Impurity removal device

By designing a decompression device including a decompression box, an adjustment bracket and a controller, the problem of long cleaning time and low efficiency of glass raw materials in the prior art is solved, and more efficient decompression and better decompression quality is achieved .

CN222491417UActive Publication Date: 2025-02-18BIJIE MINGJUN GLASS CO LTD
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Patent Information

Application Number
CN202420296157.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-18
Publication Date
2025-02-18
Estimated Expiration
2034-02-18

AI Technical Summary

Technical Problem

The existing glass production decomposition device has a long time during material emission addition and raw material cleaning, resulting in low cleaning efficiency.

Method used

A debris removal device is designed, including a debris removal box, an adjustment bracket and a controller. Through the combination of the adjustment bracket and the debris removal cylinder, the raw material replacement and cleaning are realized while the material removal is replaced and cleaned, and the debris removal function is improved by the brushing function of the debris removal part. Miscellaneous efficiency.

Benefits of technology

It effectively reduces the time required for raw materials to clean, improves cleaning efficiency, and ensures the quality of raw materials to remove impurities through more thorough impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impurity removing device which comprises an impurity removing box, an adjusting support and a controller. A sewage discharge part is arranged at the lower end of the impurity removal box, the sewage discharge part comprises a sewage discharge pipe, the upper end of the sewage discharge pipe is communicated with the interior of the impurity removal box, a valve is arranged on the sewage discharge pipe, and two impurity removal cylinders which are in bilateral symmetry are arranged at the upper end of the impurity removal box; the adjusting bracket is connected with the impurity removal box, and an impurity removal part is arranged on the adjusting bracket; the controller is installed on the impurity removal box, and the input end of the controller is electrically connected with the output end of an external power source, and the impurity removal device has the advantages that through cooperative use of the adjusting support, the impurity removal barrel and the impurity removal part, raw material replacement and raw material cleaning can be conducted at the same time, the time needed for raw material cleaning is effectively shortened, and the raw material cleaning efficiency is improved. And in addition, through the impurity removal part, scrubbing and impurity removal of the glass raw materials can be achieved, impurity removal is more thorough compared with stirring, cleaning and impurity removal, and the impurity removal quality of the raw materials is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass production, in particular to an impurity removal device. Background Art

[0002] In the process of glass production, in order to reduce impurities in the glass, it is often necessary to remove impurities from the raw materials for glass production. A common way to remove impurities is to wash the raw materials for the glass. For example, the patent with application number 202222954590.4 discloses an impurity removal device for high borosilicate glass production. The device can achieve stirring and washing of the glass raw materials, and also filters at the discharge port to avoid loss and waste of raw materials, and has good practicality.

[0003] In the above design, the material discharge addition and raw material cleaning are carried out gradually, which will greatly increase the time required for glass raw material cleaning and reduce the raw material cleaning efficiency.

[0004] To this end, we proposed a de-impurity device. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems and provide advantages such as high efficiency and better impurity removal quality, as described below.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The utility model provides a debris removal device, comprising a debris removal box, an adjustment bracket and a controller;

[0008] The lower end of the impurity removal box is provided with a sewage discharge portion, and the upper end of the impurity removal box is provided with two left-right symmetrical impurity removal cylinders;

[0009] The adjusting bracket is connected to the impurity removal box, and the adjusting bracket is provided with an impurity removal part;

[0010] The controller is installed on the impurity removal box, and the input end of the controller is electrically connected to the output end of an external power supply.

[0011] Preferably, the sewage discharge part includes a sewage discharge pipe, the upper end of which is connected to the interior of the impurity removal box, and a valve is provided on the sewage discharge pipe to achieve the connection and installation of the sewage discharge part, thereby ensuring the normal operation of the sewage discharge part and ensuring the sewage discharge during the impurity removal process.

[0012] Preferably, the impurity removal cylinder includes a cylinder body, the cylinder body and the impurity removal box are plugged in, the upper end of the cylinder body is provided with an annular outer edge, and the bottom end surface of the cylinder body is provided with evenly distributed filter holes to achieve the connection and installation of the impurity removal cylinder and ensure the brushing and impurity removal of the glass raw materials.

[0013] Preferably, the impurity removal box is provided with an installation groove corresponding to the cylinder body, and the cylinder body and the installation groove are adapted to ensure the installation of the impurity removal box.

[0014] Preferably, the adjusting bracket includes a mounting plate, the lower end of which is provided with two front-and-rear symmetrical lifting cylinders, the lower end of which is provided with a moving block, the middle part of the moving block at the front end is threadedly connected with a lead screw, and the middle part of the moving block at the rear end is slidably connected with a guide rod, both ends of the lead screw and the guide rod are provided with outer plates, the outer plates are fixedly connected to the debris removal box, the lead screw and the outer plates at both ends of the lead screw are rotatably connected, one end of the lead screw passes through one of the outer plates and is connected to the output shaft of the servo motor through a coupling, the servo motor is connected to the debris removal box, the input ends of the servo motor and the lifting cylinder are electrically connected to the output end of the controller, so as to realize the connection and installation of the adjusting bracket, ensure the normal use of the adjusting bracket, and lay the foundation for the position and height adjustment of the debris removal part.

[0015] Preferably, a bearing is provided at the connection between the lead screw and the outer plate, and the bearing is a sealed bearing to reduce friction and wear on the lead screw.

[0016] Preferably, the debris removal part includes a motor, the motor is fixed on a mounting plate, the output shaft of the motor passes through the mounting plate, a disc is provided at the lower end of the output shaft of the motor, the disc is adapted to the interior of the cylinder, a debris removal brush is provided at the lower end of the disc, and the input end of the motor is electrically connected to the output end of the controller to realize the connection and installation of the debris removal part, thereby ensuring the normal operation of the debris removal part and the brushing and debris removal function of the device.

[0017] The beneficial effects of the utility model are:

[0018] By adjusting the support, the impurity removal cylinder and the impurity removal part, the raw material replacement and raw material cleaning can be carried out at the same time, which effectively reduces the time required for raw material cleaning and greatly improves the cleaning efficiency of the raw materials. In addition, the impurity removal of the glass raw materials can be achieved through the impurity removal part, which is more thorough than stirring and washing impurities, thereby ensuring the impurity removal quality of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a front view structural schematic diagram of the utility model;

[0021] Figure 2 This utility model Figure 1 Schematic diagram of the three-dimensional structure;

[0022] Figure 3 This utility model Figure 1 A schematic diagram of a cross-sectional structure in a three-dimensional front view;

[0023] Figure 4 This utility model Figure 1 A schematic diagram of the cross-sectional structure of a stereoscopic left view.

[0024] The following are the descriptions of the reference numerals:

[0025] 1. Debris removal box; 2. Drainage unit; 21. Drain pipe; 22. Valve; 3. Adjustment bracket; 31. Servo motor; 32. Coupling; 33. Moving block; 34. Screw; 35. Outer plate; 36. Mounting plate; 37. Lifting cylinder; 38. Guide rod; 4. Debris removal cylinder; 41. Cylinder body; 42. Annular outer edge; 43. Filter hole; 5. Debris removal unit; 51. Motor; 52. Disc; 53. Debris removal brush; 6. Mounting slot; 7. Controller. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0027] See also Figure 1-Figure 4As shown, the utility model provides a debris removal device, including a debris removal box 1, an adjustment bracket 3 and a controller 7; a sewage discharge part 2 is arranged at the lower end of the debris removal box 1, specifically, the sewage discharge part 2 includes a sewage discharge pipe 21, the upper end of the sewage discharge pipe 21 is connected with the interior of the debris removal box 1, and a valve 22 is arranged on the sewage discharge pipe 21. By adopting the above design, the connection and installation of the sewage discharge part 2 can be realized, the normal operation of the sewage discharge part 2 is ensured, and the sewage discharge during the debris removal process is ensured. Two left-right symmetrical debris removal cylinders 4 are arranged at the upper end of the debris removal box 1. Specifically, the debris removal cylinder 4 includes a cylinder body 41, the cylinder 41 and the impurity removal box 1 are plugged in, further, the impurity removal box 1 is provided with a mounting groove 6 corresponding to the cylinder 41, the cylinder 41 and the mounting groove 6 are adapted to each other, and the above design can ensure the installation of the impurity removal box 1, the upper end of the cylinder 41 is provided with an annular outer edge 42, and the bottom end surface of the cylinder 41 is provided with evenly distributed filter holes 43, and the above design can realize the connection and installation of the impurity removal cylinder 4, and ensure the brushing and impurity removal of the glass raw materials; the controller 7 is installed on the impurity removal box 1, and the input end of the controller 7 is electrically connected to the output end of the external power supply.

[0028] See also Figure 2-Figure 4 As shown, the adjusting bracket 3 is connected to the debris removal box 1. Specifically, the adjusting bracket 3 includes a mounting plate 36. Two front-to-rear symmetrical lifting cylinders 37 are arranged at the lower end of the mounting plate 36. A moving block 33 is arranged at the lower end of the lifting cylinder 37. A lead screw 34 is threadedly connected to the middle part of the moving block 33 at the front end, and a guide rod 38 is slidably connected to the middle part of the moving block 33 at the rear end. Outer plates 35 are arranged at both ends of the lead screw 34 and the guide rod 38. The outer plates 35 are fixedly connected to the debris removal box 1. The lead screw 34 and the outer plates 35 at both ends of the lead screw 34 are rotatably connected. Further, a bearing is arranged at the connection between the lead screw 34 and the outer plate 35. The bearing adopts a sealed bearing. The above design can reduce the friction and wear of the lead screw 34. One end of the lead screw 34 passes through one of the outer plates 35 and passes through the coupling 32 and the output shaft of the servo motor 31. The servo motor 31 is connected to the dust removal box 1, and the input ends of the servo motor 31 and the lifting cylinder 37 are electrically connected to the output end of the controller 7. The above design can realize the connection and installation of the adjusting bracket 3, ensure the normal use of the adjusting bracket 3, and lay the foundation for the position and height adjustment of the dust removal part 5. The adjusting bracket 3 is provided with a dust removal part 5. Specifically, the dust removal part 5 includes a motor 51, and the motor 51 is fixed on the mounting plate 36. The output shaft of the motor 51 passes through the mounting plate 36. A disc 52 is provided at the lower end of the output shaft of the motor 51. The disc 52 and the interior of the cylinder 41 are adapted, and a dust removal brush 53 is provided at the lower end of the disc 52. The input ends of the motor 51 are electrically connected to the output end of the controller 7. The above design can realize the connection and installation of the dust removal part 5, ensure the normal operation of the dust removal part 5, and ensure the brushing and dust removal function of the device.

[0029] In one embodiment of the present utility model, a debris removal device with the above structure is adopted.

[0030] The servo motor 31 is controlled by the controller 7 to rotate under the action of the coupling 32. The rotation of the screw 34 will drive the frame composed of the moving block 33, the mounting plate 36 and the lifting cylinder 37 to move in the horizontal direction under the action of the guide rod 38, thereby realizing the horizontal position adjustment of the impurity removal part 5 on the mounting plate 36.

[0031] The lifting cylinder 37 can be controlled by the controller 7 to move up and down, thereby driving the mounting plate 36 to move up and down, and finally driving the impurity removing part 5 on the mounting plate 36 to move in the vertical direction, thereby adjusting the position of the impurity removing part 5 in the vertical direction.

[0032] Put the glass raw material into one of the impurity removing barrels 4, align the impurity removing part 5 with the impurity removing barrel 4, and extend the impurity removing brush 53 in the impurity removing part 5 into the barrel body 41. Control the motor 51 through the controller 7 to drive the disc 52 to rotate. The rotation of the disc 52 drives the impurity removing brush 53 to rotate. The rotation of the impurity removing brush 53 realizes the brushing and impurity removal operation of the glass raw material in the barrel body 41. The impurities brushed off the raw material can enter the impurity removing box 1 through the filter hole 43. At the same time, put the glass raw material into the other impurity removing barrel 4.

[0033] When the glass raw materials in the first impurity removing barrel 4 are brushed and impurities removed, the impurity removing barrel 4 is taken out as a whole to collect the glass raw materials after brushing inside it, and then new glass raw materials to be cleaned are put in, and at the same time, the position of the impurity removing part 5 is adjusted to realize the brushing and impurity removal operation of the glass raw materials in another impurity removing barrel 4.

[0034] It is worth noting that the controller 7 controls the servo motor 31, the lifting cylinder 37 and the electric motor 51 to operate using existing technologies.

[0035] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A de-impurity device, characterized in that: It comprises a debris removal box (1), an adjustment bracket (3) and a controller (7); The lower end of the impurity removal box (1) is provided with a sewage discharge portion (2), and the upper end of the impurity removal box (1) is provided with two left-right symmetrical impurity removal cylinders (4); The adjusting bracket (3) is connected to the debris removal box (1), and the adjusting bracket (3) comprises a mounting plate (36). Two lifting cylinders (37) are symmetrically arranged at the lower end of the mounting plate (36). A moving block (33) is arranged at the lower end of the lifting cylinder (37). A lead screw (34) is threadedly connected to the middle part of the moving block (33) at the front end, and a guide rod (38) is slidably connected to the middle part of the moving block (33) at the rear end. Both ends of the lead screw (34) and the guide rod (38) are provided with outer plates (35). The outer plates (35) are fixedly connected to the debris removal box (1). The lead screw (34) and the outer plates (35) at both ends of the lead screw (34) are rotatably connected. One end of the lead screw (34) passes through one of the outer plates (35) and is connected to the guide rod (38) through a coupling. (32) is connected to the output shaft of the servo motor (31), the servo motor (31) is connected to the impurity removal box (1), the input ends of the servo motor (31) and the lifting cylinder (37) are both electrically connected to the output end of the controller (7), the adjusting bracket (3) is provided with an impurity removal unit (5), the impurity removal unit (5) comprises an electric motor (51), the electric motor (51) is fixed on the mounting plate (36), the output shaft of the electric motor (51) passes through the mounting plate (36), a disc (52) is provided at the lower end of the output shaft of the electric motor (51), the disc (52) is adapted to the inside of the cylinder (41), a impurity removal brush (53) is provided at the lower end of the disc (52), and the input end of the electric motor (51) is both electrically connected to the output end of the controller (7); The controller (7) is mounted on the dust removal box (1), and the input end of the controller (7) is electrically connected to the output end of an external power supply.

2. The impurity removal device according to claim 1, characterized in that: The sewage discharge part (2) comprises a sewage discharge pipe (21), the upper end of the sewage discharge pipe (21) is connected to the interior of the impurity removal box (1), and a valve (22) is provided on the sewage discharge pipe (21).

3. The impurity removal device according to claim 1, characterized in that: The impurity removal cylinder (4) comprises a cylinder body (41), the cylinder body (41) and the impurity removal box (1) are plugged together, the upper end of the cylinder body (41) is provided with an annular outer edge (42), and the bottom end surface of the cylinder body (41) is provided with evenly distributed filter holes (43).

4. The impurity removal device according to claim 3, characterized in that: The impurity removal box (1) is provided with a mounting groove (6) corresponding to the cylinder (41), and the cylinder (41) and the mounting groove (6) are adapted to each other.

5. The impurity removal device according to claim 1, characterized in that: A bearing is provided at the connection between the lead screw (34) and the outer plate (35), and the bearing is a sealed bearing.

Citation Information

Patent Citations

  • Impurity removal device for high borosilicate glass production

    CN218689467U