Push-pull type safe shaping and riveting integrated tool

Abstract

A push-pull type safe shaping and riveting integrated tool comprises a bottom plate and a riveting pressing tool arranged above the bottom plate, a mounting plate is connected to the bottom plate in a sliding mode, a driving assembly used for driving the mounting plate to horizontally slide relative to the bottom plate is connected to one side of the mounting plate, a riveting piece used for riveting shaping is arranged on the mounting plate, and the riveting pressing tool is arranged on the bottom plate. Through horizontal sliding of the driving assembly, an operator can conveniently place a workpiece on the bottom plate, and shaping and riveting are conducted through the riveting tool. Compared with traditional coaxial center point type equipment, the driving assembly horizontal sliding tool can provide a larger working space and a more flexible operation mode, and therefore the shaping and riveting efficiency is improved. The in-line in-out mode is adopted for shaping and riveting, when related operators step on the operation pedal in order during operation, the improved equipment tool can move, the discharging position and the power position are not located on the same straight line, therefore, safety accidents are avoided as much as possible, and product replacement is facilitated through the in-out tool.

Description

Technical Field

[0001] The utility model relates to a push-pull type safety shaping riveting integrated tooling, belonging to the field of shaping equipment. Background Art

[0002] Currently, the existing shaping equipment on the market all adopts coaxial center point shaping machines or riveting machines. The advantages of this type of form are simple operation, low maintenance, and easy to use, but there are also a series of problems such as low efficiency and safety hazards.

[0003] For example, a Chinese utility model with publication number CN215845248U discloses a rotor balancing block riveting shaping die, including a riveting upper die and a riveting bottom die matched with the riveting upper die, a die cavity matched with the rotor balancing block is formed between the riveting upper die and the riveting bottom die, and its features also include a guide structure for guiding and positioning the rotor balancing block on the riveting upper die and the riveting bottom die, and a shaping device for preventing the rotor core from being deformed by extrusion on the riveting upper die. The utility model can solve the problem of mold deformation, but still uses the setting that the feeding direction and the processing direction are consistent, which is easy to cause personnel safety problems and cause production efficiency and production cost losses. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and to provide a push-pull type safety shaping riveting integrated tooling.

[0005] A push-pull type safety shaping riveting integrated tooling includes a base plate and a riveting tooling arranged above the base plate, wherein a mounting plate is slidably connected to the base plate, a driving component for driving the mounting plate to slide horizontally relative to the base plate is connected to one side of the mounting plate, and a riveting piece for riveting shaping is arranged on the mounting plate.

[0006] By driving the components to slide horizontally, the operator can easily place the workpiece on the bottom plate and perform shaping and riveting through the riveting tooling. Compared with the traditional coaxial center point equipment, the horizontal sliding tooling of the drive components can provide a larger working space and more flexible operation methods, thereby improving the efficiency of shaping and riveting. The in-line entry and exit method is adopted for shaping and riveting. When the operation is carried out, the relevant operators step on the running pedal in order, and the improved equipment tooling will move, so that the discharge position and the power position are not in a straight line, so as to avoid safety accidents as much as possible. The entry and exit tooling is also conducive to product replacement. The push-pull design allows the operator to keep a distance from the workpiece during the work process, reducing the chance of direct contact with the workpiece, thereby reducing safety hazards.

[0007] Furthermore, a limiting plate is fixedly provided on one side of the mounting plate close to the driving assembly, and the limiting plates are symmetrically distributed on both sides of the driving assembly.

[0008] By fixing the limit plate on the side of the mounting plate close to the drive assembly and symmetrically distributed on both sides of the drive assembly, the sliding range of the mounting plate can be effectively limited, so that the position and angle of the shaping riveting can be kept stable and accurate, thereby improving the quality and accuracy of the shaping riveting. The existence of the limit plate can help the operator accurately position and fix the workpiece during the shaping riveting process, avoiding misoperation and accidental displacement of the workpiece. This can avoid unnecessary waste and time and cost of re-operation.

[0009] Preferably, an adjusting rod whose length of extension out of one side of the mounting plate can be adjusted is horizontally disposed in the limiting plate, and the adjusting rod is mounted on the limiting plate by bolt connection.

[0010] The adjusting rod that can be adjusted to extend the length of one side of the mounting plate horizontally in the limit plate can be adjusted and adapted according to the size and shape of different workpieces. The length of the adjusting rod can be adjusted as needed, thereby providing greater adaptability and being able to handle workpieces of different sizes and shapes for shaping and riveting. By adjusting the adjusting rod, the position of the mounting plate and the restraint force on the workpiece can be accurately controlled, thereby improving the accuracy and stability of the shaping and riveting. The adjusting rod can ensure that the gap and restraint force between the mounting plate and the workpiece are appropriate, avoiding unstable or substandard shaping and riveting caused by looseness or excessive restraint.

[0011] Preferably, a slide rail is provided on the bottom plate, a slider is provided at the bottom of the mounting plate, and the mounting plate is slidably connected to the slide rail via the slider.

[0012] By providing a slide rail on the bottom plate and a slider at the bottom of the mounting plate, and slidingly connecting the slider with the slide rail, the stability of the entire tooling during the shaping and riveting process can be ensured. The design of the slide rail can make the tooling more stable during the pushing and pulling process, reduce vibration and shaking, and thus improve the quality and accuracy of shaping and riveting.

[0013] Preferably, the driving assembly comprises a cylinder, the cylinder is connected to a horizontally telescopic rod, and the other end of the telescopic rod is fixedly connected to a mounting plate.

[0014] The drive assembly uses a cylinder, which is fast, efficient and precise, and can improve the efficiency and production efficiency of shaping riveting. Compared with manual or semi-automatic operation methods, the cylinder drive can quickly complete the push and pull action of the mounting plate, thereby greatly shortening the time and workload of shaping riveting.

[0015] Furthermore, the cylinder is electrically connected to a control module, and the control module is a PLC controller.

[0016] The control module uses a PLC controller, which can fully control and monitor the entire automation process of the tooling. Through the compilation and optimization of the PLC program, the automated shaping and riveting process can be realized, the automation level of shaping and riveting can be improved, and the workload of operators can be reduced.

[0017] Preferably, the riveted part includes a rivet base, the mounting plate is provided with a mounting hole for forming a tight fit with the rivet base, and one side of the rivet base is provided with a copper support seat fixed to the mounting plate.

[0018] The riveted parts include a rivet base and a mounting hole. By forming a tight fit between the rivet base and the mounting hole on the mounting plate, the stability and accuracy of the shaping riveting can be improved. The tight fit design can ensure a tight connection between the rivet base and the mounting plate, reduce looseness and shaking during the riveting process, and thus improve the quality and accuracy of the shaping riveting.

[0019] Furthermore, a material tray is surrounded outside the bottom plate.

[0020] There is a material tray surrounding the bottom plate, and multiple workpieces can be placed in the material tray at one time to achieve batch production and improve the production efficiency of shaping riveting.

[0021] The beneficial effects of the utility model are as follows: through the horizontal sliding of the drive assembly, the operator can easily place the workpiece on the bottom plate, and perform shaping and riveting through the riveting tooling. Compared with the traditional coaxial center point equipment, the horizontal sliding tooling of the drive assembly can provide a larger working space and a more flexible operation method, thereby improving the efficiency of shaping and riveting. The shaping and riveting are carried out in an in-line entry and exit method. When the operation is carried out, the relevant operators step on the operating pedal in order, and the improved equipment tooling will move, so that the discharge position and the power position are not in a straight line, thereby avoiding safety accidents as much as possible. The entry and exit tooling is also conducive to product replacement. The push-pull design allows the operator to keep a distance from the workpiece during work, reducing the chance of direct contact with the workpiece, thereby reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the utility model.

[0023] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0024] Figure 2This is a schematic diagram of the main structure of the utility model from another perspective;

[0025] Figure 3 This is a schematic diagram of the structure of the utility model without the material tray and riveted parts;

[0026] Figure 4 This is a schematic diagram of the structure of the utility model without the material tray, riveting parts and riveting tooling;

[0027] In the figure, 1, bottom plate; 11, slide rail; 12, material tray; 2, mounting plate; 21, limit plate; 211, adjustment rod; 22, slider; 23, mounting hole; 3, drive assembly; 31, cylinder; 32, telescopic rod; 4, riveted parts; 41, rivet base; 42, copper support seat; 5, riveting tooling. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.

[0029] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.

[0030] The directions and positions mentioned in the present invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., are only for reference to the directions or positions of the drawings. Therefore, the directions and positions used are used to explain and understand the present invention, but not to limit the scope of protection of the present invention.

[0031] like Figure 1-4As shown, an embodiment of a push-pull type safety shaping and riveting integrated tooling of the utility model includes a base plate 1 and a riveting tooling 5 arranged above the base plate 1, a mounting plate 2 is slidably connected to the base plate 1, a driving assembly 3 for driving it to slide horizontally relative to the base plate 1 is connected to one side of the mounting plate 2, and a riveting piece 4 for riveting shaping is provided on the mounting plate 2. Through the horizontal sliding of the driving assembly 3, the operator can easily place the workpiece on the base plate 1 and perform shaping and riveting through the riveting tooling 5. Compared with the traditional coaxial center point type equipment, the horizontal sliding tooling of the driving assembly 3 can provide a larger working space and a more flexible operation mode, thereby improving the efficiency of shaping and riveting. The shaping and riveting are performed by adopting an in-line entry and exit method. When the operation is performed, the relevant operator steps on the running pedal in order, and the improved equipment tooling will move, so that the discharge position and the power position are not in a straight line, thereby avoiding safety accidents as much as possible, and the entry and exit tooling is also conducive to product replacement. The push-pull design allows the operator to keep a distance from the workpiece during work, reducing the chance of direct contact with the workpiece, thereby reducing safety hazards. In addition, the drive assembly 3 can ensure the horizontal sliding of the mounting plate 2, ensuring the stability and safety of the shaping riveting. Compared with the complex coaxial center point equipment, the push-pull tooling design is simpler and clearer, reducing the learning cost and difficulty of the operator, and improving the convenience of shaping riveting. Since the push-pull tooling has a simple structure and fewer components, the maintenance and servicing costs are relatively low, which not only saves maintenance costs, but also reduces downtime, further improving production efficiency.

[0032] A limiting plate 21 is fixedly provided on one side of the mounting plate 2 close to the driving assembly 3, and the limiting plate 21 is symmetrically distributed on both sides of the driving assembly 3. By fixing the limiting plate 21 on one side of the mounting plate 2 close to the driving assembly 3 and symmetrically distributed on both sides of the driving assembly 3, the sliding range of the mounting plate 2 can be effectively limited, so that the position and angle of the shaping riveting can be kept stable and accurate, thereby improving the quality and precision of the shaping riveting. The existence of the limiting plate 21 can help the operator to accurately position and fix the workpiece during the shaping riveting process, avoid misoperation and accidental displacement of the workpiece. In this way, unnecessary waste and time and cost of reoperation can be avoided. Through the use of the limiting plate 21, the operating space can be reduced, the risk of misoperation and accidental injury of the operator can be reduced, and the safety of work and the comfort of personnel operation can be improved. The establishment of the limiting plate 21 can help the operator to position the mounting plate 2 more quickly and simplify the operation process of shaping riveting. The operator only needs to place the workpiece on the mounting plate 2 fixed on the limiting plate 21 to perform shaping riveting, and no additional adjustment and alignment operations are required, which reduces the complexity of operation and time cost.

[0033] An adjusting rod 211 is horizontally disposed in the limiting plate 21 and can adjust the length of the adjusting rod extending out of one side of the mounting plate 2 . The adjusting rod 211 is mounted on the limiting plate 21 by bolt connection.

[0034] By horizontally providing an adjusting rod 211 that can adjust the length of one side of the mounting plate 2 and extend therefrom in the limiting plate 21, the adjustment and adaptation can be performed according to the size and shape of different workpieces. The length of the adjusting rod 211 can be adjusted as needed, thereby providing greater adaptability, and can handle workpieces of different sizes and shapes for shaping and riveting. By adjusting the adjusting rod 211, the position of the mounting plate 2 and the restraining force on the workpiece can be accurately controlled, thereby improving the accuracy and stability of the shaping and riveting. The adjusting rod 211 can ensure that the gap and restraining force between the mounting plate 2 and the workpiece are appropriate, and avoid the shaping and riveting instability or unqualified quality caused by looseness or excessive restraint. Through the design of the adjusting rod 211, the operator can quickly adjust the position and restraining force of the mounting plate 2 as needed, which is more flexible and convenient than the traditional fixed limiting plate 21. This can reduce the time for adjusting and replacing the fixture and improve the efficiency of shaping and riveting. Through the design of the adjusting rod 211, it is possible to handle workpieces of different sizes and shapes in the same set of push-pull safety shaping and riveting integrated tooling. This can reduce the R&D and manufacturing costs of tooling corresponding to different workpiece models, and reduce the use and maintenance costs of the tooling.

[0035] A slide rail 11 is disposed on the bottom plate 1 , a slider 22 is disposed at the bottom of the mounting plate 2 , and the mounting plate 2 is slidably connected to the slide rail 11 via the slider 22 .

[0036] By providing a slide rail 11 on the bottom plate 1, a slider 22 at the bottom of the mounting plate 2, and slidingly connecting the slider 22 with the slide rail 11, the stability of the entire tooling during the shaping and riveting process can be ensured. The design of the slide rail 11 can make the tooling more stable during the pushing and pulling process, reduce vibration and shaking, and thus improve the quality and accuracy of shaping and riveting.

[0037] Improve the efficiency of riveting: The design of the slide rail 11 structure can make the push and pull process of the mounting plate 2 smoother during the shaping and riveting, thereby saving the operator's time and energy. In addition, compared with the traditional manual operation method, the design of the slide rail 11 greatly improves the convenience and efficiency of operation.

[0038] Reduce the error during shaping and riveting: The design of the slide rail 11 can keep the position and direction of the mounting plate 2 stable during shaping and riveting, and reduce the error during operation. This can improve the quality of shaping and riveting, and reduce the time and cost of waste and re-operation.

[0039] Improved operational safety: The design of the slide rail 11 can keep the mounting plate 2 stable during operation, and can perform shaping and riveting when the distance between parts is relatively far, thereby reducing the contact between operators and workpieces and reducing potential safety hazards. This can improve operational safety and reliability and avoid accidents.

[0040] The driving assembly 3 includes a cylinder 31 , and the cylinder 31 is connected to a horizontally telescopic rod 32 , and the other end of the telescopic rod 32 is fixedly connected to the mounting plate 2 .

[0041] The driving assembly 3 uses a cylinder 31, which is fast, efficient and accurate, and can improve the efficiency and production efficiency of shaping and riveting. Compared with manual or semi-automatic operation methods, the cylinder 31 drive can quickly complete the push and pull action of the mounting plate 2, thereby greatly shortening the time and workload of shaping and riveting.

[0042] Improve the comfort of operation: the driving component 3 adopts the cylinder 31, and the operator can achieve the push and pull action only through a simple control switch, which greatly reduces the intensity of operation and improves the comfort and convenience of operation. In addition, the operation of the cylinder 31 is relatively safe and reliable, reducing the contact between the operator and the workpiece.

[0043] Improve the precision and stability of shaping riveting: The drive assembly 3 adopts the structure of the cylinder 31 and the telescopic rod 32, which can improve the precision and stability of shaping riveting. The length of the telescopic rod 32 can be adjusted and can be adapted according to the size and shape of different workpieces. The connection method of the telescopic rod 32 can also effectively control the position and direction of the mounting plate 2 during the riveting process, thereby improving the quality and precision of shaping riveting.

[0044] Can be applied to different workpieces: Since the design of the cylinder 31 and the telescopic rod 32 is highly flexible and adaptable, the push-pull type safety shaping riveting integrated tooling can be applied to shaping riveting of workpieces of different sizes and shapes. This can avoid the tedious work of adjusting and replacing the fixture, thereby improving adaptability and efficiency.

[0045] The present embodiment is different from the above-mentioned embodiment in that the cylinder 31 is electrically connected to a control module, and the control module is a PLC controller.

[0046] The control module uses a PLC controller, which can fully control and monitor the entire automation process of the tooling. Through the compilation and optimization of the PLC program, the automated shaping and riveting process can be realized, the automation level of shaping and riveting can be improved, and the workload of operators can be reduced.

[0047] Improve the production efficiency and quality of shaping riveting: Through the comprehensive control and monitoring of the shaping riveting process by the control module, the shaping riveting process can be adjusted to the optimal state, thereby improving the production efficiency and quality of shaping riveting. Automatic control can effectively reduce errors and defects in the operation process and achieve high-level production of shaping riveting.

[0048] Convenient maintenance and repair: PLC controller is a general industrial product with common components, easy to repair and modify. This makes it easy to maintain and repair the shaping and riveting integrated tooling and ensure the long-term stable operation of the tooling.

[0049] Improve the humanization and reliability of operation: Through the design of the control module, the accuracy control and process parameter adjustment of the shaping riveting tooling can be achieved, making the shaping riveting operation more humanized and reliable. In addition, the control module can also record the fault information that occurs during the shaping riveting process, which is convenient for later analysis of problems and improves the stability and reliability of the whole connection.

[0050] The riveted part 4 includes a rivet base 41 . The mounting plate 2 is provided with a mounting hole 23 for forming a tight fit with the rivet base 41 . A copper support seat 42 fixed on the mounting plate 2 is provided on one side of the rivet base 41 .

[0051] The riveted part 4 includes a rivet base 41 and a mounting hole 23. The stability and accuracy of the shaping riveting can be improved by forming a tight fit between the rivet base 41 and the mounting hole 23 on the mounting plate 2. The tight fit design can ensure a tight connection between the rivet base 41 and the mounting plate 2, reduce looseness and shaking during the riveting process, and thus improve the quality and accuracy of the shaping riveting.

[0052] Providing support and stable structure: A copper support seat 42 is provided on one side of the rivet base 41, which can provide additional support and stable structure during the shaping riveting process. The copper support seat 42 can fix the mounting plate 2 in an appropriate position to prevent the mounting plate 2 from being misplaced and swaying during the shaping riveting process, thereby improving the quality and stability of the shaping riveting.

[0053] Convenient installation and replacement: By forming a tight fit between the rivet base 41 and the mounting hole 23 on the mounting plate 2, the riveted part 4 can be easily installed and replaced. In this way, when the riveted part 4 needs to be replaced, it is only necessary to remove the original rivet base 41 and then install a new rivet base 41, which is convenient and fast, saving time and workload.

[0054] Improve the efficiency of shaping riveting: Because the design and stability of the riveted piece 4 are improved, the shaping riveting process will be more efficient. The shaping riveting tool can better fix the mounting plate 2, maintain the correct position and direction, make the shaping riveting operation smoother, and thus improve the efficiency of shaping riveting.

[0055] The base plate 1 is surrounded by a material tray 12 .

[0056] A material tray 12 is arranged around the base plate 1, and a plurality of workpieces can be placed in the material tray 12 at one time, thereby realizing batch production and improving the production efficiency of shaping and riveting.

[0057] Convenient operation and processing: The tray 12 can store workpieces in a centralized manner, avoiding the disorder of workpieces and facilitating operation and processing. The operator can quickly and accurately find the workpieces and optimize the processing, avoiding the workpiece shifting and falling during the processing, and improving the processing efficiency and production efficiency.

[0058] Reducing manual operations and human factors: Through the design of the tray 12, automatic tray loading can be achieved, reducing manual operations, avoiding the situation where the workpiece is not processed in a standardized manner due to human factors, and thus improving the quality and stability of the shaping riveting.

[0059] Space saving and convenient maintenance: The base plate 1 is surrounded by a material tray 12, which effectively utilizes the working space and also provides convenience for the maintenance and cleaning of the shaping and riveting integrated tooling.

[0060] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.

[0061] Although the present invention has been described with reference to several specific embodiments, it should be understood that the present invention is not limited to the specific embodiments disclosed. The present invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims

1. A push-pull type safety shaping riveting integrated tooling, characterized in that: It includes a base plate and a riveting tool arranged above the base plate, wherein a mounting plate is slidably connected to the base plate, a driving component for driving the mounting plate to slide horizontally relative to the base plate is connected to one side of the mounting plate, and a riveting piece for riveting and shaping is arranged on the mounting plate.

2. The push-pull type safety shaping riveting integrated tooling as claimed in claim 1, characterized in that: A limiting plate is fixedly provided on one side of the mounting plate close to the driving assembly, and the limiting plates are symmetrically distributed on both sides of the driving assembly.

3. The push-pull type safety shaping riveting integrated tooling as claimed in claim 2, characterized in that: An adjusting rod whose length can be adjusted to extend out of one side of the mounting plate is horizontally arranged in the limiting plate, and the adjusting rod is mounted on the limiting plate by bolt connection.

4. The push-pull type safety shaping riveting integrated tooling as claimed in claim 1, characterized in that: A slide rail is arranged on the bottom plate, a slider is arranged on the bottom of the mounting plate, and the mounting plate is slidably connected with the slide rail via the slider.

5. The push-pull type safety shaping riveting integrated tooling as claimed in claim 1, characterized in that: The driving assembly comprises a cylinder, the cylinder is connected with a horizontally telescopic rod, and the other end of the telescopic rod is fixedly connected to a mounting plate.

6. The push-pull type safety shaping riveting integrated tooling as claimed in claim 5, characterized in that: The cylinder is electrically connected to a control module, and the control module is a PLC controller.

7. The push-pull type safety shaping riveting integrated tooling according to claim 1, characterized in that: The riveted part comprises a rivet base, a mounting hole for forming a tight fit with the rivet base is provided on the mounting plate, and a copper support seat fixed on the mounting plate is provided on one side of the rivet base.

8. The push-pull type safety shaping riveting integrated tooling as claimed in claim 1, characterized in that: The bottom plate is surrounded by a material tray.

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