MIM product surface treatment device
By designing a MIM product surface treatment device that includes spray box, support block, clamping assembly, tipping assembly and moving assembly, the impact on staff during the MIM product spraying process is solved, and the full spraying of the product surface is achieved. and effective treatment of liquids and harmful gases inside the spray box.
Patent Information
- Application Number
- CN202421181846.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the MIM product spraying process, staff are susceptible to sputtering of sprayed liquid, which affects their health.
A MIM product surface treatment device is designed, including a spray box, a support block, a clamping assembly, a tipping assembly and a moving assembly. Through the coordinated work of these components, the full spraying and treatment of the product is achieved.
It effectively reduces the impact on staff during the spraying process, realizes sufficient spraying on the product surface, and simplifies the collection of liquids inside the spraying box and the treatment of harmful gases.
Smart Images

Figure CN222490633U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of surface treatment, and in particular to a MIM product surface treatment device. Background Art
[0002] MIM stands for Metal Powder Injection Molding, which is a new type of powder metallurgy near-net-shape molding technology formed by introducing modern plastic injection molding technology into the field of powder metallurgy. The main production process is: first, the solid powder is evenly mixed with the organic binder, and after granulation, it is injected into the mold cavity by an injection molding machine under the heated plastic state for curing and forming, and then the binder in the formed blank is removed by chemical or thermal decomposition methods, and finally the final product is obtained by sintering and densification. Compared with traditional processes, it has the characteristics of high precision, uniform organization, excellent performance, and low production cost.
[0003] During the production process of MIM, the surface of the product also needs to be sprayed to increase the product's oxidation resistance, corrosion resistance, wear resistance and make the product more beautiful.
[0004] At present, when spraying, the surface of the product is mainly sprayed by workers holding a spray gun. This method easily causes the liquid sprayed by the spray gun to splash on the workers, causing the workers to come into direct contact with the sprayed liquid, which may affect the health of the workers. Utility Model Content
[0005] In order to reduce the impact on workers during the spraying process of MIM products, the present application provides a MIM product surface treatment device.
[0006] The present application provides a MIM product surface treatment device that adopts the following technical solution:
[0007] A MIM product surface treatment device includes a spray box, a support block is provided inside the spray box, a placement groove is opened on the upper side of the support block, a rotating motor is fixedly connected to the lower side of the support block for driving the support block to rotate, the support block is connected to a clamping component for clamping the product inside the placement groove, a spray head is provided inside the spray box, and the spray head is connected to a moving component for driving the spray head to move.
[0008] By adopting the above technical solution, when the product needs to be sprayed, the product is placed inside the placement slot, then clamped by the clamping assembly, and then the product inside the placement slot is sprayed by the nozzle. During the spraying process, the nozzle is driven to move by the moving assembly and the support block and the product are driven to rotate by the rotating motor, thereby achieving a full spraying process of the product, thereby reducing the impact on surrounding personnel during the process of spraying the product.
[0009] Optionally, the clamping assembly includes clamping plates slidably inserted into two opposite side walls of the placement groove, and the opposite sides of the two clamping plates are connected to clamping cylinders.
[0010] By adopting the above technical solution, when it is necessary to clamp the product inside the placement slot, the two clamping cylinders are started, and the two clamping cylinders drive the two clamping plates to abut against the product to achieve the clamping process of the product.
[0011] Optionally, the support block is connected to a tilting assembly for driving the product inside the placement groove to flip.
[0012] By adopting the above technical solution and setting up a tilting assembly, the product inside the placement slot can be tilted, thereby reducing the phenomenon that the side of the product inside the placement slot is difficult to be sprayed.
[0013] Optionally, the tilting assembly includes a plurality of tilting rods slidably inserted into the bottom wall of the placement slot, and the lower end of each tilting rod is connected to a tilting cylinder for driving the tilting rod to move up and down.
[0014] By adopting the above technical solution, when the product needs to be tilted, the tilting cylinder is turned on according to the required tilting position, and the tilting cylinder drives the tilting rod to contact the product, thereby realizing the process of driving the product to tilt.
[0015] Optionally, the moving component includes a slider fixedly connected to the spray head, a slide groove is provided on the inner wall of the spray box, the slider is inserted into the slide groove and moves along the length direction of the slide groove, the slider is penetrated by and threadedly connected with a moving screw, and one end of the moving screw is fixedly connected to a moving motor.
[0016] By adopting the above technical solution, when it is necessary to move the nozzle, the moving motor is started, and the moving motor drives the moving screw to rotate. During the rotation process, the moving screw drives the slider to move along the slide groove, and during the movement of the slider, the nozzle is driven to move, thereby realizing the movement process of the nozzle.
[0017] Optionally, the vertical cross-section of the support block is set to a trapezoid, and a plurality of liquid flow holes are opened on the side wall of the support block, which penetrate the side wall of the support block and are connected to the inside of the placement groove. The inner bottom wall of the spray box is set at an angle, and the side wall on the downward side of the inner bottom wall of the spray box is connected to a liquid outlet pipe, and a valve is installed on the liquid outlet pipe.
[0018] By adopting the above technical solution, when there is liquid inside the placement tank, it can flow through the liquid flow hole to the inner bottom wall of the spray box, and then flow along the inner bottom wall to the liquid outlet pipe. When it is necessary to collect the liquid inside the spray box, the valve can be opened to allow the liquid to flow out from the liquid outlet pipe, thereby reducing the phenomenon that excess liquid inside the spray box is difficult to collect.
[0019] Optionally, the support box is connected to a dust suction pipe, a dust suction fan is installed on the dust suction pipe, and one end of the dust suction pipe away from the spray box is connected to a processing box.
[0020] By adopting the above technical solution, the dust suction fan is turned on during the spraying process, and the dust suction fan drives the dust and harmful gases inside the spray box to move into the processing box, thereby reducing the phenomenon of workers inhaling harmful gases or dust inside the spray box when taking products inside the spray box.
[0021] Optionally, the bottom of the treatment box is filled with water, the dust suction pipe is connected to the bottom of the side wall of the treatment box, a drying plate is provided inside the treatment box above the water surface, an activated carbon plate is provided on the upper side of the drying plate, and an air vent is opened on the top of the treatment box.
[0022] By adopting the above technical solution, when the vacuum pipe transports harmful gases and dust to the inside of the treatment box, the harmful gases contact water, drying plates and activated carbon plates in turn, and then the remaining gases are discharged from the air holes, thereby achieving sufficient treatment of dust and harmful gases.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The process of fully spraying the surface of the product can be achieved by setting the support plate, the clamping assembly, the tilting assembly and the moving assembly;
[0025] 2. By setting the liquid flow hole and tilting the inner bottom wall of the spray box, and setting the liquid outlet pipe and valve, the collection process of the liquid inside the spray box is facilitated;
[0026] 3. By setting up a dust suction pipe, a dust suction fan and a processing box, the harmful gas and dust generated inside the spray box can be fully processed. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0028] Figure 2 It is a cross-sectional view of the overall structure of an embodiment of the present application.
[0029] Figure 3 yes Figure 2 A partial enlarged schematic diagram of the structure A in the middle.
[0030] Explanation of the reference numerals: 1. Spray box; 11. Liquid outlet pipe; 12. Valve; 13. Slide; 2. Support block; 21. Placement slot; 22. Liquid flow hole; 3. Rotating motor; 4. Clamping assembly; 41. Clamping plate; 42. Clamping cylinder; 5. Spray head; 6. Moving assembly; 61. Slider; 62. Moving screw; 63. Moving motor; 7. Tilt assembly; 71. Tilt rod; 72. Tilt cylinder; 8. Dust suction pipe; 81. Dust suction fan; 9. Processing box; 91. Drying plate; 92. Activated carbon plate; 93. Air vent. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1 -Attached Figure 3 This application is described in further detail.
[0032] The present application embodiment discloses a MIM product surface treatment device, referring to Figure 1 and Figure 2 The invention comprises a spray box 1, wherein a horizontally arranged support block 2 is arranged in the middle of the spray box 1, and a placement groove 21 is arranged in the middle of the upper surface of the support block 2. A vertically arranged rotating motor 3 is arranged at the bottom of the support block 2, and the output shaft of the rotating motor 3 is arranged vertically upward and fixedly connected to the middle of the bottom of the support block 2.
[0033] A clamping assembly 4 is provided inside the support block 2 , and the clamping assembly 4 is used to clamp the product inside the placement groove 21 .
[0034] A spray head 5 is disposed on the upper side of one of the inner walls of the spray box 1 , and a moving assembly 6 is connected between the spray head 5 and an adjacent side wall of the spray box 1 , and the moving assembly 6 is used to drive the spray head 5 to move up and down.
[0035] When it is necessary to spray the outer surface of the product, the product is placed inside the placement groove 21, and the product inside the placement groove 21 is clamped by the clamping component 4, and then the product inside the placement groove 21 is sprayed by the nozzle 5. During the spraying process, the nozzle 5 is driven up and down by the moving component 6, and the support block 2 is driven to rotate by the rotating motor 3, so that the product inside the placement groove 21 can be fully sprayed.
[0036] Reference Figure 2 and Figure 3 The clamping assembly 4 includes four clamping plates 41 arranged opposite to each other. The four clamping plates 41 are arranged one by one corresponding to the four side walls of the placement slot 21. Each clamping plate 41 can be slidably inserted into the corresponding side wall of the placement slot 21 and slidably abuts against the side wall of the placement slot 21. A horizontally arranged clamping cylinder 42 is fixedly connected to one side of each clamping plate 41 close to the corresponding side wall of the placement slot 21.
[0037] When the product is placed inside the placement groove 21, the four clamping cylinders 42 are started, and the four clamping cylinders 42 drive the four clamping plates 41 to abut against the product, thereby realizing the clamping process of the product.
[0038] The support block 2 is connected with a tilting assembly 7, and the tilting assembly 7 is used to drive the product inside the placement groove 21 to turn over.
[0039] By providing the tilting assembly 7 , after the upper side of the product is sprayed, the product can be turned over by the tilting assembly 7 , so that the product can be fully sprayed by the spray head 5 .
[0040] The tilting assembly 7 includes a plurality of tilting rods 71, each of which is vertically inserted into the bottom wall of the placement slot 21. In this embodiment, the number of the tilting rods 71 is set to four, and the four tilting rods 71 are evenly distributed at the edge of the bottom wall of the placement slot 21. One end of each tilting rod 71 located inside the support block 2 is fixedly connected to a vertically arranged tilting cylinder 72.
[0041] After the spraying of the upper side of the product is completed, the tilting cylinder 72 is started, and the tilting cylinder 72 drives the tilting rod 71 to contact the product, thereby realizing the process of driving the product to flip.
[0042] The moving assembly 6 includes a slider 61 fixedly connected to the side of the spray head 5 near the side wall of the spray box 1, and a slide groove 13 for the slider 61 to be inserted and slide is provided on the side wall of the spray box 1 on one side of the slider 61, and the slide groove 13 is vertically provided. The slider 61 is penetrated and threadedly connected with a vertically arranged moving lead screw 62, and the upper end of the moving lead screw 62 is hung through the top side wall of the spray box 1 and fixedly connected with a moving motor 63.
[0043] When the nozzle 5 needs to be moved, the moving motor 63 is started, and the moving motor 63 drives the moving screw 62 to rotate. The moving screw 62 drives the slider 61 to move along the length direction of the slide groove 13 during the rotation process, and the slide groove 13 drives the nozzle 5 to move during the movement process.
[0044] The vertical cross-section of the support block 2 is set to be trapezoidal, and a plurality of flow holes 22 are opened in the side wall of the support block 2. Each flow hole 22 is connected to the bottom of the side wall of the placement groove 21 and at the same time penetrates the side wall of the support block 2 to be connected to the outside world, and each flow hole 22 is opened gradually tilted downward from the side close to the placement groove 21 to the side away from the placement groove 21.
[0045] The inner bottom wall of the spray box 1 is arranged to be gradually inclined downward from one side to the other side. A liquid outlet pipe 11 is connected to the side wall of the spray box 1 opposite to the inner bottom wall, and the liquid outlet pipe 11 is connected to the bottom of the side wall of the spray box 1. A valve 12 is installed on the part of the liquid outlet pipe 11 located outside the spray box 1.
[0046] The liquid inside the placement groove 21 can flow along the side wall of the support block 2 to the inner bottom wall of the spray box 1 through the liquid flow hole 22, and then the liquid gradually slides downward along the inner bottom wall of the spray box 1 to the liquid outlet pipe 11, and then the valve 12 is opened to allow the liquid inside the spray box 1 to flow out from the liquid outlet pipe 11, thereby facilitating the process of the staff collecting the liquid inside the spray box 1.
[0047] The top wall of the spray box 1 is penetrated and fixedly connected with a dust suction pipe 8, and the part of the dust suction pipe 8 outside the spray box 1 is connected with a dust suction fan 81. The end of the dust suction pipe 8 away from the spray box 1 is connected with a treatment box 9 and fixedly connected to the bottom of the side wall of the treatment box 9.
[0048] The bottom of the treatment box 9 is filled with water, and a horizontally arranged drying plate 91 is provided in the middle of the treatment box 9, and the side wall of the drying plate 91 is fixedly connected to the inner wall of the treatment box 9. An activated carbon plate 92 is provided on the upper side of the drying plate 91 and arranged parallel to the drying plate 91, and the side wall of the activated carbon plate 92 is fixedly connected to the side wall of the treatment box 9. A plurality of air holes 93 are provided on the top of the treatment box 9.
[0049] During the spraying process, the dust suction fan 81 is turned on to suck the harmful gases and dust inside the spray box 1 to the treatment box 9. Then, the dust and harmful gases first come into contact with water so that the dust and part of the harmful gases are mixed in the water. The remaining gas continues to move upward and is adsorbed by the activated carbon plate 92 after passing through the drying plate 91. Then, the remaining gas floats out from the air vents 93, thereby realizing the treatment of the dust and harmful gases generated during the spraying process.
[0050] The implementation principle of a MIM product surface treatment device in an embodiment of the present application is: placing the product to be sprayed into the placement groove 21, and then clamping it through the clamping component 4.
[0051] The moving assembly 6 is started to drive the spray head 5 to move, and the product is sprayed through the spray head 5. The product is turned over by the tilting assembly 7 to achieve full spraying of the product.
[0052] The liquid generated during spraying flows out from the liquid outlet pipe 11, and the gas and dust generated enter the processing box 9 through the dust suction pipe 8 for processing.
[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A MIM product surface treatment device, characterized in that: The invention comprises a spray box (1), wherein a support block (2) is arranged inside the spray box (1), a placement groove (21) is opened on the upper side of the support block (2), a rotating motor (3) is fixedly connected to the lower side of the support block (2) for driving the support block (2) to rotate, the support block (2) is connected to a clamping component (4) for clamping the product inside the placement groove (21), and a spray head (5) is arranged inside the spray box (1), and the spray head (5) is connected to a moving component (6) for driving the spray head (5) to move.
2. A MIM product surface treatment device according to claim 1, characterized in that: The clamping assembly (4) comprises a clamping plate (41) which is slidably inserted into two opposite side walls of the placement groove (21), and the opposite sides of the two clamping plates (41) are connected to a clamping cylinder (42).
3. The MIM product surface treatment device according to claim 1, characterized in that: The support block (2) is connected to a tilting assembly (7) for driving the product inside the placement groove (21) to flip.
4. A MIM product surface treatment device according to claim 3, characterized in that: The tilting assembly (7) comprises a plurality of tilting rods (71) slidably inserted into the bottom wall of the placement groove (21), and the lower end of each tilting rod (71) is connected to a tilting cylinder (72) for driving the tilting rod (71) to move up and down.
5. The MIM product surface treatment device according to claim 1, characterized in that: The moving component (6) includes a slider (61) fixedly connected to the spray head (5); a slide groove (13) is provided on the inner wall of the spray box (1); the slider (61) is inserted into the slide groove (13) and moves along the length direction of the slide groove (13); the slider (61) is penetrated by and threadedly connected with a moving screw (62); one end of the moving screw (62) is fixedly connected with a moving motor (63).
6. The MIM product surface treatment device according to claim 1, characterized in that: The vertical cross-section of the support block (2) is arranged in a trapezoidal shape. The side wall of the support block (2) is provided with a plurality of liquid flow holes (22) penetrating the side wall of the support block (2) and connected to the interior of the placement groove (21). The inner bottom wall of the spray box (1) is arranged obliquely. The side wall of the inner bottom wall of the spray box (1) is connected to a liquid outlet pipe (11) on the side wall inclined downward. A valve (12) is installed on the liquid outlet pipe (11).
7. The MIM product surface treatment device according to claim 1, characterized in that: The spray box (1) is connected to a dust suction pipe (8), a dust suction fan (81) is installed on the dust suction pipe (8), and one end of the dust suction pipe (8) away from the spray box (1) is connected to a processing box (9).
8. The MIM product surface treatment device according to claim 7, characterized in that: The bottom of the treatment box (9) is filled with water, the dust suction pipe (8) is connected to the bottom of the side wall of the treatment box (9), a drying plate (91) is provided inside the treatment box (9) at a position above the water surface, an activated carbon plate (92) is provided on the upper side of the drying plate (91), and a ventilation hole (93) is opened on the top of the treatment box (9).