Pipeline mixer blade and mixer

By designing multiple blade brackets and angular deflected fan blades, the problem of low mixing efficiency in the prior art is solved, and more efficient media mixing is achieved, which is suitable for a variety of pipeline sizes.

CN222489634UActive Publication Date: 2025-02-18MESTON (JIANGSU) TECH CO LTD
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Patent Information

Application Number
CN202420977084.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-18
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The mixing efficiency of existing pipeline mixers is low, especially when there are only two passages and the mixing passages are long, the efficiency is even less sufficient.

Method used

A pipe mixer blade is designed, including multiple blade brackets extending outward from the center of the circle and a fan-shaped blade with an angle deflection. The fan-shaped blades with different deflection directions are arranged on different bracket groups to form a blade group with different rotation directions. Multiple fluids with different spiral flows are formed by blade sets of different rotation directions.

Benefits of technology

By adding media paths to four and using the combination of zigzag and reverse rotation blade sets, the mixing efficiency is significantly improved. At the same time, the structure is simple, the installation is convenient, and the cost is low, and it is suitable for pipes of all sizes.

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Abstract

The utility model discloses a pipeline mixer blade which comprises a support set formed by a plurality of blade supports extending outwards from the circle center in the radial direction, each blade support is connected with a fan-shaped blade with a deflection angle towards the same side, the fan-shaped blades are connected with the straight edges of the fan-shaped blades, and the deflection directions of all the fan-shaped blades on the same support set are consistent. The fan-shaped blades with different deflection directions are arranged on the different support sets to form blade sets with different rotation directions, and media form multiple fluids with different rotational flows through the blade sets with different rotation directions. According to the utility model, a specific structure is adopted, a medium passage is changed into four clockwise and anticlockwise rotating blades which are combined for use, the mixing efficiency is greatly improved, the structure is simple, and the installation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline mixing, in particular to a pipeline mixer blade and a mixer. Background Art

[0002] Currently, the commonly used pipeline mixers mostly use blades in the form of alternating positive and negative spirals. The mixed medium generates swirl in two passages and reverses the swirl direction at the next opposite spiral mouth to achieve a sufficient mixing effect. However, there are only two passages and the mixing passage is too long, so the efficiency is low. Summary of the invention

[0003] Purpose of the utility model: In order to overcome the shortcomings of the background technology, the first purpose of the utility model is to request protection for a pipeline mixer blade;

[0004] The second object is to disclose a pipeline mixer based on the above blades.

[0005] Technical solution: The pipeline mixer blade disclosed by the utility model includes a bracket group formed by multiple blade brackets extending radially outward from the center of a circle, each blade bracket is connected to a fan-shaped blade with an angle deflection on the same side and is connected to the straight edge of the fan-shaped blade, the deflection direction of all fan-shaped blades on the same bracket group is consistent, and blade groups with different rotation directions are formed by arranging fan-shaped blades with different deflection directions on different bracket groups, and the medium forms a multi-channel fluid with different swirls through the blade groups with different rotation directions.

[0006] Furthermore, four blade supports are evenly spaced apart in a circular plane, and the fan-shaped blades are correspondingly arranged in a quarter-circle structure.

[0007] Furthermore, the blade bracket is formed by connecting a long bracket in the middle through a slot, and the fan-shaped blade is a semicircular structure with the long bracket as the diameter, and the middle part is separated and deflected to both sides.

[0008] Furthermore, the deflection angle of the fan-shaped blades is 45°.

[0009] The pipeline mixer based on the above blades includes a mixing pipeline, in which a plurality of blade groups are axially spaced apart, the blade groups are fixed to the inner wall of the mixing pipeline through the outer ring of the blade bracket, the flow direction of the medium in the pipeline is consistent with the side where the blades of the blade group are located, and the rotation directions of adjacent blade groups are opposite.

[0010] Furthermore, adjacent blade groups are arranged with a circumferential deflection of 45°.

[0011] Beneficial effects: Compared with the prior art, the advantages of the utility model are: adopting a specific structure, changing the medium passage into four, and using a combination of forward and reverse rotating blades, which greatly increases the mixing efficiency, and has a simple structure and is easy to install; it can be processed by laser cutting, with low cost, and is suitable for use in pipes of various sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a structural diagram of blade groups with different rotation directions of the utility model;

[0013] Figure 2 This is a diagram of a blade group separation structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the installation of the pipeline mixer of the utility model. DETAILED DESCRIPTION

[0015] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] like Figure 1 The pipeline mixer blade shown includes a bracket group formed by multiple blade brackets 1 extending radially outward from the center of a circle, each blade bracket 1 is connected to a fan-shaped blade 2 with an angle deflection on the same side and is connected to the straight edge of the fan-shaped blade 2, the deflection direction of all fan-shaped blades 2 on the same bracket group is consistent, and blade groups with different rotation directions are formed by arranging fan-shaped blades 2 with different deflection directions on different bracket groups, and the medium forms multiple fluids with different swirls through the blade groups with different rotation directions.

[0017] The blade supports 1 are four evenly spaced in a circular plane, and the fan-shaped blades 2 are correspondingly arranged in a quarter-circle structure.

[0018] like Figure 2 As shown, the blade bracket 1 is formed by a long bracket connected in the middle through a slot, and the fan-shaped blade 2 is a semicircular structure with the long bracket as the diameter. The middle part of the blade is separated by laser cutting and deflected to both sides, and the deflection angle of the fan-shaped blade 2 is 45°.

[0019] like Figure 3 As shown, when the above blades are applied to the mixer pipe, a plurality of blade groups are axially spaced apart in the mixing pipe 3, and the blade group is fixed to the inner wall of the mixing pipe 3 through the outer ring of the blade bracket 1. The flow direction of the medium in the pipe is consistent with the side where the blades of the blade group are located, and the rotation directions of adjacent blade groups are opposite, and the adjacent blade groups are circumferentially deflected by 45°.

[0020] After the medium flows out from the front blade group, it is aligned with the channel opening of the rear blade group. Under the action of two groups of blades with different rotation directions, it performs alternating forward and reverse rotation to achieve the purpose of sufficient mixing.

Claims

1. A pipeline mixer blade, characterized in that: The invention comprises a support group formed by a plurality of blade supports (1) extending radially outward from the center of a circle, each blade support (1) being connected to a fan-shaped blade (2) with an angled deflection on the same side and connected to the straight edge of the fan-shaped blade (2), the deflection direction of all the fan-shaped blades (2) on the same support group being consistent, and blade groups with different rotation directions being formed by arranging fan-shaped blades (2) with different deflection directions on different support groups, and a medium passing through the blade groups with different rotation directions forms a multi-channel fluid with different swirls.

2. The pipeline mixer blade according to claim 1, characterized in that: Four blade supports (1) are evenly spaced in a circular plane, and the fan-shaped blades (2) are correspondingly arranged in a quarter-circle structure.

3. The pipeline mixer blade according to claim 2, characterized in that: The blade bracket (1) is formed by connecting a long bracket to a middle portion in the form of a slot, and the fan-shaped blade (2) is a semicircular structure with the long bracket as the diameter, and is separated in the middle and bent to both sides.

4. The pipeline mixer blade according to claim 1, characterized in that: The deflection angle of the fan-shaped blades (2) is 45°.

5. A pipeline mixer, characterized in that: The invention comprises a mixing pipeline (3) and pipeline mixer blades, wherein the pipeline mixer blades comprise a bracket group formed by a plurality of blade brackets (1) extending radially outward from the center of a circle, each blade bracket (1) being connected to a fan-shaped blade (2) with an angle deflection on the same side and connected to a straight edge of the fan-shaped blade (2), the deflection direction of all the fan-shaped blades (2) on the same bracket group being consistent, and blade groups with different rotation directions being formed by arranging fan-shaped blades (2) with different deflection directions on different bracket groups, and the medium passing through the blade groups with different rotation directions forms a multi-channel fluid with different swirls; A plurality of blade groups are arranged axially at intervals in the mixing pipe (3); the blade groups are fixed to the inner wall of the mixing pipe (3) via the outer ring of the blade support (1); the flow direction of the medium in the pipe is consistent with the side where the blades of the blade group are located, and the rotation directions of adjacent blade groups are opposite.

6. The pipeline mixer according to claim 5, characterized in that: Adjacent blade groups are arranged with a circumferential deflection of 45°.