaling device for an emulsion system comprises a filter box 1, a partition 14 is fixedly connected to the right end of the inner cavity of the filter box 1, a filter screen 9 is fixedly installed at the middle end of the left side of the partition 14, a drain valve 7 is fixedly installed at the right end of the bottom of the filter box 1, a rotating shaft 12 is movably connected to the middle end of the left side of the inner cavity of the filter box 1 through a bearing, a spiral guide groove 15 is opened at the left end of the rotating shaft 12, a fixed sleeve 21 is movably connected to the right end of the rotating shaft 12, a scraper 10 is fixedly connected to the right side of the outer surface of the fixed sleeve 21, and the right side of the scraper 10 is movably connected to the left side of the filter screen 9, a hydraulic cylinder 3 is fixedly installed at the lower end of the left side of the filter box 1, and a push plate 13 is fixedly installed at the output end of the hydraulic cylinder 3, the bottom of the push plate 13 is movably connected to the left end of the bottom of the inner cavity of the filter box 1, a guide rod 17 is fixedly connected to the middle end of the top of the push plate 13, and the top of the guide rod 17 is movably connected to the surface of the spiral guide groove 15.

[0022] Through the above technical scheme, through the setting of the filter 9, the dirt in the emulsion flowing through the filter box 1 can be effectively filtered, which effectively improves the cleanliness of the emulsion circulation. Through the setting of the hydraulic cylinder 3, the push plate 13, the guide rod 17, the spiral guide groove 15, the rotating shaft 12, the fixed sleeve 21, the drain valve 7 and the scraper 10, the effect of cleaning the surface of the filter 9 is achieved, and the filter 9 is effectively prevented from being blocked, thereby ensuring that the filtering work can operate stably for a long time. At the same time, it is convenient for personnel to discharge the dirt inside the filter box 1 in a centralized manner, which brings great convenience to the personnel's dirt cleaning and discharge work.

[0023] A support plate 11 is fixedly connected to the middle end of the top of the inner cavity of the filter box 1, and the lower end of the support plate 11 is movably connected to the right end of the rotating shaft 12 through a bearing.

[0024] Through the above technical solution and the provision of the support plate 11 , the purpose of supporting the right end of the rotating shaft 12 is achieved, thereby preventing the right end of the rotating shaft 12 from tilting.

[0025] A guide groove 19 is formed at the right end of the top of the rotating shaft 12 , and a guide block 18 is fixedly connected to the left end of the top of the inner cavity of the fixing sleeve 21 . The surface of the guide block 18 is movably connected to the surface of the guide groove 19 .

[0026] Through the above technical solution, by providing the guide groove 19 and the guide block 18 , the purpose of guiding the fixing sleeve 21 and the rotating shaft 12 is achieved, ensuring that the fixing sleeve 21 and the rotating shaft 12 can rotate synchronously.

[0027] The right side of the rotating shaft 12 is fixedly connected with a supporting spring 20 , and the right side of the supporting spring 20 is fixedly connected to the right side of the inner cavity of the fixing sleeve 21 .

[0028] Through the above technical solution and the provision of the support spring 20 , the purpose of supporting the fixing sleeve 21 is achieved.

[0029] The middle end of the guide rod 17 is movably connected to the slide rod 16 , and the left side of the slide rod 16 is fixedly connected to the lower end of the left side of the inner cavity of the filter box 1 .

[0030] Through the above technical solution, by setting the sliding rod 16, the purpose of guiding the guide rod 17 is achieved, and the guide rod 17 is prevented from tilting during the movement.

[0031] A liquid inlet pipe 2 is fixedly connected to the left end of the front surface of the filter box 1 , and a liquid discharge pipe 8 is fixedly connected to the middle end of the right side of the filter box 1 .

[0032] Through the above technical solution, by setting the liquid inlet pipe 2 and the liquid discharge pipe 8, it is convenient for personnel to connect with external pipelines.

[0033] The bottom of the outer surface of the filter box 1 is fixedly connected with columns 4 all around, the bottoms of the four columns 4 are fixedly connected with a bottom plate 5, and a collection box 6 is placed at the right end of the top of the bottom plate 5.

[0034] Through the above technical solution, the purpose of supporting the filter box 1 is achieved through the arrangement of the column 4 and the bottom plate 5, and the dirt discharged from the inside of the drain valve 7 is easily discharged through the arrangement of the collecting box 6.

[0035] The working principle of the utility model is: through the setting of the filter screen 9, the dirt in the emulsion flowing through the inside of the filter box 1 can be effectively filtered, which effectively improves the cleanliness of the emulsion circulation, and when the emulsion filtering and descaling operation is completed, the push plate 13 can be pushed to the right by controlling the extension of the hydraulic cylinder 3, and the movement of the push plate 13 can drive the guide rod 17 to move, and the guide rod 17 can push the rotating shaft 12 to rotate through the spiral guide groove 15 while moving, and the rotation of the rotating shaft 12 can drive the fixed sleeve 21 and the scraper 10 to rotate, so that the scraper 10 Under the action of rotation, the dirt attached to the surface of the filter screen 9 can be scraped off and fall into the interior of the filter box 1, thereby achieving the effect of cleaning the surface of the filter screen 9, effectively avoiding the filter screen 9 from being blocked, and ensuring that the filtering work can operate stably for a long time. At the same time, under the action of continuous movement of the push plate 13, the dirt cleaned and fallen at the bottom of the filter box 1 can be pushed to the right, so that the dirt can be above the drain valve 7, so that it is convenient for personnel to discharge the dirt inside the filter box 1 through the drain valve 7, which brings great convenience to the personnel's dirt cleaning and discharge work.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. An anti-scaling device for an emulsion system, comprising a filter box (1), characterized in that: The right end of the inner cavity of the filter box (1) is fixedly connected to a partition (14), the middle end of the left side of the partition (14) is fixedly installed with a filter screen (9), the right end of the bottom of the filter box (1) is fixedly installed with a sewage valve (7), the middle end of the left side of the inner cavity of the filter box (1) is movably connected to a rotating shaft (12) through a bearing, the left end of the rotating shaft (12) is provided with a spiral guide groove (15), the right end of the rotating shaft (12) is movably connected to a fixed sleeve (21), and the right side of the outer surface of the fixed sleeve (21) is fixedly connected to the fixed sleeve (21). A scraper (10) is connected, the right side of the scraper (10) is movably connected to the left side of the filter screen (9), a hydraulic cylinder (3) is fixedly installed at the lower end of the left side of the filter box (1), a push plate (13) is fixedly installed at the output end of the hydraulic cylinder (3), the bottom of the push plate (13) is movably connected to the left end of the bottom of the inner cavity of the filter box (1), the middle end of the top of the push plate (13) is fixedly connected to a guide rod (17), and the top of the guide rod (17) is movably connected to the surface of the spiral guide groove (15).

2. The anti-scaling device for an emulsion system according to claim 1, characterized in that: A support plate (11) is fixedly connected to the middle end of the top of the inner cavity of the filter box (1), and the lower end of the support plate (11) is movably connected to the right end of the rotating shaft (12) via a bearing.

3. The anti-scaling device for an emulsion system according to claim 1, characterized in that: A guide groove (19) is provided at the right end of the top of the rotating shaft (12), and a guide block (18) is fixedly connected to the left end of the top of the inner cavity of the fixing sleeve (21), and the surface of the guide block (18) is movably connected to the surface of the guide groove (19).

4. The anti-scaling device for an emulsion system according to claim 1, characterized in that: The right side of the rotating shaft (12) is fixedly connected to a support spring (20), and the right side of the support spring (20) is fixedly connected to the right side of the inner cavity of the fixing sleeve (21).

5. The anti-scaling device for an emulsion system according to claim 1, characterized in that: The middle end of the guide rod (17) is movably connected to a slide rod (16), and the left side of the slide rod (16) is fixedly connected to the lower end of the left side of the inner cavity of the filter box (1).

6. The anti-scaling device for an emulsion system according to claim 1, characterized in that: The left end of the front surface of the filter box (1) is fixedly connected to a liquid inlet pipe (2), and the middle end of the right side of the filter box (1) is fixedly connected to a liquid discharge pipe (8).

7. The anti-scaling device for an emulsion system according to claim 1, characterized in that: The bottom of the outer surface of the filter box (1) is fixedly connected with upright posts (4) on all sides, the bottoms of the four upright posts (4) are fixedly connected with a bottom plate (5), and a collection box (6) is placed at the right end of the top of the bottom plate (5).

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