Device for automatically screening large materials in solid particles
By designing a servo motor-driven cleaning device in the deblocking device, the problem of powder accumulation on the inner side of the window is solved, the clarity and operation efficiency of the window is improved, the ability to take out large pieces is enhanced, and the use effect of the deblocking device is improved and Production efficiency of material packaging.
Patent Information
- Application Number
- CN202421270580.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the material screening process of existing block deleters, particulate material powder will be adhered to the inside of the window, affecting the clarity of the window and the observation of the operator, resulting in excessive accumulation of large particles, reducing the screening effect and work efficiency.
An automatic screening device is designed, including a cleaning device driven by a servo motor. The cleaning device includes a brush plate and a scraper. The servo motor drives the brush plate to rotate on the surface of the window, and combines the sliding effect of the scraper to effectively clean the powder on the window. Keep the window clear.
Through the use of the cleaning device, the clarity of the window is significantly improved, the operator's ability to observe the internal operation of the block debris is enhanced, and large pieces of material are taken out in a timely and effective manner, which improves the use effect and work efficiency of the block debris is promoted, and Production efficiency of material packaging.
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Figure CN222490872U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screening devices, in particular to a device for automatically screening large blocks of solid particles. Background Art
[0002] The screening device is a device used in the material processing and production process. Its main function is to filter out unqualified materials. For example, in the production and processing of granular materials, due to many reasons such as the large gap between the cutter and the template and the bluntness of the cutter, some large pieces of material will be produced and enter the product silo through the pneumatic conveying system. In the product packaging process, it flows to the entrance of the packaging machine by gravity, causing the pipeline of the packaging machine entrance to be blocked. At the same time, the packaging machine alarms and stops running, seriously affecting the product packaging efficiency. At this time, a deblocker will be used to remove the large pieces of material.
[0003] When the existing deblocker is in use, the deblocker is installed on the vertical pipeline connecting the product silo and the packaging machine inlet. The large blocks of material entrained in the product particles enter from the inlet and are then retained on the upper part of the grille and slide to the edge of the equipment due to gravity. The particles pass through the grille holes normally and enter the packaging machine from the outlet. Then, during the operator's daily inspection, if he finds large blocks of material in the equipment through the window, he can open the quick-opening hand hole to take out the large blocks of material in the equipment and then close the quick-opening hand hole. However, it is found in actual use that when the deblocker is used normally for material screening, more and more granular material powder will adhere to the inside of the window, affecting the clarity of the window, which in turn affects the operator's observation, resulting in excessive accumulation of large blocks of particles, affecting the normal screening of granular materials, and reducing the use effect and work efficiency of the deblocker. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when the deblocker is used normally for material screening, more and more granular material powder will adhere to the inner side of the window, affecting the clarity of the window, thereby affecting the observation of the operator, resulting in excessive accumulation of large particles, affecting the normal screening of the granular material, and reducing the use effect and work efficiency of the deblocker. A device for automatically screening large lumps of solid particles is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for automatically screening large blocks of solid particles, including a deblocker, an inlet is provided on one side surface of the deblocker, an outlet is provided on the side of the deblocker away from the inlet, windows are respectively provided on both sides of the surface of the deblocker, a quick-opening pipe is connected to the surface of one side of the deblocker, a grid plate is fixedly connected to the inner wall of the deblocker, the grid plate is inclined, a cleaning device is provided on the side of the window close to the grid plate, the cleaning device includes a servo motor, the servo motor is fixedly connected to the surface of the window, a first gear is fixedly connected to the output end of the servo motor, a rotating rod is fixedly connected to the surface of the servo motor, a second gear is rotatably connected to the circular arc surface of the rotating rod, the first gear is meshed with the second gear, and a brush plate is fixedly connected to one side surface of the second gear
[0006] The effect achieved by the above components is: when the deblocker is packaging granular materials, the operator can better observe the internal operation and screening conditions of the deblocker with the help of the viewing window, so as to remove large lumps of material in a timely and effective manner, which further ensures the use effect and work efficiency of the deblocker and speeds up the packaging production efficiency of the material.
[0007] Preferably, scrapers are fixedly connected to both sides of the surface of the brush plate, and the scrapers are slidably connected to the surface of the window.
[0008] The effect achieved by the above components is: through the setting of the scraper, the powder on the window can be better processed, thereby better ensuring the clarity of the window and improving the use effect of the cleaning device.
[0009] Preferably, a protective plate is fixedly connected to the surface of the servo motor, and the cross-section of the protective plate is "V"-shaped.
[0010] The effect achieved by the above components is: through the setting of the protective plate, the material is not easy to fall on the first gear and the second gear when falling, causing it to be stuck during meshing rotation, thereby ensuring the normal use of the cleaning device.
[0011] Preferably, the output end of the servo motor is provided with a protective sleeve, and the protective sleeve is fixedly connected to the surface of the servo motor.
[0012] The effect achieved by the above components is that, by setting the protective cover, it is difficult for powder to enter the inside of the servo motor when it is in use, thereby ensuring the normal use of the servo motor.
[0013] Preferably, a limiting groove is provided on one side surface of the brush plate, an inner wall of the limiting groove is slidably connected with an arc plate, and the arc plate is fixedly connected to the surface of the window.
[0014] The effect achieved by the above components is: through the sliding arrangement of the arc plate and the limit groove, the brush plate is more stable when rotating and is not prone to shaking, thereby better cleaning the powder adhering to the window.
[0015] Preferably, an auxiliary device is provided on the surface of the grille plate, and the auxiliary device includes a mounting frame, which is fixedly connected to the surface of the grille plate, a mounting block is clamped on the inner wall of the mounting frame, bolts are threadedly connected through the surface of the mounting frame, and the bolts are threadedly connected to the surface of the mounting block, and a collecting plate is fixedly connected to the surface of the mounting block, and the cross-section of the collecting plate is "V" shaped.
[0016] The effect achieved by the above components is that when large pieces of material are trapped on the grid plate, they can be more concentrated and less likely to disperse, making it more convenient for operators to take out the large pieces of material from the quick-opening pipe, thereby improving the efficiency of taking out the large pieces of material.
[0017] Preferably, reinforcement pads are fixedly connected to the inner walls of the installation frame on the sides close to each other, and the reinforcement pads are rubber pads.
[0018] The effects achieved by the above components are: by providing the reinforcement pad, the friction force between the mounting block and the mounting frame is further increased, thereby making the installation more stable and further improving the assembly stability of the collecting plate.
[0019] Preferably, an operating block is fixedly connected to the surface of the bolt, and a plurality of anti-slip protrusions are provided on the surface of the operating block.
[0020] The effects achieved by the above components are: through the setting of the operating block, the bolt is more convenient to use, and the installation block can be installed and fixed more conveniently, thereby improving the convenience of using the bolt.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] In the utility model, when the deblocker is packaging granular materials, the operator can better see the internal operation and screening conditions of the deblocker with the help of the viewing window, so as to timely and effectively remove large pieces of material, further ensure the use effect and work efficiency of the deblocker, and accelerate the packaging production efficiency of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the cleaning device of this application;
[0025] Figure 3 For this application Figure 2A schematic diagram of the side three-dimensional structure;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the auxiliary device of this application.
[0027] Legend: 1. Block remover; 2. Inlet; 3. Outlet; 4. Grille plate; 5. Quick-opening pipe; 6. Cleaning device; 61. Servo motor; 62. First gear; 63. Turn rod; 64. Second gear; 65. Brush plate; 66. Scraper; 67. Protective plate; 68. Protective cover; 69. Arc plate; 610. Limiting groove; 7. Auxiliary device; 71. Mounting frame; 72. Mounting block; 73. Collecting plate; 74. Bolt; 75. Reinforcement pad; 76. Operating block. DETAILED DESCRIPTION
[0028] Embodiment 1, as Figure 1 As shown, a device for automatically screening large blocks in solid particles includes a deblocker 1, an inlet 2 is provided on one side surface of the deblocker 1, an outlet 3 is provided on the side of the deblocker 1 away from the inlet 2, windows 8 are respectively provided on both sides of the surface of the deblocker 1, a quick-opening pipe 5 is connected to one side surface of the deblocker 1, a grid plate 4 is fixedly connected to the inner wall of the deblocker 1, the grid plate 4 is inclined, a cleaning device 6 is provided on the side of the window 8 close to the grid plate 4, and an auxiliary device 7 is provided on the surface of the grid plate 4.
[0029] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: the cleaning device 6 includes a servo motor 61, the servo motor 61 is fixedly connected to the surface of the window 8, the output end of the servo motor 61 is fixedly connected to a first gear 62, the surface of the servo motor 61 is fixedly connected to a rotating rod 63, the arc surface of the rotating rod 63 is rotatably connected to a second gear 64, the first gear 62 is meshed with the second gear 64, and a brush plate 65 is fixedly connected to one side surface of the second gear 64. When the deblocker 1 is used to screen large blocks in the granular material, the deblocker 1 is first installed on the vertical pipeline connecting the product silo and the packaging machine inlet 2, and the large blocks entrained in the product particles enter from the inlet 2, and then are retained on the upper part of the grille and are filtered out by the deblocker 1. Due to the action of gravity, the particles slide to the edge of the equipment, pass through the grille holes normally, and then enter the packaging machine from the outlet 3. At the same time, the servo motor 61 is started. Because the first gear 62 is meshed with the second gear 64, the brush plate 65 rotates under the drive of the servo motor 61, and the brush plate 65 reciprocates and rubs on the surface of the window 8 to remove the particle powder adhering to the window 8. At this time, when the deblocker 1 is packaging the granular material, the operator can better use the window 8 to penetrate the internal operation and screening of the deblocker 1, so as to remove the large pieces of material in time and effectively, which further ensures the use effect and work efficiency of the deblocker 1 and speeds up the packaging production efficiency of the material.
[0030] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: scrapers 66 are fixedly connected to both sides of the surface of the brush plate 65, and the scrapers 66 are slidably connected to the surface of the window 8. Through the arrangement of the scrapers 66, the powder on the window 8 can be better handled, thereby better ensuring the clarity of the window 8 and improving the use effect of the cleaning device 6. A protective plate 67 is fixedly connected to the surface of the servo motor 61, and the cross-section of the protective plate 67 is "V" shaped. Through the arrangement of the protective plate 67, the material is not easy to fall on the first gear 62 and the second gear 64 when falling, causing it to be stuck during meshing rotation, thereby ensuring the normal use of the cleaning device 6.
[0031] Reference Figure 1 , Figure 2 and Figure 3 As shown, in the present embodiment: the output end of the servo motor 61 is provided with a protective sleeve 68, and the protective sleeve 68 is fixedly connected to the surface of the servo motor 61. Through the setting of the protective sleeve 68, it is not easy for powder to enter the inside of the servo motor 61 when it is in use, thereby ensuring the normal use of the servo motor 61. A limiting groove 610 is provided on one side surface of the brush plate 65, and an arc plate 69 is slidably connected to the inner wall of the limiting groove 610. The arc plate 69 is fixedly connected to the surface of the window 8. Through the sliding setting of the arc plate 69 and the limiting groove 610, the brush plate 65 is more stable when rotating and is not easy to shake, thereby better cleaning the powder adhering to the window 8.
[0032] Reference Figure 1 and Figure 4 As shown, in the present embodiment: the auxiliary device 7 comprises a mounting frame 71, the mounting frame 71 is fixedly connected to the surface of the grille plate 4, the inner wall of the mounting frame 71 is clamped with a mounting block 72, the surface of the mounting frame 71 is threadedly connected with a bolt 74, the bolt 74 is threadedly connected to the surface of the mounting block 72, the surface of the mounting block 72 is fixedly connected with a collecting plate 73, and the cross-section of the collecting plate 73 is "V" shaped. When the collection of large pieces of material on the grille plate 4 is strengthened, the mounting block 72 fixedly connected on the collecting plate 73 is first clamped in the mounting frame 71 on the surface of the collecting plate 73, and then the bolt 74 is threadedly connected to the surface of the mounting frame 71 until it penetrates, and until the bolt 74 is threadedly connected to the mounting block 72. At this time, when large pieces of material are trapped on the grille plate 4, they can be more concentrated and not easily dispersed, so that it is more convenient for the operator to take out the large pieces of material from the quick-opening pipe 5, thereby improving the work efficiency of taking out large pieces of material.
[0033] Reference Figure 1 and Figure 4As shown, in the present embodiment: the inner walls of the mounting frame 71 are fixedly connected on one side thereof close to each other with reinforcing pads 75, and the reinforcing pads 75 are rubber pads. Through the provision of the reinforcing pads 75, the clamping friction between the mounting block 72 and the mounting frame 71 is further increased, thereby making the installation more stable, and further improving the assembly stability of the collecting plate 73. The surface of the bolt 74 is fixedly connected with an operating block 76, and the surface of the operating block 76 is provided with a plurality of anti-slip protrusions. Through the provision of the operating block 76, the bolt 74 is more convenient to use, and then the mounting block 72 is installed and fixed more conveniently, thereby improving the convenience of using the bolt 74.
[0034] Working principle: When using the deblocker 1 to screen large lumps in granular materials, first install the deblocker 1 on the vertical pipeline connecting the product silo and the packaging machine inlet 2. The large lumps entrained in the product particles enter from the inlet 2, and then are retained on the upper part of the grille and slide to the edge of the equipment due to gravity. The particles pass through the grille holes normally and then enter the packaging machine from the outlet 3. At the same time, the servo motor 61 is started. Because the first gear 62 and the second gear 64 are meshed and connected, the brush plate 65 rotates under the drive of the servo motor 61, and the brush plate 65 reciprocates and rubs on the surface of the window 8 to remove the granular powder adhering to the window 8. At this time, when the deblocker 1 is packaging the granular materials, the operator can better use the window 8 to penetrate the internal operation and screening of the deblocker 1, so as to timely and effectively remove the large lumps, which further ensures the use effect and work efficiency of the deblocker 1 and speeds up the packaging production efficiency of the materials.
[0035] When the collection of large pieces of material on the grid plate 4 is strengthened, first, the mounting block 72 fixedly connected to the collecting plate 73 is clamped in the mounting frame 71 on the surface of the collecting plate 73, and then the bolt 74 is threadedly connected to the surface of the mounting frame 71 until it penetrates and the bolt 74 is threadedly connected to the mounting block 72. At this time, when the large pieces of material are trapped on the grid plate 4, they can be more concentrated and not easily dispersed, which makes it more convenient for the operator to take out the large pieces of material from the quick-opening tube 5, thereby improving the work efficiency of taking out the large pieces of material.
Claims
1. A device for automatically screening large blocks of solid particles, comprising a deblocker (1), characterized in that: An inlet (2) is provided on one side surface of the deblocker (1), an outlet (3) is provided on a side of the deblocker (1) away from the inlet (2), viewing windows (8) are provided on both sides of the surface of the deblocker (1), a quick-opening pipe (5) is connected to one side surface of the deblocker (1), a grille plate (4) is fixedly connected to the inner wall of the deblocker (1), the grille plate (4) is inclined, a cleaning device (6) is provided on the side of the viewing window (8) close to the grille plate (4), and the cleaning device (6) is provided on the inner wall of the deblocker (1). The device (6) comprises a servo motor (61), the servo motor (61) is fixedly connected to the surface of the window (8), the output end of the servo motor (61) is fixedly connected to a first gear (62), the surface of the servo motor (61) is fixedly connected to a rotating rod (63), the circular arc surface of the rotating rod (63) is rotatably connected to a second gear (64), the first gear (62) is meshed with the second gear (64), and a brush plate (65) is fixedly connected to a side surface of the second gear (64).
2. The device for automatically screening large blocks of solid particles according to claim 1, characterized in that: Scrapers (66) are fixedly connected to both sides of the surface of the brush plate (65), and the scrapers (66) are slidably connected to the surface of the window (8).
3. The device for automatically screening large blocks of solid particles according to claim 1, characterized in that: A protective plate (67) is fixedly connected to the surface of the servo motor (61), and the cross section of the protective plate (67) is in a "V" shape.
4. The device for automatically screening large blocks of solid particles according to claim 1, characterized in that: The output end of the servo motor (61) is provided with a protective sleeve (68), and the protective sleeve (68) is fixedly connected to the surface of the servo motor (61).
5. The device for automatically screening large blocks of solid particles according to claim 1, characterized in that: A limiting groove (610) is provided on one side surface of the brush plate (65), and an arc plate (69) is slidably connected to the inner wall of the limiting groove (610), and the arc plate (69) is fixedly connected to the surface of the window (8).
6. The device for automatically screening large blocks of solid particles according to claim 1, characterized in that: The surface of the grille plate (4) is provided with an auxiliary device (7), the auxiliary device (7) comprising a mounting frame (71), the mounting frame (71) being fixedly connected to the surface of the grille plate (4), a mounting block (72) being clamped on the inner wall of the mounting frame (71), a bolt (74) being threadedly connected through the surface of the mounting frame (71), the bolt (74) being threadedly connected to the surface of the mounting block (72), a collecting plate (73) being fixedly connected to the surface of the mounting block (72), and the cross section of the collecting plate (73) being in a "V" shape.
7. The device for automatically screening large blocks of solid particles according to claim 6, characterized in that: The inner walls of the installation frame (71) are respectively fixedly connected on one side thereof that is close to each other with reinforcement pads (75), and the reinforcement pads (75) are rubber pads.
8. The device for automatically screening large blocks of solid particles according to claim 6, characterized in that: An operating block (76) is fixedly connected to the surface of the bolt (74), and a plurality of anti-slip protrusions are provided on the surface of the operating block (76).