Tea dedusting and screening device

By designing a combination of vibrating screen plate and conveyor belt in the tea dust removal device, the problem of unsatisfactory wind-removal dust removal effect in the prior art is solved, and a more efficient tea and dust separation effect is achieved.

CN222490911UActive Publication Date: 2025-02-18HUANSHAN YI COUNTY WUXI MOUNTIAN TEA FACTORY
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Patent Information

Application Number
CN202420483362.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-02-18
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing tea dust removal device uses wind power to distinguish dust from tea, and the effect is not ideal, especially because the weight difference between tea and dust is small, and the threshold for wind power of tea of ​​different diameters is different, resulting in the unsatisfactory effect of removing dust.

Method used

A tea dust removal screening device was designed, and the tea leaves were vibrated by the screening chamber and vibration motor installed on the support base, so that the dust could be separated and moved downward through the screening plate. The screening conveyor chamber transported the separated dust out in a timely manner. , reduce the time of dust in the warehouse.

Benefits of technology

Through the design of vibrating screen plate and conveyor belt, the effect of tea leaves and dust separation is significantly enhanced, the residence time of dust in the warehouse is reduced, and the dust removal efficiency is improved.

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Abstract

The utility model relates to the technical field of tea dust removal, and solves the problem that the effect of removing dust doped in tea by utilizing wind power is not ideal. The tea dust removing and screening device comprises a supporting base, a dust removing device and a screening device, the screening and conveying bin is installed on the supporting base and outwards outputs screened dust, and the screening and conveying bin comprises a bin body and a conveying belt which is installed in the bin body and used for outwards conveying the dust; the screening bin is installed at the upper end of the bin body and used for separating tea leaves from dust, the screening bin comprises a screening bin body and a movement track installed on the side wall of the screening bin body, a screening plate is clamped by the movement track, the screening plate and the screening bin body move synchronously, and the screening bin body is elastically connected with the supporting base; the screen bin is provided with a feeding port and a vibration motor installed on the feeding port, the supporting base comprises a supporting base and supporting lining rods, the supporting lining rods are arranged at the front end and the rear end of the bin body and connected with the screen bin through elastic supporting rods, and the screen bin vibrates at the upper end of the bin body under the action of the vibration motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea dust removal, in particular to a tea dust removal and screening device. Background Art

[0002] After the tea leaves are dried, a lot of dust will adhere to their surface and needs to be cleaned.

[0003] The tea dust removal device disclosed in application number 202021858061.9 includes a dust removal cylinder having a feed inlet at an upper end and a discharge port at a lower end, a screen is arranged around the inside of the dust removal cylinder, and a gap is left between the screen and the inner wall of the dust removal cylinder to form a negative pressure dust suction chamber, a rotatable hollow drum is arranged in the middle of the dust removal cylinder, and blowing holes are distributed around the hollow drum; a dust outlet is arranged on the outer side of the dust removal cylinder, and the dust outlet is connected to a hose leading to a dust collection device.

[0004] It uses wind power to distinguish between dust and dried tea leaves. This method is based on the underlying logic that there is a weight difference between tea leaves and dust. However, the weight difference between the weight of dried tea leaves and the weight of various dusts is very small, and tea leaves of different diameters can withstand different wind force thresholds. Therefore, the method of using wind power to remove dust mixed in tea leaves is not ideal. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a tea dust removal and screening device, which solves the problem that the method of using wind power to remove dust mixed in tea leaves is not ideal.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea dust removal and screening device, comprising:

[0007] Support base;

[0008] A screening and conveying bin is installed on the supporting base and outputs the filtered dust to the outside, and comprises a bin body and a conveying belt installed in the bin body for conveying dust to the outside;

[0009] The screening bin is installed at the upper end of the bin body and is used to separate tea leaves and dust. It includes a screening bin and a motion track installed on the side wall of the screening bin. The motion track clamps a screening plate. The screening plate and the screening bin move synchronously. The screening bin is elastically connected to the supporting base.

[0010] The sieve bin is provided with a material inlet and a vibration motor installed thereon.

[0011] In one embodiment, the support base includes a support base and a support lining rod, the support lining rod is placed at the front and rear ends of the bin body and connected to the screen bin through an elastic support rod, and the screen bin vibrates at the upper end of the bin body under the action of the vibration motor;

[0012] The sieve plate is arranged in an inclined shape in the sieve bin, and a discharge end is arranged on the side wall of the sieve bin away from the inlet direction. The discharge end moves synchronously with the sieve bin, and a guide plate is arranged inside the sieve bin. The maximum height of the guide plate arranged inside the discharge end is less than the minimum height of the sieve plate installed in the sieve bin.

[0013] In one of the embodiments, the feeding range formed by the feeding port is smaller than the receiving range of the sieve plate at the lower end of the feeding port.

[0014] In one of the embodiments, a plurality of partitions are arranged on the side wall of the feed inlet, and the cavity of the feed inlet is divided into a plurality of channels for distributing the tea leaves to be screened by the partitions.

[0015] In one of the embodiments, the bin body is open, and has a track groove on the interface with the sieve bin, and the length of the track groove is adapted to the offset length of the sieve bin in the horizontal direction.

[0016] In one of the embodiments, the conveyor belt is placed horizontally in the bin body and a guide plate is provided at the upper end thereof, which slides in the bin body and moves synchronously with the screen bin.

[0017] In one of the embodiments, there is a distance between the bottom of the guide plate and the conveyor belt.

[0018] In one of the embodiments, the dust on the guide plate is transferred to the conveyor belt by the screen plate.

[0019] Compared with the prior art, the utility model provides a tea dust removal and screening device, which is based on the problem that the existing solution of using wind power to remove dust mixed in tea leaves is not ideal.

[0020] Beneficial effects:

[0021] In the technical solution disclosed by the utility model, a screening bin installed on a supporting base is utilized, and a vibrator motor installed thereon is utilized to vibrate the bin, thereby enabling dust attached or adhered to the tea leaves to detach and move downward through the sieve plate; on the other hand, a screening conveying bin installed at the lower end of the screening bin can promptly transport the dust detached from the sieve plate to the outside, thereby reducing the time that the dust stays in the bin body, thereby enhancing the separation effect of the tea leaves and the dust.

[0022] The utility model provides a guide plate between the sieve plate and the conveyor belt, and utilizes the setting of the guide plate to compensate for the distance difference generated when the sieve plate follows the movement of the sieve bin, thereby guiding the dust at the misaligned part of the sieve plate and the conveyor belt downward, and stably transferring the dust filtered by the sieve plate to the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the screening bin structure of the utility model;

[0026] Figure 3 This is a half-section schematic diagram of the screening bin of the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the screening and conveying bin of the utility model;

[0028] Figure 5 It is a schematic diagram of the combination of the built-in block and the track groove of the utility model.

[0029] In the figure: 1. Support base; 11. Support base; 12. Support lining rod; 2. Screening and conveying bin; 21. Bin body; 22. Conveyor belt; 23. Track groove; 24. Guide plate; 3. Screening bin; 31. Screen bin; 32. Moving track; 33. Screen plate; 34. Feed inlet; 35. Vibration motor; 36. Discharge end; 37. Guide plate; 38. Partition plate; 39. Built-in block. DETAILED DESCRIPTION

[0030] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0031] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0032] Figure 1-Figure 5As one embodiment of the utility model, a tea dust removal and screening device comprises: a support base 1; a screening and conveying bin 2, which is installed on the support base 1 and outputs the screened dust to the outside, and comprises a bin body 21 and a conveyor belt 22 installed in the bin body 21 for transmitting to the outside; a screening bin 3, which is installed on the upper end of the bin body 21 for separating tea leaves and dust, and comprises a screening bin 31 and a moving track 32 installed on the side wall of the screening bin 31, the screening bin 31 is provided with a feed port 34 and a vibration motor 35 installed thereon, the moving track 32 clamps a screening plate 33, the screening plate 33 moves synchronously with the screening bin 31, and the screening bin 31 is elastically connected to the support base 1;

[0033] The specific problem addressed by this specific embodiment is that the existing solution of using wind power to remove dust mixed in tea leaves is not ideal. The utility model uses a screening bin 3 installed on a supporting base 1, and uses a vibrating motor installed thereon to vibrate it, so as to enable the dust attached or adhered to the tea leaves to break away and move downward through the sieve plate 33. On the other hand, the screening and conveying bin 2 installed at the lower end of the screening bin 3 can timely transport the dust separated from the sieve plate 33 to the outside, reducing the time the dust stays in the bin body 21, thereby enhancing the effect of separating the tea leaves from the dust.

[0034] In one embodiment, the support base 1 includes a support base 11 and a support lining rod 12, the support base 11 is connected to the bin body 21, the support lining rod 12 is placed at the front and rear ends of the bin body 21 and connected to the screen bin 31 through an elastic support rod. Figure 2 As shown in , the elastic support rod includes two straight rods connected to the side wall of the screen bin 31 and the supporting lining rod 12 respectively, and a spring is arranged between the two straight rods. The screen bin 31 vibrates at the upper end of the bin body 21 under the action of the vibration motor 35;

[0035] The sieve plate 33 is arranged in an inclined shape in the sieve bin 31, and a discharge end 36 is arranged on the side wall of the sieve bin 31 away from the feed inlet 34. The discharge end 36 moves synchronously with the sieve bin 31, and a guide plate 37 is arranged inside the sieve bin 31. The maximum height of the guide plate 37 arranged inside the discharge end 36 is less than the minimum height of the sieve plate 33 installed in the sieve bin 31. The tea leaves gradually approach the discharge end 36 on the sieve plate 33, and are output from the sieve bin 31 along the guide plate 37 through the arrangement of the guide plate 37.

[0036] In one embodiment, the feeding range value formed by the feed port 34 is smaller than the receiving range value of the sieve plate 33 at the lower end of the feed port 34 to enhance the carrying capacity of the sieve plate 33 for the material entering the feed port 34. A plurality of partitions 38 are provided on the side wall of the feed port 34. The cavity of the feed port 34 is partitioned into a plurality of channels for dispersing the tea leaves to be screened by the partitions 38. When the tea leaves to be screened are poured into the feed port 34, the partitions 38 act to disperse the tea leaves to be screened into a plurality of piles, thereby enhancing the dispersion range of the tea leaves to be screened on the sieve plate 33.

[0037] The bin body 21 is open and has a track groove 23 on its interface with the sieve bin 31. Therefore, when the sieve bin 31 is acted upon by the vibration motor 35 to generate vertical and horizontal movements, it can be guided in the horizontal direction through the connection with the track groove 23 to avoid front-to-back misalignment with the bin body 21, which would cause the conveyor belt 22 to have an insufficient dust receiving range and cause dust overflow. The opening length of the track groove 23 is adapted to the horizontal offset length of the sieve bin 31, and in this embodiment, a built-in block 39 adapted to the track groove 23 and built into the track groove 23 is provided at the lower end of the sieve bin 31. The opening depth of the track groove 23 is greater than the extension length of the built-in block 39 in the track groove 23. The top surface of the built-in block 39 in the track groove 23 is spaced apart from the top surface of the track groove 23, thereby forming a basis for the vertical movement of the built-in block 39 in the track groove 23.

[0038] In one of the embodiments, the conveyor belt 22 is placed horizontally in the bin body 21 and a guide plate 24 is provided at its upper end, which slides in the bin body 21 and moves synchronously with the screen bin 31. In this embodiment, the conveyor belt 22 is specifically a conveyor belt, which is a commonly used machine in the prior art. The function it realizes in this embodiment is only to transport the dust that falls thereon to the outside of the bin body 21. Therefore, in specific production, increasing or decreasing the length of the conveyor belt 22 based on the limitation of the length of the bin body 21 does not affect its role in this solution.

[0039] In one of the embodiments, there is a distance between the bottom of the guide plate 24 and the conveyor belt 22. The guide plate 24 in this embodiment plays the role of transferring the dust filtered out of the material from the sieve plate 33 to the conveyor belt 22 through the guidance of its inclined plate surface. Therefore, the effective path for the dust to be generated in this embodiment is from the feed port 34 to the sieve plate 33, after sieving, it falls directly from the sieve plate 33 to the conveyor belt 22 or falls onto the conveyor belt 22 through the guide plate 24, and is output outward through the conveyor belt 22. In this way, the layered output of tea leaves and dust is completed.

[0040] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0041] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tea dust removal and screening device, characterized in that: include: A support base (1); A screening and conveying bin (2) is installed on the supporting base (1) and is used to output the filtered dust to the outside, and comprises a bin body (21) and a conveying belt (22) installed in the bin body (21) and used for transmitting dust to the outside; A screening bin (3) is installed at the upper end of the bin body (21) and is used to separate tea leaves from dust. The screening bin (31) comprises a screening bin (31) and a moving track (32) installed on the side wall of the screening bin (31). The moving track (32) clamps a screening plate (33). The screening plate (33) moves synchronously with the screening bin (31). The screening bin (31) is elastically connected to the supporting base (1). The sieve bin (31) is provided with a material inlet (34) and a vibration motor (35) installed thereon.

2. A tea dust removal and screening device according to claim 1, characterized in that: The support base (1) comprises a support base (11) and a support lining rod (12), wherein the support lining rod (12) is placed at the front and rear ends of the bin body (21) and connected to the sieve bin (31) via an elastic support rod, and the sieve bin (31) vibrates at the upper end of the bin body (21) under the action of a vibration motor (35); The sieve plate (33) is arranged in an inclined shape in the sieve bin (31); a discharge end (36) is arranged on the side wall of the sieve bin (31) away from the feed inlet (34); the discharge end (36) moves synchronously with the sieve bin (31); a guide plate (37) is arranged inside the sieve bin (31); and the maximum height of the guide plate (37) arranged inside the discharge end (36) is less than the minimum height of the sieve plate (33) installed in the sieve bin (31).

3. A tea dust removal and screening device according to claim 2, characterized in that: The feeding range value formed by the feeding port (34) is smaller than the receiving range value of the sieve plate (33) at the lower end of the feeding port (34).

4. A tea dust removal and screening device according to claim 3, characterized in that: A plurality of partitions (38) are arranged on the side wall of the feed inlet (34), and the cavity of the feed inlet (34) is divided into a plurality of channels for distributing the tea leaves to be screened by the partitions (38).

5. The tea dust removal and screening device according to claim 2, characterized in that: The bin body (21) is open-ended, and a track groove (23) is provided on the surface connecting the bin body and the sieve bin (31). The length of the track groove (23) is adapted to the offset length of the sieve bin (31) in the horizontal direction.

6. The tea dust removal and screening device according to claim 1, characterized in that: The conveyor belt (22) is placed horizontally in the bin body (21) and a guide plate (24) is provided at the upper end thereof, which slides in the bin body (21) and moves synchronously with the screen bin (31).

7. A tea dust removal and screening device according to claim 6, characterized in that: There is a distance between the bottom of the guide plate (24) and the conveyor belt (22).

8. The tea dust removal and screening device according to claim 6, characterized in that: The dust on the guide plate (24) is transferred to the conveyor belt (22) by the screen plate (33).

Citation Information

Patent Citations

  • Tea dust removal device

    CN213161914U