Industrial aluminum profile porous extrusion die

Abstract

The utility model discloses an industrial aluminum profile porous extrusion die which comprises a base, a linear motor is fixedly connected to the interior of the base in an embedded mode, a U-shaped frame is fixedly connected to the driving end of the linear motor, an air cylinder is fixedly connected to the outer top of the U-shaped frame, and the telescopic end of the air cylinder penetrates through the U-shaped frame and is fixedly connected with a mounting frame. A punching drill is arranged at the bottom of the mounting frame, a supporting frame is fixedly connected to the middle of the U-shaped frame, a perforated plate corresponding to the punching drill is arranged at the top of the supporting frame, and adsorption assemblies are fixedly connected to the two ends of the top of the supporting frame. The adsorption assembly, the punching drill, the waste disc and the machining frame are matched with one another, the adsorption assembly guarantees punching stability of travel materials, the electric push rod is used for pushing aluminum profiles to slide on the machining frame, an automatic operation chain for feeding, fixing and discharging after punching is conveniently formed in the machining process, time and labor are saved, and the efficiency is improved. And the extrusion efficiency of the aluminum profile is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing equipment, in particular to an industrial aluminum profile multi-hole extrusion die. Background Art

[0002] Industrial aluminum profiles are an alloy material with aluminum as the main component. Aluminum rods are melted and extruded to obtain aluminum materials with different cross-sectional shapes. However, the proportion of added alloys is different, and the mechanical properties and application fields of the industrial aluminum profiles produced are also different. Generally speaking, industrial aluminum profiles refer to all aluminum profiles except for building doors and windows, curtain walls, indoor and outdoor decorations, and building structures.

[0003] When processing industrial aluminum profiles, some aluminum profiles need to be extruded and punched. However, when extruding and punching, manual loading, fixing, and unloading after punching are often required, resulting in average efficiency of aluminum profile extrusion and punching. Therefore, we propose to design a porous extrusion die for industrial aluminum profiles. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0006] A porous extrusion die for industrial aluminum profiles comprises a base, a linear motor is embedded in the base and fixedly connected thereto, a driving end of the linear motor is fixedly connected to a U-shaped frame, a cylinder is fixedly connected to the outer top of the U-shaped frame, a telescopic end of the cylinder passes through the U-shaped frame and is fixedly connected to a mounting frame, a punching drill is provided at the bottom of the mounting frame, a support frame is fixedly connected to the middle of the U-shaped frame, a porous plate corresponding to the punching drill is provided on the top of the support frame, adsorption components are fixedly connected to both ends of the top of the support frame, a waste tray is fixedly connected to the inner side of the U-shaped frame near the bottom, a processing frame is fixedly connected to the top of the base, protective frames are fixedly connected to both sides of the top of the processing frame, and an electric push rod is fixedly connected to one end of the top of the processing frame.

[0007] As a preferred solution of the porous extrusion die for industrial aluminum profiles described in the utility model, there are multiple punching drills, and the multiple punching drills are threadedly connected to the bottom of the mounting frame. The bottom of the mounting frame is provided with several mounting heads corresponding to the punching drills, so that the punching drills can be increased or decreased according to the number of holes to be punched.

[0008] As a preferred solution of the porous extrusion die for industrial aluminum profiles described in the utility model, the four corners of the bottom of the porous plate are fixedly connected with limiting rods, and the top of the support frame is provided with limiting holes corresponding to the limiting rods. The corresponding porous plates can be replaced according to the different positions of the aluminum profiles to be punched.

[0009] As a preferred solution of the porous extrusion die for industrial aluminum profiles described in the utility model, the adsorption component includes a suction cup, and an air pipe is fixedly connected to the bottom of the suction cup, and the air pipe is connected to the suction end of an external air pump. When the aluminum profile is processed, suction is provided by an external air pump to generate negative pressure at the suction cup, which facilitates the adsorption of the aluminum profile and improves the positioning stability of the aluminum profile.

[0010] As a preferred solution of the porous extrusion die for industrial aluminum profiles described in the utility model, a through groove is opened in the middle of the processing frame, the porous plate is located in the through groove, and the top surface of the porous plate and the top of the processing frame are located in the same plane, which is convenient for providing support for the aluminum profile and facilitating the top punching drill to extrude and punch holes in the aluminum profile.

[0011] As a preferred solution of the porous extrusion die for industrial aluminum profiles described in the utility model, a through groove corresponding to the holes in the porous plate is opened inside the support frame, so that the aluminum waste generated during extrusion and punching can pass through the through groove and fall down to be discharged, and finally fall into the waste tray for collection.

[0012] As a preferred solution of the industrial aluminum profile porous extrusion die described in the utility model, the bottom of the U-shaped frame passes through the side wall of the base and is slidably connected thereto, so that the U-shaped frame can slide in the base to adjust the position of the top punching device, and the bottom of the waste tray is slidably connected to the top of the base and can slide and adjust its position as the punching device moves.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model realizes mutual cooperation among an adsorption component, a punching drill, a waste plate and a processing frame, ensures stable punching of the travel profile through the adsorption component, and utilizes an electric push rod to push the aluminum profile to slide on the processing frame, so as to form an automatic operation chain of loading, fixing, unloading after punching during the processing, saves time and manpower, and effectively improves the extrusion efficiency of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0016] Figure 1 This is a schematic diagram of the structure of a porous extrusion die for industrial aluminum profiles of the utility model;

[0017] Figure 2 This is a schematic diagram of the U-shaped frame structure of a porous extrusion die for industrial aluminum profiles of the utility model;

[0018] Figure 3 The utility model is a schematic diagram of a support frame structure of a porous extrusion die for industrial aluminum profiles.

[0019] Legend: 1. Base; 2. Linear motor; 3. U-shaped frame; 4. Cylinder; 5. Mounting frame; 6. Punch drill; 7. Support frame; 8. Perforated plate; 9. Limit rod; 10. Limit hole; 11. Adsorption assembly; 12. Waste tray; 13. Processing frame; 14. Protective frame; 15. Through slot; 16. Electric push rod. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0021] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0022] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0023] See also Figure 1-3 The utility model provides an industrial aluminum profile porous extrusion die, including a base 1, a linear motor 2 is embedded and fixedly connected inside the base 1, a U-shaped frame 3 is fixedly connected to the driving end of the linear motor 2, and the bottom of the U-shaped frame 3 passes through the side wall of the base 1 and is slidably connected thereto, so that the U-shaped frame 3 can slide in the base 1 to adjust the position of the top punching device.

[0024] A cylinder 4 is fixedly connected to the outer top of the U-shaped frame 3, and the telescopic end of the cylinder 4 passes through the U-shaped frame 3 and is fixedly connected to the mounting frame 5. A punching drill 6 is arranged at the bottom of the mounting frame 5, wherein a plurality of punching drills 6 are arranged, and the plurality of punching drills 6 are threadedly connected to the bottom of the mounting frame 5. A plurality of mounting heads corresponding to the punching drills 6 are provided at the bottom of the mounting frame 5, so that the punching drills 6 can be increased or decreased according to the number of holes to be punched.

[0025] A support frame 7 is fixedly connected to the middle of the U-shaped frame 3, and a porous plate 8 corresponding to the punching drill 6 is arranged on the top of the support frame 7. Limit rods 9 are fixedly connected to the four corners at the bottom of the porous plate 8. A limiting hole 10 corresponding to the limiting rod 9 is opened on the top of the support frame 7. The corresponding porous plate 8 can be replaced according to the position of the hole to be punched in different aluminum profiles.

[0026] Both ends of the top of the support frame 7 are fixedly connected with adsorption components 11, wherein the adsorption component 11 includes a suction cup, and an air pipe is fixedly connected to the bottom of the suction cup, and the air pipe is connected to the suction end of an external air pump. When the aluminum profile is processed, the external air pump provides suction to generate negative pressure at the suction cup, which is convenient for adsorption of the aluminum profile to improve the positioning stability of the aluminum profile.

[0027] A waste tray 12 is fixedly connected to the inner side of the U-shaped frame 3 near the bottom, and a through slot corresponding to the holes in the porous plate 8 is provided inside the support frame 7, so that the aluminum waste generated during extrusion and punching can pass through the through slot and fall down to be collected in the waste tray 12. The bottom of the waste tray 12 is slidably connected to the top of the base 1, and can slide and adjust its position as the punching equipment moves.

[0028] A processing frame 13 is fixedly connected to the top of the base 1, and a through groove 15 is opened in the middle of the processing frame 13. The porous plate 8 is located in the through groove 15. The top surface of the porous plate 8 and the top of the processing frame 13 are located in the same plane, which is convenient for providing support for the aluminum profile and facilitating the top punching drill 6 to extrude and punch holes in the aluminum profile.

[0029] Both sides of the top of the processing frame 13 are fixedly connected with a protective frame 14, which is fixed by bolts and can be replaced according to the size of the aluminum profile. One end of the top of the processing frame 13 is fixedly connected with an electric push rod 16, which drives the telescopic end to move, so as to push the aluminum profile to slide on the top of the processing frame 13, so as to automatically load and unload the aluminum profile.

[0030] When in use, firstly connect the linear motor 2 and the electric push rod 16 to an external power source, and connect the air cylinder 4 to an external air pump.

[0031] During work, the staff will arrange the aluminum profiles in sequence from one end of the electric push rod 16. The U-shaped frame 3 is located at the end away from the electric push rod 16. The porous plate 8 is set in advance according to the position of the aluminum profile to be punched and the punch drill 6 is installed accordingly. When extruding and punching, the external air pump provides suction for the suction cup, which is convenient for adsorbing and fixing the aluminum profile to be processed at the bottom of the punch drill 6.

[0032] Subsequently, the punching drill 6 is driven by the cylinder 4 to pressurize and punch holes in the aluminum profile. The waste generated during the punching passes through the holes on the porous plate 8 and falls into the waste tray 12 below for centralized collection, thereby preventing the aluminum waste from splashing, making it easier for the staff to clean up and saving time.

[0033] During the drilling process, when the drilling is completed, the suction supply of the suction cup is suspended, and the electric push rod 16 is started at the same time to facilitate pushing the aluminum profile to slide on the top of the processing frame 13, ejecting the processed aluminum profile and placing the unprocessed aluminum profile in place, without the need for staff to manually replace materials, saving time and effort.

[0034] The coordinated work among the linear motor 2, the electric push rod 16, the cylinder 4 and the external air pump in the utility model can be realized by external PLC programming, which is the prior art and will not be described in detail here.

[0035] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An industrial aluminum profile multi-hole extrusion die, comprising a base (1), characterized in that: A linear motor (2) is embedded and fixedly connected inside the base (1); a driving end of the linear motor (2) is fixedly connected to a U-shaped frame (3); a cylinder (4) is fixedly connected to the top of the U-shaped frame (3); a telescopic end of the cylinder (4) passes through the U-shaped frame (3) and is fixedly connected to a mounting frame (5); a punching drill (6) is arranged at the bottom of the mounting frame (5); a support frame (7) is fixedly connected to the middle of the U-shaped frame (3); a porous plate (8) corresponding to the punching drill (6) is arranged at the top of the support frame (7); adsorption components (11) are fixedly connected to both ends of the top of the support frame (7); a waste tray (12) is fixedly connected to the inner side of the U-shaped frame (3) near the bottom; a processing frame (13) is fixedly connected to the top of the base (1); protective frames (14) are fixedly connected to both sides of the top of the processing frame (13); and an electric push rod (16) is fixedly connected to one end of the top of the processing frame (13).

2. The multi-hole extrusion die for industrial aluminum profiles according to claim 1, characterized in that: A plurality of the punching drills (6) are provided, and the plurality of the punching drills (6) are threadedly connected to the bottom of the mounting frame (5), and a plurality of mounting heads corresponding to the punching drills (6) are provided at the bottom of the mounting frame (5).

3. The multi-hole extrusion die for industrial aluminum profiles according to claim 1, characterized in that: Limit rods (9) are fixedly connected to the four corners of the bottom of the porous plate (8), and the top of the support frame (7) is provided with limit holes (10) corresponding to the limit rods (9) for insertion.

4. The multi-hole extrusion die for industrial aluminum profiles according to claim 1, characterized in that: The adsorption component (11) comprises a suction cup, the bottom of which is fixedly connected to an air pipe, and the air pipe is connected to an air suction end of an external air pump.

5. The multi-hole extrusion die for industrial aluminum profiles according to claim 1, characterized in that: A through groove (15) is provided in the middle of the processing frame (13), the porous plate (8) is located in the through groove (15), and the top surface of the porous plate (8) and the top of the processing frame (13) are located in the same plane.

6. The multi-hole extrusion die for industrial aluminum profiles according to claim 1, characterized in that: The support frame (7) is provided with through grooves corresponding to the holes in the porous plate (8).

7. The multi-hole extrusion die for industrial aluminum profiles according to claim 1, characterized in that: The bottom of the U-shaped frame (3) penetrates through the side wall of the base (1) and is slidably connected thereto, and the bottom of the waste tray (12) is slidably connected to the top of the base (1).

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