Elbow pipe fitting double-station tapping device

By designing a double-station tapping device of elbow pipe fittings including hydraulic cylinder, tapping power head, limit structure and adjustment structure, the limit and tapping of elbow pipe fittings dual-station tapping processing special machine in the prior art is solved. The problem of unstable wire position adjustment achieves a more stable and flexible processing effect of elbow pipe fittings.

CN222492480UActive Publication Date: 2025-02-18WENZHOU MINGYANG FITTINGS MFG CO LTD

Patent Information

Application Number
CN202420492327.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-02-18
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing double-station tapping processing special machines for elbow pipe fittings have unstable and limitations in terms of limit position and tapping position adjustment. The unstable cylinder operation affects subsequent limit work, and the tapping position is fixed and cannot be adjusted.

Method used

A double-station tapping device for elbow pipe fittings including base plate, support plate, slide, hydraulic cylinder and tapping power head is designed. The tapping power head is driven by hydraulic cylinder, and the elbow pipe fitting limit structure and double The station tapping adjustment structure realizes flexible adjustment of the limit and tapping position of the elbow pipe fittings.

Benefits of technology

Through the coordination of the limit structure of the elbow pipe fittings and the pads, the problem of unstable cylinder operation is avoided and the stability of subsequent limit work is ensured. Through the double-station tapping adjustment structure, flexible adjustment of the tapping position is achieved. Reduces the working limitations of the equipment.

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Abstract

The utility model relates to the technical field of pipeline connector machining, in particular to an elbow pipe fitting double-station tapping device which comprises a bottom plate and supporting plates, the two sides of the upper surface of the bottom plate are fixedly connected with the lower ends of the two supporting plates respectively, and the upper ends of the two supporting plates are fixedly connected with a top plate. A tapping power head is mounted on the lower surface of the tapping power head mounting support, double-station tapping adjusting structures are symmetrically arranged on the surfaces of the two supporting plates, an elbow pipe fitting limiting structure is arranged on the upper surface of the bottom plate, and through cooperation of the double-station tapping adjusting structures and a sliding block, a first motor is started to drive a threaded rod to rotate in a first shell; the threaded rod rotates to drive the threaded base to move downwards, drive the short plate to slide downwards on a sliding way machined on the inner wall of the first shell, drive the sliding blocks on the two sides to relatively slide on sliding ways machined on the two sides of the lower surface of the top plate and drive the tapping power heads on the two sides to relatively move to adjust the tapping position, and the work limitation of equipment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline connector processing, in particular to a double-station tapping device for elbow pipe fittings. Background Art

[0002] The elbow is a commonly used connecting pipe fitting in plumbing installation. It is used for connecting at the bend of the pipe to change the direction of the pipe. Other names include: 90° elbow, right-angle elbow, stamped elbow, pressed elbow, machine elbow, welded elbow, etc.

[0003] For example, a special machine for double-station tapping of elbow pipe fittings with application publication number "CN106735623A" realizes automatic loading and double-station tapping of elbow pipe fittings to be processed, and the work efficiency of tapping elbow pipe fittings is increased by 320%. It also optimizes the tapping equipment for elbow pipe fittings and reduces the investment in tapping equipment for elbow pipe fittings. However, when the double-station tapping machine for elbow pipe fittings performs double-station tapping on elbow pipe fittings, the equipment directly uses two cylinders to work when limiting the elbow pipe fittings. Since the operation of the cylinder is extremely unstable and the speed fluctuates greatly, the cylinder will be deformed in the subsequent operation, affecting the subsequent limiting work. At the same time, when the double-station tapping machine for elbow pipe fittings performs double-station tapping, the double-station tapping position of the equipment is fixed, and the tapping position cannot be adjusted, so the work of the equipment has limitations. Utility Model Content

[0004] The purpose of the utility model is to solve the existing problems that the operation of the cylinder is extremely unstable, the speed fluctuates greatly, the cylinder will be deformed in the subsequent operation, which affects the subsequent limiting work and the double-station tapping position of the equipment is fixed, the tapping position cannot be adjusted, and the work of the equipment has limitations. A double-station tapping device for elbow pipe fittings is proposed to solve the problems.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A double-station tapping device for elbow pipe fittings is designed, including a base plate and a support plate, wherein both sides of the upper surface of the base plate are respectively fixedly connected to the lower ends of the two support plates, and the upper ends of the two support plates are fixedly connected to a top plate, and the slideways processed on both sides of the lower surface of the top plate are respectively slidably connected to the upper ends of two sliders, and the lower surface of the slider is fixedly connected to a hydraulic cylinder, and the lower end of the hydraulic cylinder is fixedly connected to a tapping power head mounting bracket, and a tapping power head is installed on the lower surface of the tapping power head mounting bracket, and double-station tapping adjustment structures are symmetrically provided on the surfaces of the two support plates, and a limiting structure for elbow pipe fittings is provided on the upper surface of the base plate.

[0007] Preferably, the double-station tapping adjustment structure includes a first shell, the inner wall of the first shell is fixedly connected to the first motor through a bracket, the output shaft of the first motor is fixedly connected to a threaded rod through a reducer, the threaded rod is rotatably connected to the inner wall of the first shell through a pin, the surface of the threaded rod is threadedly connected to the inner wall of the threaded seat, the right side surface of the threaded seat is fixedly connected to a short plate, the short plate is slidably connected to a slideway machined on the inner wall of the first shell, the surface of the threaded seat is fixedly connected to an inclined rod, the inclined rod is slidably connected to a slide groove machined in a cross bar, the lower surface of the cross bar is fixedly connected to a vertical rod, and the cross bar passes through the first shell and is socketed with the first shell.

[0008] Preferably, the surface of the first shell is fixedly connected to the surface of the support plate, and the lower end of the vertical rod is slidably connected to a slideway processed on the inner wall of the first shell.

[0009] Preferably, the elbow pipe limiting structure includes a second shell, the inner wall of the second shell is fixedly connected to the second motor through a bracket, the output shaft of the second motor is fixedly connected to a gear through a reducer, the gear is meshed with another gear, the other gear is movably connected to the inner wall of the second shell through a pin, the protruding cylinders on the two gears are slidably connected to a slide groove processed in the straight rod, the lower end of the straight rod is movably connected to the inner wall of the second shell through a pin, the upper end of the straight rod is movably connected to the short rod through a pin, the short rod is movably connected to the block through the pin, the inner wall of the block is slidably connected to the surface of the round rod, the upper surface of the block is fixedly connected with a splint, the splint passes through the second shell and is slidably connected to the slideway processed on the second shell.

[0010] Preferably, the lower surface of the second shell is fixedly connected to the upper surface of the bottom plate, and the two ends of the round rod are respectively fixedly connected to the two sides of the inner wall of the second shell.

[0011] Preferably, one end of the cross bar is fixedly connected to the surface of the slider, and a soft pad is fixedly connected to the surface of the clamping plate.

[0012] The utility model provides a double-station tapping device for elbow pipe fittings, which has the beneficial effects that: through the cooperation of the elbow pipe fitting limiting structure and the soft pad, the second motor starts to drive the gear to rotate, and drives the two gears to rotate relatively. The relative rotation of the two gears drives the straight rods on both sides to swing relatively in the second shell, drives the short rods on both sides to move relatively, and at the same time drives the blocks on both sides to slide relatively on the surface of the round rod, drives the clamps on both sides to slide relatively on the slideways processed on the second shell, and clamps the elbow pipe fitting workpiece through the soft pads on both sides to limit the work, avoids using the cylinder to work, and will not affect the subsequent limiting work;

[0013] Through the cooperation of the double-station tapping adjustment structure and the slider, the first motor starts and drives the threaded rod to rotate in the first shell. The rotation of the threaded rod drives the threaded seat to move downward, driving the short plate to slide downward on the slide processed on the inner wall of the first shell. Through the cooperation of the slide grooves processed in the oblique rod and the cross bar, the cross bar is driven to move left in the first shell, and at the same time, the vertical bar is driven to slide left on the slide processed on the inner wall of the first shell, driving the sliders on both sides to slide relative to each other on the slides processed on both sides of the lower surface of the top plate, and driving the tapping power heads on both sides to move relative to each other to adjust the tapping position, thereby reducing the working limitations of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front cross-sectional view of

[0016] Figure 3 for Figure 1 A partial left view of

[0017] Figure 4 for Figure 1 A front cross-sectional view of the limiting structure of the middle elbow pipe fitting;

[0018] Figure 5 for Figure 1 Front sectional view of the middle double-station tapping adjustment structure;

[0019] Figure 6 It is a three-dimensional diagram of the threaded seat and the inclined rod.

[0020] In the figure: 1, bottom plate, 2, support plate, 3, elbow pipe limiting structure, 301, second shell, 302, block, 303, splint, 304, round rod, 305, short rod, 306, straight rod, 307, second motor, 308, gear, 4, tapping power head, 5, double-station tapping adjustment structure, 501, first shell, 502, threaded rod, 503, oblique rod, 504, cross bar, 505, vertical rod, 506, first motor, 507, short plate, 508, threaded seat, 6, slider, 7, hydraulic cylinder, 8, tapping power head mounting bracket, 9, top plate, 10, cushion. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Refer to the attached Figure 1-6 :

[0023] In the present embodiment, a double-station tapping device for elbow pipe fittings includes a bottom plate 1 and a support plate 2. The two sides of the upper surface of the bottom plate 1 are respectively fixedly connected to the lower ends of the two support plates 2. The upper ends of the two support plates 2 are fixedly connected to a top plate 9. The slideways processed on the two sides of the inner wall of the top plate 9 are respectively slidably connected to the upper ends of the two sliders 6. The two sliders 6 can slide left and right on the slideways processed on the two sides of the lower surface of the top plate 9, respectively. A hydraulic cylinder 7 is fixedly connected to the lower surface of the slider 6. The hydraulic cylinder 7 can meet the working needs according to actual needs. The lower end of the hydraulic cylinder 7 is fixedly connected to a tapping power head mounting bracket 8. The hydraulic cylinder 7 can drive the tapping power head mounting bracket 8 to move up and down when it is started. A tapping power head 4 is installed on the lower surface of the tapping power head mounting bracket 8. The specific working method of the tapping power head mounting bracket 8 and the tapping power head 4 The formula is the same as that in the application publication number "CN106735623A", and a double-station tapping adjustment structure 5 is symmetrically provided on the surfaces of the two support plates 2, and an elbow pipe limiting structure 3 is provided on the upper surface of the bottom plate 1. The surface of the first shell 501 is fixedly connected to the surface of the support plate 2, and the lower end of the vertical rod 505 is slidably connected to the slide processed on the inner wall of the first shell 501. The vertical rod 505 can slide left and right on the slide processed on the inner wall of the first shell 501, and the lower surface of the second shell 301 is fixedly connected to the upper surface of the bottom plate 1. The two ends of the round rod 304 are respectively fixedly connected to the two sides of the inner wall of the second shell 301, and one end of the cross rod 504 is fixedly connected to the surface of the slider 6. The left and right movement of the cross rod 504 can drive the slider 6 to move left and right. The surface of the splint 303 is fixedly connected with a soft pad 10, and the soft pad 10 is made of rubber material.

[0024] Refer to the attached Figure 1-3 and Figure 5-6 :

[0025] The double-station tapping adjustment structure 5 includes a first housing 501, the inner wall of the first housing 501 is fixedly connected to a first motor 506 through a bracket, the first motor 506 can meet the working needs according to actual needs, the output shaft of the first motor 506 is fixedly connected to a threaded rod 502 through a reducer, the threaded rod 502 is rotatably connected to the inner wall of the first housing 501 through a pin, the first motor 506 can be started to drive the threaded rod 502 to rotate in the first housing 501, the surface of the threaded rod 502 is threadedly connected to the inner wall of the threaded seat 508, and the rotation of the threaded rod 502 can drive the threaded seat 508 to move up and down A short plate 507 is fixedly connected to the right surface of the threaded seat 508, and the short plate 507 is slidably connected to the slideway processed on the inner wall of the first shell 501. The threaded seat 508 can drive the short plate 507 to slide up and down on the slideway processed on the inner wall of the first shell 501 by moving up and down. An inclined rod 503 is fixedly connected to the surface of the threaded seat 508, and the inclined rod 503 is slidably connected to the slide groove processed in the cross bar 504. The threaded seat 508 can drive the cross bar 504 to move left and right by moving up and down. A vertical rod 505 is fixedly connected to the lower surface of the cross bar 504, and the cross bar 504 passes through the first shell 501 and is socketed with the first shell 501.

[0026] See attached Figure 1-4 :

[0027] The elbow pipe limiting structure 3 includes a second shell 301, and the inner wall of the second shell 301 is fixedly connected to a second motor 307 through a bracket. The second motor 307 can meet the working needs according to actual needs. The output shaft of the second motor 307 is fixedly connected to a gear 308 through a reducer. When the second motor 307 is started, the gear 308 can be driven to rotate. The gear 308 is meshed and connected with another gear 308. The other gear 308 is movably connected to the inner wall of the second shell 301 through a pin shaft. The rotation of the gear 308 can drive the other gear 308 to rotate in the second shell 301. The protruding cylinders on the two gears 308 are slidably connected to the slide groove processed in the straight rod 306. The lower end of the straight rod 306 is connected to the second shell 30 through a pin shaft. The inner wall of the block 302 is movably connected, and the rotation of the gear 308 can drive the straight rod 306 to swing left and right in the second shell 301. The upper end of the straight rod 306 is movably connected to the short rod 305 through a pin shaft. The left and right swing of the straight rod 306 can drive the short rod 305 to move left and right. The short rod 305 is movably connected to the block 302 through the pin shaft. The inner wall of the block 302 is slidably connected to the surface of the round rod 304. The left and right movement of the short rod 305 can drive the block 302 to slide left and right on the round rod 304. The upper surface of the block 302 is fixedly connected with a clamping plate 303. The clamping plate 303 penetrates the second shell 301 and is slidably connected to a slideway processed on the second shell 301. The left and right movement of the block 302 can drive the clamping plate 303 to slide left and right on the slideway processed on the second shell 301.

[0028] Working principle:

[0029] Elbow pipe fittings limit work:

[0030] Place the elbow pipe fitting workpiece on the second shell 301, connect the external power supply of the second motor 307, start the second motor 307 to drive the gear 308 to rotate, drive the two gears 308 to rotate relative to each other, and the relative rotation of the two gears 308 drives the straight rods 306 on both sides to swing relative to each other in the second shell 301, drives the short rods 305 on both sides to move relative to each other, and at the same time drives the blocks 302 on both sides to slide relative to each other on the surface of the round rod 304, drives the clamps 303 on both sides to slide relative to each other on the slideways processed on the second shell 301, and clamps and limits the elbow pipe fitting workpiece through the soft pads 10 on both sides.

[0031] Double-station tapping adjustment work:

[0032] The power lines of the first motors 506 on both sides are connected to the control board at the same time, and the external power supplies of the two first motors 506 are connected at the same time. The first motors 506 start to drive the threaded rod 502 to rotate in the first housing 501. The rotation of the threaded rod 502 drives the threaded seat 508 to move downward, driving the short plate 507 to slide downward on the slideway processed on the inner wall of the first housing 501. Through the cooperation of the inclined rod 503 and the slide groove processed in the cross bar 504, the cross bar 504 is driven to move leftward in the first housing 501, and the vertical rod 505 is driven to rotate downward. Slide to the left on the slideway processed on the inner wall of the first shell 501, driving the sliders 6 on both sides to slide relatively on the slideways processed on both sides of the lower surface of the top plate 9, driving the tapping power heads 4 on both sides to move relatively to adjust the tapping position, and then connect the power lines of the hydraulic cylinders 7 on both sides to the control panel at the same time, and then connect the external power supplies of the two hydraulic cylinders 7 at the same time. The two hydraulic cylinders 7 start and drive the two tapping power head mounting brackets 8 to move downward, driving the two tapping power heads 4 to move downward to perform double-station tapping processing on the elbow pipe fitting workpiece.

[0033] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A double-station tapping device for elbow pipe fittings, comprising a base plate (1) and a support plate (2), wherein both sides of the upper surface of the base plate (1) are respectively fixedly connected to the lower ends of two support plates (2), characterized in that: The upper ends of the two support plates (2) are fixedly connected to a top plate (9); the slideways processed on both sides of the lower surface of the top plate (9) are respectively slidably connected to the upper ends of the two sliders (6); the lower surface of the slider (6) is fixedly connected to a hydraulic cylinder (7); the lower end of the hydraulic cylinder (7) is fixedly connected to a tapping power head mounting bracket (8); the lower surface of the tapping power head mounting bracket (8) is mounted with a tapping power head (4); the surfaces of the two support plates (2) are symmetrically provided with double-station tapping adjustment structures (5); and the upper surface of the bottom plate (1) is provided with an elbow pipe limiting structure (3).

2. A double-station tapping device for elbow pipe fittings according to claim 1, characterized in that: The double-station tapping adjustment structure (5) comprises a first housing (501), the inner wall of the first housing (501) is fixedly connected to a first motor (506) via a bracket, the output shaft of the first motor (506) is fixedly connected to a threaded rod (502) via a reducer, the threaded rod (502) is rotatably connected to the inner wall of the first housing (501) via a pin, the surface of the threaded rod (502) is threadedly connected to the inner wall of a threaded seat (508), and the threaded seat (508) is A short plate (507) is fixedly connected to the right side surface, and the short plate (507) is slidably connected to a slideway processed on the inner wall of the first shell (501). An inclined rod (503) is fixedly connected to the surface of the threaded seat (508), and the inclined rod (503) is slidably connected to a slide groove processed in a cross bar (504). A vertical rod (505) is fixedly connected to the lower surface of the cross bar (504), and the cross bar (504) passes through the first shell (501) and is sleeved with the first shell (501).

3. A double-station tapping device for elbow pipe fittings according to claim 2, characterized in that: The surface of the first shell (501) is fixedly connected to the surface of the support plate (2), and the lower end of the vertical rod (505) is slidably connected to a slideway processed on the inner wall of the first shell (501).

4. A double-station tapping device for elbow pipe fittings according to claim 2, characterized in that: The elbow pipe limiting structure (3) comprises a second housing (301), the inner wall of the second housing (301) is fixedly connected to a second motor (307) via a bracket, the output shaft of the second motor (307) is fixedly connected to a gear (308) via a reducer, the gear (308) is meshedly connected to another gear (308), the other gear (308) is movably connected to the inner wall of the second housing (301) via a pin, and the protruding cylinders on the two gears (308) slide in the slide grooves processed in the straight rod (306). The straight rod (306) is movably connected to the inner wall of the second shell (301) through a pin, the upper end of the straight rod (306) is movably connected to the short rod (305) through a pin, the short rod (305) is movably connected to the block (302) through a pin, the inner wall of the block (302) is slidably connected to the surface of the round rod (304), the upper surface of the block (302) is fixedly connected with a clamping plate (303), and the clamping plate (303) passes through the second shell (301) and is slidably connected to a slideway processed on the second shell (301).

5. A double-station tapping device for elbow pipe fittings according to claim 4, characterized in that: The lower surface of the second shell (301) is fixedly connected to the upper surface of the bottom plate (1), and the two ends of the round rod (304) are respectively fixedly connected to the two sides of the inner wall of the second shell (301).

6. A double-station tapping device for elbow pipe fittings according to claim 4, characterized in that: One end of the crossbar (504) is fixedly connected to the surface of the slider (6), and a soft pad (10) is fixedly connected to the surface of the clamping plate (303).

Citation Information

Patent Citations

  • Special unit for bend pipe fitting double-station tapping machining

    CN106735623A

Cited By

  • Instrument pipe fitting valve welding tool

    CN120839218A