Linear checkered plate manufacturing equipment

By designing widened and thickened support rods and scrapers, and being level with the belt, it is changed to a regular production pattern, which solves the problems of distortion and waste of resources in the production of linear pattern boards, and achieves more efficient production and lower wasted resources.

CN222492455UActive Publication Date: 2025-02-18JIANGSU QIANZUNDA NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420908616.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-18
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the production process of linear patterned plates, existing simple tooling is difficult to apply pressure evenly, resulting in gaps on the surface of the plate, the patterns are distorted during the curing process, and the scraper is easily damaged and needs to be replaced, resulting in waste of resources.

Method used

A linear pattern board production equipment was designed. By widening and thickening the support rod and scraping rod, and being level with the belt, it was changed to a regular production pattern, which increased the stability and rigidity of the workpiece. The scraping rod can adjust the position and spacing. And it can be replaced completely slidingly.

Benefits of technology

It solves the problem of changes in the texture during the curing process, reduces the occurrence of pores, improves production efficiency, reduces resource waste, and enhances the stability and rigidity of the tooling.

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Abstract

The utility model belongs to the technical field of linear checkered plate manufacturing equipment, and particularly relates to linear checkered plate manufacturing equipment which comprises a base. A supporting frame is mounted on the base; a connecting frame is connected to the interior of the supporting frame; the end part of the connecting frame is fixedly connected with a supporting rod; one side of the supporting rod is connected with a plurality of groups of scraping rods; the supporting rod and the multiple sets of scraping rods are widened and thickened and are flush with the line body belt, the line production is directly changed to be straight, namely the belt face is the front face, at the moment, the problem that the line changes in the curing process can be solved, the effect of solving air holes is achieved, and the production efficiency of subsequent procedures is greatly improved; and the tool is widened and thickened and is flush with the line body belt, so that the stability and rigidity of the tool can be improved, and the line change caused by temperature, pressure or other factors in the curing process can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of linear pattern plate manufacturing equipment, in particular to linear pattern plate manufacturing equipment. Background Art

[0002] There are many kinds of patterns and colors of patterned plates. Among them, linear patterned plates are metal plates or plates made of other materials with linear patterns on the surface. They are often used in stair treads, platforms, sidewalks and other areas. They can increase the beauty and improve the anti-slip performance.

[0003] At present, when processing straight lines on patterned plates, most people will adopt the "reverse to positive" method, that is, first make a simple tooling of the pattern, such as a reverse model or template, and then use this simple tooling to scrape the pattern on the back of the plate.

[0004] However, most of the current simple tooling is made of thin scrapers. When scraping the plate in a straight line, it is difficult for the tooling to apply uniform pressure to the plate, resulting in gaps in some areas of the metal plate surface, causing the texture on the plate to change during the curing process, resulting in distortion of the texture. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a linear pattern plate manufacturing device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the linear patterned plate manufacturing equipment described in the utility model includes a base; a support frame is installed on the base; a connecting frame is connected to the inside of the support frame; a support rod is fixedly connected to the end of the connecting frame; and multiple groups of scraping rods are connected to one side of the support rod.

[0007] Preferably, a first slide groove is opened inside the support rod, and the first slide groove extends to the end of the support rod; the support rod has multiple through holes opened at equal intervals; the end of the scraper rod is also opened with a through hole, and the two groups of through holes are connected by screws; entry and exit grooves are opened on both sides of the support frame.

[0008] Preferably, guide rails are installed on both sides of the outer wall of the support rod, and a second slider is slidably connected inside the guide rail; reinforcing rods are fixedly connected to the outer walls on both sides of the top of the scraper rod, and the other end of the reinforcing rod is connected to the second slider.

[0009] Preferably, a second slide groove is opened on the inner side of the support frame, and a connecting block is slidably connected inside the second slide groove; the connecting block is fixedly connected to the end of the support rod; a threaded rod is rotatably connected to the center of the connecting frame, and the other end of the threaded rod is threadedly penetrated into the interior of the support frame.

[0010] Preferably, a dust rack is provided on one side of the support frame, and the bottom end of the dust rack is connected to the base; a collecting box is placed at the bottom of the base, and a pump body is provided inside the collecting box; an air pipe is connected to the inside of the dust rack, and the other end of the air pipe is connected to the pump body.

[0011] Preferably, an observation window is embedded in one side of the outer wall of the collection box, and the observation window is transparent.

[0012] Preferably, balls are provided inside the first slide groove, and the balls are arranged in multiple groups at equal distances.

[0013] Beneficial effects of the utility model:

[0014] 1. The utility model provides a linear patterned plate manufacturing device, which widens and thickens the support rods and multiple groups of scraper rods and makes them flush with the wire belt, so that the pattern can be directly changed to positive during production, that is, the belt surface is the front side. At this time, the problem of pattern changes during the curing process can be solved, thereby achieving the effect of solving the problem of pores, greatly improving the production efficiency of the subsequent process, and by widening and thickening the tooling and making it flush with the wire belt, the stability and rigidity of the tooling can be increased, which helps to reduce the pattern changes caused by temperature, pressure or other factors during the curing process.

[0015] 2. The utility model provides a device for manufacturing a linear patterned plate. By disengaging the screw from the through hole, the scraper rod can slide inside the first slide groove to achieve the effect of adjusting the position and spacing of each group of scraper rods, so that the appropriate spacing can be set later according to the width, thickness and required processing effect of the plate. The scraper rod can slide completely from the inside of the first slide groove to facilitate the subsequent replacement of any damaged group of scraper rods, thereby reducing the cost loss and waste of resources caused by directly using a scraper and replacing the entire scraper when a certain scraper block is damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the support rod in the utility model;

[0019] Figure 3 It is a three-dimensional diagram of the support rod in the utility model;

[0020] Figure 4 It is a schematic diagram of the connection between the support rod and the scraper rod in the utility model.

[0021] Legend:

[0022] 1. Base; 2. Support frame; 3. Connecting frame; 4. Support rod; 5. Scraper rod; 6. First slide groove; 7. Through hole; 8. Screw; 9. Inlet and outlet groove; 10. Guide rail; 11. Reinforcement rod; 12. Second slider; 13. Connecting block; 14. Second slide groove; 15. Threaded rod; 16. Dust collection frame; 17. Air pipe; 18. Collection box; 19. Observation window; 20. Ball bearing. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] See also Figure 1-Figure 4 The utility model provides a linear pattern plate manufacturing device, comprising a base 1; a support frame 2 is installed on the base 1; a connecting frame 3 is connected inside the support frame 2; a support rod 4 is fixedly connected to the end of the connecting frame 3; and a plurality of scraper rods 5 are connected to one side of the support rod 4.

[0026] During operation, by widening and thickening the support rods 4 and multiple groups of scraper rods 5 and making them flush with the wire belt, the texture can be directly changed to positive during production, that is, the belt surface is the front side. At this time, the problem of texture changes during the curing process can be solved, thereby achieving the effect of solving the problem of air holes, greatly improving the production efficiency of the subsequent processes, and by widening and thickening the tooling and making it flush with the wire belt, the stability and rigidity of the tooling can be increased, which helps to reduce texture changes caused by temperature, pressure or other factors during the curing process.

[0027] See also Figure 1-Figure 4The support rod 4 is provided with a first slide groove 6, and the first slide groove 6 extends to the end of the support rod 4; the support rod 4 is equidistantly provided with multiple through holes 7; the end of the scraper rod 5 is also provided with a through hole 7, and the two groups of through holes 7 are connected by screws 8; both sides of the support frame 2 are provided with entry and exit grooves 9; when working, by disengaging the screws 8 from the through holes 7, the scraper rod 5 can slide inside the first slide groove 6 to achieve the effect of adjusting the position and spacing of each group of scraper rods 5. After the adjustment is completed, the through holes 7 are fixed by screws 8, so as to set the appropriate spacing according to the width, thickness and required processing effect of the plate in the future, and the scraper rod 5 can completely slide from the first slide groove 6, so as to facilitate the subsequent replacement of any damaged group of scraper rods 5, thereby reducing the direct use of scrapers, and the cost loss and waste of resources caused by the need to replace the entire scraper when a certain scraper block is damaged.

[0028] See also Figure 1-Figure 4 Guide rails 10 are installed on both sides of the outer wall of the support rod 4, and a second slider 12 is slidably connected inside the guide rails 10; reinforcing rods 11 are fixedly connected to the outer walls on both sides of the top of the scraper rod 5, and the other end of the reinforcing rod 11 is connected to the second slider 12; when working, the reinforcing rod 11 can provide additional support points for the scraper rod 5, which can support both sides of the scraper rod 5, reduce the displacement or deflection of the scraper rod 5 caused by vibration or external force, improve the stability of the scraper rod 5, and reduce the fracture or damage caused by stress concentration. At the same time, the reinforcing rod 11 can move with the movement through the second slider 12, without affecting the normal movement and adjustment of the scraper rod 5, and the inlet and outlet groove 9 has enough space to accommodate the reinforcing rod 11 in and out.

[0029] See also Figure 1-Figure 4 A second slide groove 14 is provided on the inner side of the support frame 2, and a connecting block 13 is slidably connected inside the second slide groove 14; the connecting block 13 is fixedly connected to the end of the support rod 4; a threaded rod 15 is rotatably connected at the center of the connecting frame 3, and the other end of the threaded rod 15 is threadedly penetrated into the support frame 2; when working, the connecting frame 3 can be raised and lowered inside the inner side of the support frame 2 by rotating the threaded rod 15 forward and backward, so as to achieve the purpose of adjusting the height position of the scraper rod 5 to adapt to patterned plates of different materials and thicknesses, and to control the contact pressure between the scraper rod 5 and the patterned plate, so as to ensure the clarity and depth of the pattern.

[0030] See also Figure 1A dust collection frame 16 is provided on one side of the support frame 2, and the bottom end of the dust collection frame 16 is connected to the base 1; a collecting box 18 is placed at the bottom of the base 1, and a pump body is provided inside the collecting box 18; an air pipe 17 is connected to the inside of the dust collection frame 16, and the other end of the air pipe 17 is connected to the pump body; when working, the dust collection frame 16 can absorb the debris generated during the scraping process, keep the working area clean, reduce the impact of the debris on the product quality, and reduce the dust and pollution in the working environment.

[0031] See also Figure 1 An observation window 19 is embedded on one side of the outer wall of the collection box 18, and the observation window 19 is transparent; when working, through the observation window 19, it is convenient for personnel to check whether the amount of debris collected inside the collection box 18 is normal, so as to facilitate the subsequent timely disposal of the debris.

[0032] See also Figure 1-Figure 4 , a ball 20 is provided inside the first slide groove 6, and the ball 20 is arranged in multiple groups with equal distances; when working, the ball 20 can reduce the friction between the end of the scraper rod 5 and the first slide groove 6, thereby reducing friction loss.

[0033] Working principle: By widening and thickening the support rod 4 and multiple groups of scraper rods 5 and making them flush with the line belt, the texture can be directly changed to positive during production, that is, the belt surface is the front side. At this time, the problem of texture changes during the curing process can be solved, thereby achieving the effect of solving the problem of pores, greatly improving the production efficiency of the subsequent process, and by widening and thickening the tooling and making it flush with the line belt, the stability and rigidity of the tooling can be increased, which helps to reduce the texture changes caused by temperature, pressure or other factors during the curing process; by disengaging the screw 8 from the through hole 7, the scraper rod 5 can slide inside the first slide groove 6 to adjust the position and spacing of each group of scraper rods 5. After the adjustment is completed, the through hole 7 can be fixed by screws 8, so that the appropriate spacing can be set according to the width, thickness and required processing effect of the plate in the future. The scraper rods 5 can completely slide from the first slide groove 6, so that any damaged group of scraper rods 5 can be replaced in the future, reducing the cost loss and resource waste caused by directly using the scraper and replacing the entire scraper when a scraper block is damaged; the reinforcement rod 11 can provide additional scraper rods 5. The support points outside play the effect of supporting both sides of the scraper rod 5, reducing the displacement or deflection of the scraper rod 5 caused by vibration or external force, improving the stability of the scraper rod 5, and reducing the fracture or damage caused by stress concentration. At the same time, the reinforcing rod 11 can move with the movement through the second slider 12, without affecting the normal movement and adjustment of the scraper rod 5, and the inlet and outlet grooves 9 have enough space to accommodate the reinforcing rod 11 in and out; by rotating the threaded rod 15 forwards and backwards, the connecting frame 3 can be lifted and lowered inside the inner side of the supporting frame 2 to achieve the purpose of adjusting the height position of the scraper rod 5 to adapt to different The patterned plate is made of the same material and thickness, and the contact pressure between the scraper rod 5 and the patterned plate is controlled to ensure the clarity and depth of the pattern; the dust suction frame 16 can absorb the debris generated during the scraping process, keep the working area clean, reduce the impact of the debris on product quality, and reduce dust and pollution in the working environment; through the observation window 19, it is convenient for personnel to check whether the amount of debris collected in the collection box 18 is normal, and to facilitate the subsequent timely disposal of the debris; through the ball 20, the friction between the end of the scraper rod 5 and the first slide groove 6 can be reduced, reducing friction loss.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A linear pattern plate manufacturing device, comprising a base (1); characterized in that: A support frame (2) is installed on the base (1); a connecting frame (3) is connected inside the support frame (2); a support rod (4) is fixedly connected to the end of the connecting frame (3); and a plurality of scraper rods (5) are connected to one side of the support rod (4).

2. The linear pattern plate manufacturing equipment according to claim 1, characterized in that: The support rod (4) is provided with a first slide groove (6) inside, and the first slide groove (6) extends to the end of the support rod (4); the support rod (4) is provided with multiple through holes (7) at equal intervals; the end of the scraper rod (5) is also provided with a through hole (7), and the two groups of through holes (7) are connected by screws (8); both sides of the support frame (2) are provided with entry and exit grooves (9).

3. The linear pattern plate manufacturing equipment according to claim 1, characterized in that: Guide rails (10) are installed on both sides of the outer wall of the support rod (4), and a second sliding block (12) is slidably connected inside the guide rail (10); reinforcing rods (11) are fixedly connected to the outer walls on both sides of the top end of the scraper rod (5), and the other end of the reinforcing rod (11) is connected to the second sliding block (12).

4. The linear pattern plate manufacturing equipment according to claim 1, characterized in that: A second slide groove (14) is provided inside the support frame (2), and a connecting block (13) is slidably connected inside the second slide groove (14); the connecting block (13) is fixedly connected to the end of the support rod (4); a threaded rod (15) is rotatably connected to the center of the connecting frame (3), and the other end of the threaded rod (15) is threadedly penetrated into the support frame (2).

5. The linear pattern plate manufacturing equipment according to claim 1, characterized in that: A dust collection frame (16) is provided on one side of the support frame (2), and the bottom end of the dust collection frame (16) is connected to the base (1); a collection box (18) is placed at the bottom of the base (1), and a pump body is provided inside the collection box (18); an air supply pipe (17) is connected to the inside of the dust collection frame (16), and the other end of the air supply pipe (17) is connected to the pump body.

6. The linear pattern plate manufacturing equipment according to claim 5, characterized in that: An observation window (19) is embedded on one side of the outer wall of the collection box (18), and the observation window (19) is transparent.

7. The linear pattern plate manufacturing equipment according to claim 2, characterized in that: The inner side of the first slide groove (6) is provided with a ball (20), and the ball (20) is arranged in multiple groups at equal distances.