Auxiliary welding device for barrel section of wind power generation tower barrel
By designing the welding auxiliary device of the wind power tower section, the extension rod, fixing seat, support arm, connecting arm and grinding components are used to solve the problem of misalignment of contact positions during the welding of the wind power tower section, and the stability of welding is achieved and efficiency improvement.
Patent Information
- Application Number
- CN202421083309.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the prior art, during the welding process of wind power tower sections, the contact positions of two adjacent power tower sections cannot be effectively stuck and aligned, resulting in unstable welding and de-welding, which can easily occur, affecting the installation speed of the power tower. .
A wind power tower joint welding auxiliary device is designed, including an extension rod, a fixing seat, a support arm, a connecting arm and a grinding assembly. By adjusting the connecting arm position by the adapter assembly, the rotating connection between the support arm and the connecting arm enables the grinding assembly to move to the inner wall of the barrel section, and the support arm is maintained with a return spring to achieve close contact and cleaning and grinding of the inner wall of the barrel section.
It improves the stability and welding effect during welding, ensures smooth surface of the inner wall of the cylinder section, improves welding efficiency and quality, and ensures the safe and reliable operation of the power generation tower section.
Smart Images

Figure CN222492716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment components, in particular to a wind power tower cylinder section welding auxiliary device. Background Art
[0002] The wind turbine generator set includes a wind rotor and a generator. The wind rotor contains blades, a hub, reinforcements, etc. It has the functions of generating electricity by the blades rotating under wind force and rotating the generator head. The wind power source consists of a wind turbine generator set, a tower supporting the generator set, a battery charging controller, an inverter, an unloader, a grid-connected controller, a battery pack, etc. The wind turbine generator is mainly composed of a wind turbine main engine, blades, and a tower. When welding the tower, a positioning plate is required to position the cylinder section. The positioning plate usually needs to be welded between two cylinder sections to facilitate subsequent welding. When welding the positioning plate, in order to facilitate welding, an auxiliary workpiece is required to assist it.
[0003] In the prior art, a Chinese patent document with patent number CN211361205U proposes an auxiliary device for the circumferential seam welding of a wind power tower cylinder, comprising a base, the base consisting of two parts, a fixed block is fixed at the end of one of the bases, and a placement groove is symmetrically opened inside one of the bases, a connecting column is arranged inside the placement groove, a handle is fixed at one end of the connecting column, and the other end of the connecting column penetrates the outside of the fixed block; through the designed movable block and movable groove, the connecting column is limited and movable inside the placement groove, and the handle is designed to facilitate the rotation of the connecting column, and through the designed connecting column, placement groove, connection groove, and connection hole, the two parts of the base are stretched, so that the parts fixed on the surface of the base can be stretched or shortened by the stretchability of the base, so that towers of different sizes are more closely fitted with the auxiliary device, but there are still problems in the actual use process. The contact positions of the existing two adjacent power tower barrel sections cannot be effectively clamped and aligned, resulting in the phenomenon of false welding and desoldering during the welding of the barrel sections, thus resulting in unstable welding, resulting in direct deviation of the power tower barrel section, thereby affecting the installation speed of the power tower. Therefore, the utility model proposes a wind power tower cylinder segment welding auxiliary device to meet the needs of improving the neatness between adjacent cylinder segments and thus improving the welding effect. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a wind power tower cylinder segment welding auxiliary device to solve the problem that the neatness between adjacent cylinder segments affects the welding effect.
[0005] Based on the above purpose, the utility model provides a wind power tower section welding auxiliary device, including an extension rod, which is in a hollow state, and is fixedly connected to a plurality of first fixed seats, one end of the extension rod is slidably sleeved with a sleeve ring, and the sleeve ring is fixedly connected with an adapter assembly, and the first fixed seat is rotatably connected with a plurality of support arms, and the support arms are rotatably connected with connecting arms, and one end of the connecting arm is fixedly connected with a grinding assembly; the adapter assembly is used to adjust the position of the connecting arm to cope with power tower sections of different sizes; the grinding assembly is used to clean and grind the inner wall of the power tower section.
[0006] Preferably, the adapter assembly includes a limit plate fixedly connected to one end of the extension rod, one end of the limit plate is fixedly connected to a return spring, one end of the return spring is fixedly connected to the sleeve ring, a group of second fixed seats are fixedly connected to the sleeve ring, the second fixed seat is rotatably connected to an extension arm, and one end of the extension arm is rotatably connected to the support arm.
[0007] Preferably, the grinding assembly includes multiple groups of cleaning arc plates fixedly connected to one end of the connecting arm, one end of the cleaning arc plate is fixedly connected to a contact slope, the contact slope is a semicircular structure, one side of the top of the cleaning arc plate is fixedly connected to a grinding groove, the top of the grinding groove is fixedly connected to multiple groups of grinding plates, and the grinding plates are curved arc structures.
[0008] Preferably, the other end of the connecting arm is rotatably connected to a vibration wheel, and a plurality of vibration grooves are provided on the surface of the vibration wheel.
[0009] Preferably, the cleaning arc plate is an arc-shaped structure deflected to one side.
[0010] Preferably, the height of the grinding plate is the same as the height of the contact slope.
[0011] Preferably, a plurality of flow grooves are provided on the contact slope, and the flow grooves are semicircular structures.
[0012] Beneficial effects of the utility model:
[0013] 1. When the wind power tower cylinder segment welding auxiliary device is used, the connecting arm is subjected to different extrusion strengths on the inner wall of the cylinder segment, thereby driving the connecting arm to deflect. The deflection of the connecting arm simultaneously drives the support arm to deflect, thereby causing the sleeve ring to move on the axis of the extension rod. The elastic force of the reset spring keeps the support arm in a relatively stable range, thereby achieving close contact with the inner wall of the cylinder segment, improving the stability during welding, and improving the welding effect.
[0014] 2. After the cleaning arc plate contacts the inner wall of the tower, when the extension rod moves forward, the cleaning arc plate can be an arc-shaped structure deflected to one side, so that the cleaning arc plate can move synchronously with the extension rod and rotate around the axis of the extension rod. At the same time, through the contact slope and multiple groups of flow grooves, the impurities on the inner wall of the tower are removed by the cleaning arc plate, and the impurities can flow out along the guide of the flow groove. At the same time, the grinding plate on the grinding groove contacts the cleaned inner wall of the tower, so that the cleaned position on the inner wall of the tower can be polished, thereby improving the subsequent welding effect and further improving the welding efficiency.
[0015] 3. When the inner wall of the tower is in contact with the vibration wheel, multiple groups of vibration grooves are opened on the surface of the vibration wheel. Through the height difference between the vibration grooves and the vibration wheel, the vibration wheel can vibrate the inner wall of the tower during movement, thereby improving the cleaning effect of the inner wall of the tower and further improving the efficiency of subsequent welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the utility model from the first perspective;
[0018] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle;
[0019] Figure 3 This is a schematic diagram of the second viewing angle of the utility model;
[0020] Figure 4 This is a schematic diagram of the arc cleaning plate of the utility model;
[0021] Figure 5 For this utility model Figure 3 Enlarged view of point B in the middle.
[0022] The markings in the figure are: 1. extension rod; 2. fixed seat; 3. support arm; 4. connecting arm; 5. vibration wheel; 6. vibration groove; 7. sleeve ring; 8. limit plate; 9. reset spring; 10. cleaning arc plate; 11. contact slope; 12. circulation groove; 13. grinding groove; 14. grinding plate; 15. second fixed seat; 16. extension arm. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0025] like Figure 1-Figure 5 As shown, a wind power tower barrel section welding auxiliary device includes an extension rod 1, which is characterized in that the extension rod 1 is in a hollow state, and multiple groups of first fixed seats 2 are fixedly connected to the extension rod 1, one end of the extension rod 1 is slidably sleeved with a sleeve ring 7, and the sleeve ring 7 is fixedly connected with an adapter component, and multiple groups of support arms 3 are rotatably connected to the first fixed seat 2, and a connecting arm 4 is rotatably connected to the support arm 3, and one end of the connecting arm 4 is fixedly connected with a grinding component; the adapter component is used to adjust the position of the connecting arm 4 to cope with power tower barrel sections of different sizes; the grinding component is used to clean and grind the inner wall of the power tower barrel section, and when using the Haili wind power When the auxiliary device for welding the power tower barrel section is used, the adapter component can be adjusted according to the size of the power tower barrel section to ensure that the fixing seat 2 is suitable for barrel sections of different sizes. The support arm 3 and the connecting arm 4 on the fixing seat 2 form an adjustable support structure. The rotating connection between the support arm 3 and the connecting arm 4 allows the grinding component to be easily moved to the inner wall position of the barrel section. After the device is installed in place, the grinding component will be started to clean and grind the inner wall of the power tower barrel section to ensure that the inner wall surface is smooth, providing good working conditions for subsequent welding operations, improving welding efficiency and welding quality, and ensuring the safe and reliable operation of the power tower barrel section.
[0026] like Figure 1-Figure 3As shown, the adapter assembly includes a limit plate 8 fixedly connected to one end of the extension rod 1, one end of the limit plate 8 is fixedly connected to a return spring 9, one end of the return spring 9 is fixedly connected to a sleeve ring 7, a group of second fixed seats 15 are fixedly connected to the sleeve ring 7, the second fixed seat 15 is rotatably connected to an extension arm 16, one end of the extension arm 16 is rotatably connected to the support arm 3, when the Haili wind power tower barrel section welding auxiliary device is used, the connecting arm 4 is subjected to different extrusion strengths on the inner wall of the barrel section, thereby driving the connecting arm 4 to deflect, and the support arm 3 is driven to deflect through the deflection of the connecting arm 4, thereby causing the sleeve ring 7 to move on the axis of the extension rod 1, and the elastic force of the return spring 9 keeps the support arm 3 in a relatively stable range, thereby achieving close contact with the inner wall of the barrel section, improving the stability during welding, and improving the welding effect.
[0027] like Figure 1 , Figure 2 and Figure 4 As shown, the grinding assembly includes a plurality of cleaning arc plates 10 fixedly connected to one end of the connecting arm 4, the cleaning arc plates 10 are arc-shaped structures deflected to one side, one end of the cleaning arc plates 10 is fixedly connected to a contact slope 11, and a plurality of flow grooves 12 are provided on the contact slope 11, and the flow grooves 12 are semicircular structures, and the contact slope 11 is a semicircular structure. A grinding groove 13 is fixedly connected to one side of the top of the cleaning arc plate 10, and a plurality of grinding plates 14 are fixedly connected to the top of the grinding groove 13, and the grinding plates 14 are curved arc structures, and the height of the grinding plates 14 is the same as that of the contact slope 11. The other end of the connecting arm 4 is rotatably connected to a vibration wheel 5, and a plurality of vibration grooves 6 are provided on the surface of the vibration wheel 5. After the cleaning arc plate 10 contacts the inner wall of the tower, when the extension rod 1 moves forward, the cleaning arc plate 10 can be an arc-shaped structure deflected to one side, so that While the cleaning arc plate 10 moves synchronously with the extension rod 1, it can rotate around the axis of the extension rod 1. At the same time, through the contact slope 11 and the multiple groups of flow grooves 12, the impurities on the inner wall of the tower are removed by the cleaning arc plate 10, so that the impurities can flow out along the guide of the flow grooves 12. At the same time, through the grinding plate 14 on the grinding groove 13, the grinding plate 14 contacts the cleaned inner wall of the tower, so that the cleaned position on the inner wall of the tower can be polished, thereby improving the subsequent welding effect and further improving the welding efficiency; when the inner wall of the tower contacts the vibration wheel 5, multiple groups of vibration grooves 6 are opened on the surface of the vibration wheel 5. Through the height difference between the vibration grooves 6 and the vibration wheel 5, the vibration wheel 5 can vibrate the inner wall of the tower during the movement, thereby improving the cleaning effect of the inner wall of the tower and further improving the efficiency of subsequent welding.
[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0029] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A wind power tower cylinder section welding auxiliary device, comprising an extension rod (1), characterized in that: The extension rod (1) is in a hollow state, and a plurality of first fixing seats (2) are fixedly connected to the extension rod (1), a sleeve ring (7) is slidably sleeved on one end of the extension rod (1), and an adapter component is fixedly connected to the sleeve ring (7), and a plurality of support arms (3) are rotatably connected to the first fixing seat (2), and a connecting arm (4) is rotatably connected to the support arm (3), and a grinding component is fixedly connected to one end of the connecting arm (4); The adapter assembly is used to adjust the position of the connecting arm (4) to cope with power tower sections of different sizes; The grinding assembly is used for cleaning and grinding the inner wall of the power generation tower section.
2. A wind power tower cylinder section welding auxiliary device according to claim 1, characterized in that: The adapter assembly comprises a limit plate (8) fixedly connected to one end of the extension rod (1); one end of the limit plate (8) is fixedly connected to a return spring (9); one end of the return spring (9) is fixedly connected to the sleeve ring (7); a group of second fixing seats (15) are fixedly connected to the sleeve ring (7); the second fixing seats (15) are rotatably connected to an extension arm (16); one end of the extension arm (16) is rotatably connected to the support arm (3).
3. The wind power tower segment welding auxiliary device according to claim 1 is characterized in that: The grinding assembly comprises a plurality of groups of cleaning arc plates (10) fixedly connected to one end of the connecting arm (4); one end of the cleaning arc plate (10) is fixedly connected to a contact slope (11); the contact slope (11) is a semicircular structure; a grinding groove (13) is fixedly connected to one side of the top of the cleaning arc plate (10); a plurality of groups of grinding plates (14) are fixedly connected to the top of the grinding groove (13); the grinding plates (14) are curved arc structures.
4. A wind power tower cylinder section welding auxiliary device according to claim 3, characterized in that: The other end of the connecting arm (4) is rotatably connected to a vibration wheel (5), and a plurality of groups of vibration grooves (6) are provided on the surface of the vibration wheel (5).
5. A wind power tower cylinder section welding auxiliary device according to claim 4, characterized in that: The cleaning arc plate (10) is an arc-shaped structure deflected to one side.
6. A wind power tower cylinder section welding auxiliary device according to claim 5, characterized in that: The height of the grinding plate (14) is the same as the height of the contact slope (11).
7. A wind power tower cylinder section welding auxiliary device according to claim 6, characterized in that: The contact slope (11) is provided with a plurality of groups of flow grooves (12), and the flow grooves (12) are of a semicircular structure.
Citation Information
Patent Citations
Auxiliary device for girth welding of wind power generation tower barrel
CN211361205U