Stamping automatic floating block type detection device
By designing a stamping automated floating block detection device, the flexible fixing of the material detection sensor is achieved by using the combination of floating blocks and springs, the problem of automatic detection in the prior art is solved, the production efficiency is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202420114430.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-17
AI Technical Summary
In existing stamping automation molds, there are shortcomings in fixing methods of material detection sensors, especially when the flange height of parts is small, automated detection cannot be achieved, resulting in low production efficiency and increased labor costs.
A stamping automatic floating block detection device is designed. Through the cooperation of floating blocks and springs, the flexible fixing of the material detection sensor is achieved, ensuring that the sensor is as high as the parts, and automatic detection is achieved without destroying the mold structure. .
It realizes that when the flange height of the parts is small, it can automatically check whether the parts are placed in place, meet the requirements of automated production, improve production efficiency, and reduce labor costs.
Smart Images
Figure CN222491570U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping automation, in particular to a stamping automation floating block type detection device. Background Art
[0002] There are two ways to fix the material detection sensor in the existing stamping automation mold. One is to use a standard part input detection switch, which is fixed on the lower mold. The input detection switch can detect whether there is material in the mold cavity and can also be used to position the part in the lower mold. This structure requires milling a cavity on the upper mold base or the upper mold insert to avoid the input detection switch. However, for stamping parts with small flange height, when milling the cavity on the upper mold insert, the R angle distance to the flange insert is close, which affects the strength of the upper mold insert. In this case, the part cannot be externally positioned using the input detection switch; the other is to mill a countersink on the mold surface of the lower mold of the mold, and fix the material detection sensor in the countersink. The sensor cannot exceed the mold surface. When the part After the part is put into the lower mold surface, the part profile fits with the lower mold surface, and the distance between the material detection sensor and the part is greater than zero and less than the sensing distance of the material detection sensor, so the part can be detected. This fixing method of the material detection sensor requires that the part cannot be stuck in the lower mold. If the part is stuck in the lower mold, it is necessary to add a ejector pin on the lower mold surface. However, the length of the ejector pin is often greater than the sensing distance of the material detection sensor, causing the part to be lifted up by the ejector pin after being placed in the lower mold surface. The distance between the part profile and the lower mold surface is greater than the sensing distance of the material detection sensor, and the sensor cannot sense the part, which will make the fixing method of the material detection sensor unusable. Therefore, when the part flange height is small and the lower mold is added with an ejector pin, the above installation method of the material detection sensor cannot be used, the material detection sensor cannot be installed on the mold, and the stamping automation mold cannot be used to stamp the parts. Parts can only be produced manually, which results in low production efficiency and increased labor costs. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, the purpose of the invention of the utility model is to provide a stamping automation floating block type detection device to meet the production requirements of stamping automation molds of various structures.
[0004] To achieve the above-mentioned purpose of the invention, the upper fixed plate of the detection device of the utility model is fixed on the upper plane of the lower template, the floating block passes through the holes of the lower template and the upper fixed plate from bottom to top in turn, the top of the floating block is inserted into the hole of the upper fixed plate, the spring is installed in the hole below the floating block, and passes through the hole of the lower template and inserted into the lower fixed plate, the bottom surface of the spring is in contact with the plane of the lower fixed plate, the lower fixed plate is fixed on the lower plane of the lower template, the material detection sensor is screwed into the threaded hole of the floating block, and the nut locks the material detection sensor on the floating block.
[0005] Furthermore, there is a clearance fit between the floating block and the hole of the upper fixed plate. When the floating block is acted upon by a force of the spring, it can smoothly move up and down in the holes of the upper fixed plate, the lower template and the lower fixed plate.
[0006] Furthermore, a hanging platform is provided on the outer side of the lower part of the floating block, and the hole of the upper fixed plate is a stepped structure, and the stepped hole forms a hanging platform avoidance bottom surface that is compatible with the hanging platform of the floating block; when the floating block is lifted by the spring, the hanging platform of the floating block contacts the hanging platform avoidance bottom surface of the upper fixed plate.
[0007] Furthermore, after the hanging platform of the floating block contacts the bottom surface of the hanging platform of the upper fixed plate, the material detection sensor is at the same height as the part; the distance between the edge of the part and the material detection sensor is greater than zero and less than the maximum sensing distance of the material detection sensor.
[0008] Furthermore, the lower template is connected to the lower support plate through a foot pad, the lower support plate is fixed on the workbench, the punch is installed on the upper plane of the lower template, and a pin is provided in the punch to prevent the parts from being wrapped around the punch after flanging, and the locating pin is fixed in the upper middle position of the punch; the equal height sleeve bolt passes through the step hole of the upper template and is locked on the presser, one end of spring 2 is installed in the groove of the upper template, and the other end is pressed against the upper surface of the presser, the flanging insert 1 and flanging insert 2 on both sides of the presser are fixed on the lower plane of the upper template, and a cavity for avoiding the locating pin is provided in the presser.
[0009] Compared with the prior art, the utility model realizes automatic detection of whether parts are put in place without destroying the upper mold structure of the mold, ensuring the strength of the upper mold insert and the addition of ejector pins to the lower mold, thereby meeting the requirements of automated production, improving automated production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 The utility model is installed on the mold schematic diagram.
[0011] Figure 2 It is a simplified explosion diagram of the utility model.
[0012] Figure 3 This is a simplified structural diagram of the mold when it is closed in actual application of the utility model.
[0013] In the figure: 1. upper template; 2. flanged insert 1; 3. nut; 4. material detection sensor; 5. floating block; 6. upper fixed plate; 7. spring 1; 8. lower fixed plate; 9. lower support plate; 10. foot pad; 11. lower template; 12. punch; 13. parts; 14. flanged insert 2; 15. ejector; 16. presser; 17. positioning pin; 18. plane; 19. hanging table; 20. hanging table bottom surface; 21. upper surface; 22. equal height bolts; 23. spring 2; 24. step surface; 25. hanging table surface. DETAILED DESCRIPTION
[0014] like Figure 1 , Figure 2 , Figure 3 As shown, the lower template 11 of the detection device of the utility model is connected with the lower support plate 9 through the foot 10, the lower support plate 9 is fixed on the workbench, the punch 12 is installed on the upper plane of the lower template 11, and the punch 12 is provided with a pin 15 to prevent the part 13 from being wrapped on the punch 12 after flanging, and the locating pin 17 is fixed in the upper middle position of the punch 12; the equal height bolt 22 passes through the step hole of the upper template 1 and is locked on the presser 16, one end of the spring 23 is installed in the groove of the upper template 1, and the other end is pressed on the upper surface of the presser 16, and the presser 16 is separated from the upper template 1 by the spring 23 and its own gravity, and the hanging table 25 of the equal height bolt 22 contacts the step surface 24 of the upper template 1 to prevent the presser 16 from separating from the upper mold, and the flanging inserts 1 2 and 14 on both sides of the presser 16 are fixed on the lower plane of the upper template 1, and a cavity is provided in the presser 16 for avoiding the locating pin 17.
[0015] The upper fixed plate 6 is fixed to the upper plane of the lower template 11, and the floating block 5 passes through the holes of the lower template 11 and the upper fixed plate 6 from bottom to top in turn, and the upper part of the floating block 5 is inserted into the hole of the upper fixed plate 6. The holes of the floating block 5 and the upper fixed plate 6 are clearance-matched, so that the floating block 5 can move up and down smoothly in the holes of the upper fixed plate 6, the lower template 11, and the lower fixed plate 8 when subjected to the force of the spring 7; a hanging platform 19 is provided on the outer side of the lower part of the floating block 5, and the hole of the upper fixed plate 6 is a stepped structure, and the stepped hole forms a hanging platform avoiding bottom surface 20 that matches the hanging platform 19 of the floating block 5. When the floating block 5 is lifted by the spring 7, the hanging platform 19 of the floating block 5 contacts the hanging platform avoiding bottom surface 20 of the upper fixed plate 6 to prevent the floating block 5 from popping out of the hole of the upper fixed plate 6; the spring 7 is loaded into the hole below the floating block 5 13, and penetrate through the hole of the lower template 11 and insert into the lower fixed plate 8. After the bottom surface of the spring 7 contacts with the plane 18 of the lower fixed plate 8, the lower fixed plate 8 is fixed to the lower plane of the lower template 11; one end of the material detection sensor 4 is screwed into the threaded hole of the floating block 5, and the nut 3 is screwed on the material detection sensor 4 from the other end of the material detection sensor 4. When the nut 3 contacts the floating block 5, the nut 3 is tightened with a wrench, and the nut 3 locks the material detection sensor 4 on the floating block 5 to prevent the material detection sensor 4 from loosening; after the hanging platform 19 of the floating block 5 contacts the bottom surface 20 of the hanging platform of the upper fixed plate 6, the material detection sensor 4 is at the same height as the part 13, and the distance between the edge of the part 13 and the material detection sensor 4 is greater than zero, and less than the maximum sensing distance of the material detection sensor 4.
[0016] When in use, the loading robot places the part 13 on the positioning pin 17, and the part 13 stops moving downward after contacting the ejector 15. At this time, the hanging platform 19 of the floating block 5 contacts the bottom surface 20 of the hanging platform of the upper fixed plate 6, and the material detection sensor 4 fixed on the floating block 5 is at the same height as the edge of the part 13. When the material detection sensor 4 senses the part 13, it feeds back the signal to the control system of the punching machine, and the punching machine starts punching; the punching machine slider drives the press 16, the flange insert 1 2, and the flange insert 2 14 to move downward together through the upper template 1 of the upper mold of the mold. When the flange insert 1 2 contacts the upper surface 21 of the floating block 5, it pushes the floating block 5 to move downward; when the press 16 contacts the part 13, the press 16 pushes the ejector 15 to move downward, and the part 1 3 fits with the punch 12; the press 16 stops moving, the punch slide continues to move downward, the spring 23 is compressed, and the compression force of the spring 23 is applied to the part 13 through the press 16 to prevent the part 13 from being unstable during flanging; when the part 13 is stamped and formed, after the upper die runs to the bottom, the press slide drives the upper die to move upward, and the spring 1 7 pushes the float 5 to move upward until the hanging platform 19 of the float 5 contacts the bottom surface 20 of the hanging platform of the upper fixed plate 6, and the float 5 stops moving; after the upper and lower dies are separated, the ejector 15 lifts the formed part 13 to prevent the part 13 from being wrapped on the punch 12; when the punch slide moves to the top dead center, the material taking robot enters the mold cavity to take away the part 13, waiting for the feeding robot to feed again, and a stamping cycle is completed.
Claims
1. A stamping automated floating block detection device, characterized in that: The upper fixing plate (6) of the detection device is fixed on the upper plane of the lower template (11), the floating block (5) passes through the holes of the lower template (11) and the upper fixing plate (6) from bottom to top, the upper part of the floating block (5) is inserted into the hole of the upper fixing plate (6), the spring (7) is installed in the hole below the floating block (5), and passes through the hole of the lower template (11) and is inserted into the lower fixing plate (8), the bottom surface of the spring (7) contacts the plane (18) of the lower fixing plate (8), the lower fixing plate (8) is fixed on the lower plane of the lower template (11), the material detection sensor (4) is screwed into the threaded hole of the floating block (5), and the nut (3) locks the material detection sensor (4) on the floating block (5); The lower template (11) is connected to the lower support plate (9) through a pad (10), the lower support plate (9) is fixed on a workbench, the punch (12) is mounted on the upper plane of the lower template (11), a pin (15) is provided in the punch (12) to prevent the part (13) from being wrapped on the punch (12) after flanging, and a positioning pin (17) is fixed at the middle position of the upper part of the punch (12); an equal height bolt (22) passes through the step hole of the upper template (1) and is locked on the presser (16); one end of the spring (23) is mounted in the groove of the upper template (1), and the other end is pressed against the upper surface of the presser (16); the flanging insert (2) and the flanging insert (14) on both sides of the presser (16) are fixed on the lower plane of the upper template (1), and a cavity for avoiding the positioning pin (17) is provided in the presser (16).
2. The stamping automated floating block detection device according to claim 1, characterized in that: There is a clearance fit between the floating block (5) and the hole of the upper fixing plate (6).
3. The stamping automated floating block detection device according to claim 1, characterized in that: A hanging platform (19) is provided on the outer side of the lower part of the floating block (5); the hole of the upper fixed plate (6) is a stepped structure, and the stepped hole forms a hanging platform air-avoiding bottom surface (20) that matches the hanging platform (19) of the floating block (5); the floating block (5) is lifted up by the spring 1 (7), and the hanging platform (19) of the floating block (5) contacts the hanging platform air-avoiding bottom surface (20) of the upper fixed plate (6).
4. The stamping automated floating block detection device according to claim 1, characterized in that: After the hanging platform (19) of the floating block (5) contacts the hanging platform airtight bottom surface (20) of the upper fixed plate (6), the material detection sensor (4) is at the same height as the part (13); the distance between the edge of the part (13) and the material detection sensor (4) is greater than zero and less than the maximum sensing distance of the material detection sensor (4).