Box line overturning and shakeout all-in-one machine
By designing a box-line flip sand-falling integrated machine with integrated flip and sand-falling functions, the problems of many equipment and low efficiency in the existing technology are solved, and the effects of reducing equipment costs, simplifying processes and improving production efficiency are achieved.
Patent Information
- Application Number
- CN202421285618.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In the prior art, flip and sand drop require two sets of different equipment, resulting in multiple workflows, low production efficiency, high equipment costs and increased maintenance costs.
A box-line flip sand-falling integrated machine is designed, and the flip and sand-falling of the sand box is achieved on one device by combining a clamping assembly, a second telescopic cylinder, a sand-falling assembly, a flip assembly and a first support seat. .
It reduces the cost and investment of equipment, reduces process processes, improves production efficiency, and reduces maintenance costs.
Smart Images
Figure CN222492125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting equipment, in particular to a box line flipping and sand dropping integrated machine. Background Art
[0002] In the production process of the box line, it is necessary to obtain the cast products after pouring. The first step is to produce the empty shell sand mold, in which the sand mold and the sand box are not separated, the second step is to pour the molten iron, and the third step is to drop the sand. The box line needs to use the box flipping machine to turn the sand box wrapped with the sand mold and casting 180 degrees, and then transport it to the box poking machine to separate the poured sand mold from the sand box, and then the sand mold can be transported to the drop sand machine to obtain the cast casting product. This process requires two sets of mechanisms to complete, the equipment cost is high and the enterprise investment increases, the process flow is more and the production efficiency is low, and the maintenance cost increases. Utility Model Content
[0003] The purpose of the utility model is to provide a box line flip sand dropping integrated machine to solve the technical problems in the prior art that flipping and sand dropping require two different devices to complete, there are many work processes and low production efficiency. The preferred technical solution among the many technical solutions provided by the utility model can produce many technical effects as described below.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] The utility model provides an integrated machine for flipping and shaking out sand with a box line, comprising a clamping assembly, a second telescopic cylinder, a sand shaking assembly, a flipping assembly, and a first support seat for installation in a fixed position, wherein the sand shaking assembly and the clamping assembly are respectively arranged on both sides of the first support seat, and the clamping assembly is arranged below the first support seat, the second telescopic cylinder is connected between the first support seat and the clamping assembly to drive the clamping assembly to move up and down, the clamping assembly can clamp and release the sand box, the flipping assembly is arranged at one end of the clamping assembly away from the first support seat to drive the sand box to flip, and the clamping assembly is provided with a space for the sand shaking assembly to fall, so as to push the sand mold in the sand box out of the sand box.
[0006] Preferably, the clamping assembly comprises a first support frame, a first telescopic cylinder, and a second support seat, the second telescopic cylinder is installed between the first support seat and the second support seat, the first support frame is installed on the side of the second support seat away from the first support seat, and a pair of first support frames are provided, which are relatively arranged to form a space for clamping the sand box, the first support frame is slidably installed on the first support seat, the first telescopic cylinder is installed on the first support seat to drive the first support frame to move, so that the first support frame clamps or releases the sand box, and the flipping assembly is installed on the first support frame.
[0007] Preferably, a first guide rod is provided on the second support seat, a first through hole is provided on the first support seat, the first guide rod is slidably installed in the first through hole, and an anti-slip plate is provided at one end of the first guide rod away from the second support seat.
[0008] Preferably, a slideway is provided on the second supporting seat, and the first supporting frame is sleeved on the slideway.
[0009] Preferably, the sand shaking assembly includes a mounting plate, a second support frame, a third telescopic cylinder, and a sand shaking rod. The second support frame is mounted on the first support seat, and the third telescopic cylinder is connected between the mounting plate and the second support frame so that the third telescopic cylinder drives the mounting plate to move up and down. The sand shaking rod is mounted on a side of the mounting plate away from the third telescopic cylinder. A plurality of sand shaking rods are provided, which are evenly arranged along the length and width directions of the mounting plate.
[0010] Preferably, the flipping assembly includes a first motor, a clamping plate, and a first rotating shaft. The first motor and the first rotating shaft are installed on the clamping assembly. The clamping plate is respectively installed on the first rotating shaft and the output shaft of the first motor. The two clamping plates form a space for clamping the sand box. The clamping assembly drives the clamping plate to press against the sand box so that the first motor drives the sand box to flip.
[0011] Preferably, limit blocks are provided at both upper and lower ends of the two clamping plates.
[0012] Preferably, a third guide rod is provided on one side of the clamping plate, and third through holes are provided on both clamping plates, and the third guide rod is installed in the third through holes.
[0013] Preferably, a second guide rod is mounted on the mounting plate, and a second through hole for the second guide rod to pass through is provided on the first support seat.
[0014] The technical solution provided by this application document includes the following beneficial effects:
[0015] The utility model provides a box wire flip sand-falling integrated machine, wherein the wired sand box sand-falling integrated machine is installed on a bracket, comprises a clamping assembly, a second telescopic cylinder, a sand-falling assembly, a flipping assembly, and a first support seat for being installed in a fixed position, that is, the first support seat is used to be installed on the bracket; the sand-falling assembly and the clamping assembly are respectively arranged on the upper and lower sides of the first support seat, and the clamping assembly is arranged below the first support seat, the second telescopic cylinder is connected between the first support seat and the clamping assembly to drive the clamping assembly to move up and down, the clamping assembly can clamp and release the sand box, and the flipping assembly is arranged on a side of the clamping assembly away from the first support seat The second end of the sand box is driven to flip over, and a space is provided on the clamping assembly for the sand falling assembly to fall, so as to push the sand mold in the sand box out of the sand box. Specifically, the second telescopic cylinder is first started, and the second telescopic rod of the second telescopic cylinder is extended to lower the clamping assembly and clamp the sand box at the same time. The second telescopic rod of the second telescopic cylinder is contracted to provide space for flipping the sand box. The flipping assembly moves to drive the sand box to flip, which makes it convenient for the sand falling assembly to push out the sand mold in the sand box. With this arrangement, flipping and sand falling can be achieved on one device, which reduces the cost and investment of the equipment, while reducing the process flow, improving production efficiency and reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 is a schematic structural diagram showing a box line flipping and shaking sand all-in-one machine according to an exemplary embodiment;
[0018] Figure 2 is a structural schematic diagram showing another orientation of a box line flipping and shaking sand all-in-one machine according to an exemplary embodiment;
[0019] Figure 3 It is a schematic diagram showing the structure of a sand box clamping machine with a box line flipping and shaking sand according to an exemplary embodiment;
[0020] Figure 4 It is a schematic structural diagram showing the flipping of the sand box on the sand-falling integrated machine with a box line flipping according to an exemplary embodiment;
[0021] Figure 5 The present invention is a schematic structural diagram showing a sand dropping machine with a box line flip sand dropping according to an exemplary embodiment.
[0022] In the figure: 1. first support seat; 11. second telescopic cylinder; 2. clamping assembly; 21. second support seat; 22. first telescopic cylinder; 23. first support frame; 24. first guide rod; 25. anti-slip plate; 26. slideway; 3. sand falling assembly; 31. mounting plate; 32. second support frame; 33. third telescopic cylinder; 34. sand falling rod; 35. second guide rod; 4. flipping assembly; 41. first motor; 42. clamping plate; 43. first rotating shaft; 44. third guide rod; 45. limit block. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0024] This specific implementation provides an all-in-one machine for box line flipping and sand dropping, which solves the technical problems in the prior art that flipping and sand dropping require two different devices to complete, there are many work processes and the production efficiency is relatively low.
[0025] The following is an explanation of the embodiments with reference to the accompanying drawings. In addition, the embodiments shown below do not limit the contents of the utility model described in the claims. In addition, the entire contents of the structures represented by the following embodiments are not limited to the solutions required as the utility model described in the claims.
[0026] Reference Figure 1-Figure 5The utility model provides a box wire flip sand-falling integrated machine, wherein the wired sand box sand-falling integrated machine is installed on a bracket, and includes a clamping assembly 2, a second telescopic cylinder 11, a sand-falling assembly 3, a flip assembly 4, and a first support seat 1 for being installed in a fixed position, that is, the first support seat 1 is used to be installed on the bracket; the sand-falling assembly 3 and the clamping assembly 2 are respectively arranged on the upper and lower sides of the first support seat 1, and the clamping assembly 2 is arranged below the first support seat 1, and the second telescopic cylinder 11 is connected between the first support seat 1 and the clamping assembly 2 to drive the clamping assembly 2 to move up and down, and the clamping assembly 2 can clamp and release the sand box, and the flip assembly 4 is arranged at the clamping assembly 2 away from the first support seat One end of the support seat 1 is used to drive the sand box to flip over. The clamping assembly is provided with a space for the sand falling assembly 3 to fall so as to push the sand mold in the sand box out of the sand box. Specifically, the second telescopic cylinder 11 is first started, and the second telescopic rod of the second telescopic cylinder 11 is extended to lower the clamping assembly 2 and clamp the sand box at the same time. The second telescopic rod of the second telescopic cylinder 11 is contracted to provide space for flipping the sand box. The flipping assembly 4 moves to drive the sand box to flip, which facilitates the sand falling assembly 3 to push out the sand mold in the sand box. With this arrangement, flipping and sand falling can be achieved on one device, which reduces the cost and investment of the equipment, while reducing the process flow, improving production efficiency and reducing maintenance costs.
[0027] In this embodiment, the clamping assembly 2 includes a first support frame 23, a first telescopic cylinder 22, and a second support seat 21. The second telescopic cylinder 11 is installed between the first support seat 1 and the second support seat 21 to drive the second support seat 21 to move up and down, wherein an avoidance space is provided for the flipping of the sand box. The first support frame 23 is installed on the side of the second support seat 21 away from the first support seat 1, and a pair of first support frames 23 are provided, that is, two first support frames 23 are relatively arranged to form a space for clamping the sand box. The first support frame 23 is slidably installed on the second support seat 21, and the first telescopic cylinder 22 is installed on the second support seat 21 to drive the first support frame 23 to move, so that the first support frame 23 clamps or releases the sand box, that is, when the first telescopic rod of the first telescopic cylinder 22 is extended, it can drive the two first support frames 23 to be relatively close, so that the clamping assembly clamps the sand box, wherein the flipping assembly 4 is installed on the first support frame 23.
[0028] In this embodiment, in order to ensure that the second support seat 21 can move straight up and down, a first guide rod 24 is provided on the second support seat 21, and multiple first guide rods 24 are provided. A first through hole is provided on the first support seat 1. The number of first through holes is the same as the number of first guide rods 24, and the positions of the two are corresponding, so that the first guide rod 24 can be slidably installed in the first through hole, and an anti-slip plate 25 is provided on the end of the first guide rod 24 away from the second support seat 21, which can prevent the second support seat 21 from separating from the first support seat 1.
[0029] In this embodiment, in order to facilitate the first support frame 23 to slide on the second support seat 21, a slideway 26 is provided on the second support seat 21, and an installation hole is provided on the first support frame 23. The installation hole on the first support frame 23 is sleeved on the slideway 26, and the slideway 26 can also provide a moving direction for the first support frame 23.
[0030] In this embodiment, the sand-falling assembly 3 includes a mounting plate 31, a second support frame 32, a third telescopic cylinder 33, and a sand-falling rod 34. The second support frame 32 is mounted on the first support seat 1, and the third telescopic cylinder 33 is connected between the mounting plate 31 and the second support frame 32, so that the third telescopic cylinder 33 drives the mounting plate 31 to move up and down, and the sand-falling rod 34 is installed on the side of the mounting plate 31 away from the third telescopic cylinder 33. A plurality of sand-falling rods 34 are provided, which are evenly arranged along the length and width directions of the mounting plate 31, that is, when the third telescopic rod of the third telescopic cylinder 33 is extended, it drives the mounting plate 31 to move downward, so that the sand-falling rod 34 pushes the sand mold in the sand box out of the sand box, thereby realizing the sand-falling action.
[0031] In this embodiment, the flipping assembly 4 includes a first motor 41, a clamping plate 42, and a first rotating shaft 43. The first motor 41 and the first rotating shaft 43 are installed on the clamping assembly, that is, the first motor 41 is installed on one of the first support frames 23, and the first rotating shaft 43 is installed on the other first support frame 23. The clamping plate 42 is respectively installed on the first rotating shaft 43 and the output shaft of the first motor 41. The two clamping plates 42 form a space for clamping the sand box. The clamping assembly 2 drives the clamping plate 42 to press against the sand box so that the first motor 41 drives the sand box to flip, wherein the first motor 41 is installed on the outside of the clamping assembly, and the output shaft of the first motor 41 is passed through the first support frame 23 and connected to the clamping plate 42. When the clamping plate presses against the sand box, the first motor 41 rotates and then drives the clamping plate 42 to rotate, so that the sand box clamped between the clamping plates 42 is flipped.
[0032] In this embodiment, in order to prevent the sand box clamped between the clamping plates 42 from falling when turning over, limit blocks 45 are provided at the upper and lower ends of the two clamping plates 42, and the sand box can be abutted against the limit blocks 45 to prevent the sand box from falling under the action of gravity.
[0033] In this embodiment, in order to ensure that the two clamping plates 42 can maintain the same axis when moving, a third guide rod 44 is provided on one side of the clamping plate 42, and a third through hole is provided on both clamping plates 42. The third guide rod 44 is installed in the third through hole, so that the two clamping plates 42 can maintain the same horizontal line when moving.
[0034] In this embodiment, in order to facilitate the mounting plate 31 to ensure straight up and down movement, a second guide rod 35 is installed on the mounting plate 31, and a second through hole for the second guide rod 35 to pass through is provided on the second mounting seat, so that the mounting plate 31 can remain in a horizontal state in the moving position, thereby facilitating the sand falling rod 34 to contact the sand mold in the sand box at the same time.
[0035] Specifically, when the box line flipping and sand dropping machine is working, the second telescopic rod of the second telescopic cylinder 11 extends to drive the second support seat 21 to descend to approach the sand box, the first telescopic rod of the first telescopic cylinder 22 moves to drive the first support frame 23 to move, so that the clamping plate on the first support frame 23 clamps the sand box, and the second telescopic rod of the second telescopic cylinder 11 contracts a certain distance to provide a flipping space for the flipping of the sand box. The first motor 41 moves to flip the sand box. After flipping into place, the sand box in the sand box is detached through the cooperation of the second telescopic cylinder 11 and the third telescopic cylinder 33, thereby realizing the flipping and sand dropping of the sand box in one, saving operating steps and improving processing efficiency.
[0036] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. used herein to indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0037] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0038] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
[0039] It is to be understood that the same or similar parts in the above embodiments can refer to each other, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments. The multiple schemes provided in this application include their own basic schemes, which are independent of each other and do not restrict each other, but they can also be combined with each other without conflict to achieve multiple effects together.
[0040] Although the embodiments of the present application have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations on the present application. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A box line flip sand falling integrated machine, characterized in that: The invention comprises a clamping assembly (2), a second telescopic cylinder (11), a sand-falling assembly (3), a flipping assembly (4), and a first support seat (1) for being installed at a fixed position, wherein the sand-falling assembly (3) and the clamping assembly (2) are respectively arranged on both sides of the first support seat (1), and the clamping assembly (2) is arranged below the first support seat (1), the second telescopic cylinder (11) is connected between the first support seat (1) and the clamping assembly (2) to drive the clamping assembly (2) to move up and down, the clamping assembly (2) can clamp and release the sand box, the flipping assembly (4) is arranged at one end of the clamping assembly (2) away from the first support seat (1) to drive the sand box to flip, and the clamping assembly is provided with a space for the sand-falling assembly (3) to fall, so as to push the sand mold in the sand box out of the sand box.
2. The box line flipping and sand dropping integrated machine according to claim 1 is characterized in that: The clamping assembly (2) comprises a first support frame (23), a first telescopic cylinder (22), and a second support seat (21); the second telescopic cylinder (11) is installed between the first support seat (1) and the second support seat (21); the first support frame (23) is installed on a side of the second support seat (21) away from the first support seat (1); and a pair of first support frames (23) are provided, which are arranged relative to each other to form a space for clamping the sand box; the first support frame (23) is slidably installed on the first support seat (1); the first telescopic cylinder (22) is installed on the first support seat (1) to drive the first support frame (23) to move, so that the first support frame (23) clamps or releases the sand box; and the flip assembly (4) is installed on the first support frame (23).
3. The box line flipping and sand dropping integrated machine according to claim 2 is characterized in that: The second support seat (21) is provided with a first guide rod (24), the first support seat (1) is provided with a first through hole, the first guide rod (24) is slidably installed in the first through hole, and an anti-slip plate (25) is provided at one end of the first guide rod (24) away from the second support seat (21).
4. The box line flipping and sand dropping integrated machine according to claim 2, characterized in that: A slideway (26) is provided on the second support seat (21), and the first support frame (23) is sleeved on the slideway (26).
5. The box line flipping and sand dropping integrated machine according to claim 1, characterized in that: The sand shaking assembly (3) comprises a mounting plate (31), a second support frame (32), a third telescopic cylinder (33), and a sand shaking rod (34); the second support frame (32) is mounted on the first support seat (1); the third telescopic cylinder (33) is connected between the mounting plate (31) and the second support frame (32), so that the third telescopic cylinder (33) drives the mounting plate (31) to move up and down; the sand shaking rod (34) is mounted on a side of the mounting plate (31) away from the third telescopic cylinder (33); a plurality of sand shaking rods (34) are provided, and are evenly arranged along the length and width directions of the mounting plate (31).
6. The box line flipping and sand dropping integrated machine according to claim 1, characterized in that: The flipping assembly (4) comprises a first motor (41), a clamping plate (42), and a first rotating shaft (43); the first motor (41) and the first rotating shaft (43) are mounted on the clamping assembly; the clamping plate (42) is respectively mounted on the first rotating shaft (43) and the output shaft of the first motor (41); the two clamping plates (42) form a space for clamping the sand box; the clamping assembly (2) drives the clamping plate (42) to press against the sand box, so that the first motor (41) drives the sand box to flip.
7. The box line flipping and sand dropping integrated machine according to claim 6, characterized in that: Limiting blocks (45) are provided at both upper and lower ends of the two clamping plates (42).
8. The box line flipping and sand dropping integrated machine according to claim 6, characterized in that: A third guide rod (44) is provided on one side of the clamping plate (42), and a third through hole is provided on both clamping plates (42), and the third guide rod (44) is installed in the third through hole.
9. The box line flipping and sand dropping integrated machine according to claim 5, characterized in that: A second guide rod (35) is mounted on the mounting plate (31), and a second through hole for the second guide rod (35) to pass through is provided on the first support seat (1).