Multi-stage dust removal system

By designing a multi-stage dust removal system, using components such as air hoods, spray boxes, venturi pipes and filter boxes, rapid adsorption and multi-stage filtration of dust are achieved, solving the problems of dust hazards and explosion risks in industrial production, and improving dust Filtering effect and security.

CN222493618UActive Publication Date: 2025-02-18CHONGQING POLIXI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421173457.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-18
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The dust particles generated during industrial production are uneven in size. If professional equipment is not used to treat it, it will cause harm to the operator and the environment and may cause safety accidents such as dust explosion.

Method used

Design a multi-stage dust removal system, including exhaust cylinder, mixing box, grinding platform and water tank integration. The air inlet is set up in the air hood and quickly extract dust, and mix it with the dust airflow through the spray box. The nozzle and water pipe are used to achieve dust adsorption and filtration, and secondary filtration is carried out by combining the venturi tube and the filter box, using filter net and activated carbon The network implements multi-level filtering.

Benefits of technology

Effectively remove dust, improve dust filtration effect, reduce the risk of dust explosion, and ensure the safety of operators and environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222493618U_ABST
Patent Text Reader

Abstract

The utility model relates to a multi-stage dust removal system which comprises an exhaust funnel, a mixing box body, a polishing platform and a water tank assembly, the exhaust funnel is arranged on the top face of the mixing box in a penetrating mode, the mixing box comprises a cavity, an opening area is arranged in front of the box, a fan cover is arranged on the outer side of the opening area, and an air inlet fan is arranged on the inner side of the fan cover in a hidden mode. And the waterway pipe is connected with the spraying box body. According to the grinding wet type dust removal system, the structure is novel, dust generated in the grinding process can be rapidly extracted through the air inlet formed in the fan cover, then the dust is mixed with injected dust airflow through the nozzle arranged in the fan cover, the dust is adsorbed, the adsorbed airflow enters the exhaust funnel, and the dust is exhausted through the exhaust funnel. Secondary filtering is performed through acceleration of the Venturi tube and the filtering box body, and the filtering net and the activated carbon net are arranged in the filtering box body to realize multi-stage filtering.
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Description

Technical Field

[0001] The utility model relates to a multi-stage dust removal system. Background Art

[0002] During industrial production (e.g., non-ferrous metal die-casting requires grinding of the blank after it is formed), dust is generated, and the dust particles are uneven in size. If professional equipment is not used to treat it, the diffuse dust will cause serious harm to the operator and the environment. During grinding, the dust particles thrown out by centrifugal force will be suspended in the air. Under certain conditions, if there are too many accumulated dust particles, they will react with oxygen in the air to oxidize, thereby releasing a large amount of heat, generating high temperature and high pressure, which may cause dust explosion safety accidents in severe cases. In view of this, this invention is specially applied for. Utility Model Content

[0003] In order to solve the above-mentioned problems in the prior art, the utility model provides a multi-stage dust removal system, which can improve the above-mentioned deficiencies.

[0004] The utility model relates to a multi-stage dust removal system, comprising an exhaust pipe, a mixing box, a grinding platform and a water tank integration; the exhaust pipe is arranged through the top surface of the mixing box, a venturi is arranged inside the lower end of the exhaust pipe near the mixing box, a filter box is arranged above the venturi, the mixing box comprises a cavity, a spray box is built in the box, an opening area is arranged in front of the box, a wind hood is arranged outside the opening area, the wind hood has an inlet, an air intake fan is hidden inside the air hood, an air outlet end of the air intake fan is arranged obliquely downward and is located below the spray box, the water tank integration is located below the mixing box, a submersible pump and a water pipe are arranged in the water tank integration, and the water pipe is connected to the spray box.

[0005] Furthermore, a frame for fixing the air inlet fan is provided below the spray box.

[0006] Furthermore, the grinding platform is arranged on the front side of the mixing box and below the wind hood.

[0007] Furthermore, the polishing platform has a notch close to the wind shield.

[0008] Furthermore, the water tank integration includes a water tank and a submersible pump connected to the water tank, the outlet of the submersible pump is connected to a water pipe, a branch pipe is arranged on the water pipe, an atomization regulating mechanism is arranged on the branch pipe, the branch pipe enters the spray box body and extends out on the left and right sides of the spray box body, and nozzles are arranged at the end positions respectively.

[0009] Furthermore, a bracket is arranged above the front of the mixing box, and a controller is arranged on the bracket.

[0010] Furthermore, a filter screen and an activated carbon screen are arranged in the filter box.

[0011] The utility model has a novel structure and designs a grinding wet dust removal system, in which a grinding platform is close to a wind hood, and an air inlet is arranged in the wind hood to quickly extract the dust generated in the grinding process, and then mix it with the dust airflow injected through a nozzle arranged inside, and adsorb the dust; because the fan is arranged at an angle, the contact time between the spray and the dust is relatively prolonged at the height of the rising airflow, and the airflow after being adsorbed enters the exhaust pipe, is accelerated by the venturi and filtered twice by a filter box, and a filter screen and an activated carbon screen are arranged in the filter box to realize multi-stage filtration. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the front structure of the utility model.

[0013] Figure 2 This is a schematic diagram of the back structure of the utility model.

[0014] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model.

[0015] Figure 4 Schematic diagram of the filter structure.

[0016] Diagram: 1 exhaust pipe, 101 venturi tube, 102 filter box, 1022 filter screen, 1021 activated carbon screen, 2 mixing box, 3 polishing platform, 31 notch, 4 wind hood, 41 air inlet, 5 fan, 6 water tank integration, 61 water tank, 7 spray box, 8 nozzle, 9 submersible pump, 10 water pipe, 11 atomization adjustment mechanism, 12 spray hose. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0018] like Figure 1 and 2As shown, the utility model relates to a multi-stage dust removal system, including an exhaust pipe 1, a mixing box 2, a grinding platform 3 and a water tank integration 6; the exhaust pipe is arranged through the top surface of the mixing box, a venturi 101 is arranged inside the lower end of the exhaust pipe near the mixing box, a filter box 102 is arranged above the venturi, the mixing box includes a cavity, a spray box 7 is built in the box, an opening area is arranged in front of the box, a wind hood 4 is arranged outside the opening area, the wind hood has an inlet 40, an air intake fan 5 is hidden inside the air hood, the fan is an external axial flow fan inclined at 60°, the air outlet end of the air intake fan is inclined downward and is located below the spray box, the water tank integration is located below the mixing box, a submersible pump and a water pipe are arranged in the water tank integration, and the water pipe is connected to the spray box.

[0019] As a technical improvement, a frame 51 for fixing the air inlet fan is provided below the spray box.

[0020] As a technical improvement, the grinding platform is arranged on the front side of the mixing box and below the wind hood.

[0021] As a technical improvement, the grinding platform has a gap 31 close to the wind hood, and the gap serves as an operating space for workers, allowing the grinding station to be closer to the wind hood.

[0022] As a technical improvement, the water tank integration includes a water tank 61 and a submersible pump 9 connected to the water tank, the outlet of the submersible pump is connected to a water pipe, a branch pipe 12 is arranged on the water pipe, an atomization regulating mechanism 11 is arranged on the branch pipe, the branch pipe enters the spray box body and extends out on the left and right sides of the spray box body, and nozzles 8 are arranged at the end positions respectively.

[0023] As a technical improvement, a bracket 13 is arranged above the front of the mixing box, and a controller 14 is arranged on the bracket. The controller is electrically connected to the submersible pump and the fan respectively, and the controller can control and adjust them respectively.

[0024] As a technical improvement, a filter screen 1022 and an activated carbon screen 1021 are provided in the filter box 102 .

[0025] First, the dust generated by grinding is adsorbed and filtered for the first time in the mixing box, and then filtered for the second time in the exhaust pipe. The overall design forms a multi-stage dust removal form, which improves the dust filtration effect.

Claims

1. A multi-stage dust removal system, characterized in that: It includes an exhaust pipe, a mixing box, a grinding platform and a water tank integration; the exhaust pipe is arranged through the top surface of the mixing box, a venturi is arranged inside the lower end of the exhaust pipe near the mixing box, a filter box is arranged above the venturi, the mixing box includes a cavity, a spray box is built in the box, an opening area is arranged in front of the box, a wind hood is arranged outside the opening area, the wind hood has an inlet, an air intake fan is hidden inside the air hood, the air outlet end of the air intake fan is arranged obliquely downward and is located below the spray box, the water tank integration is located below the mixing box, a submersible pump and a water pipe are arranged in the water tank integration, and the water pipe is connected to the spray box.

2. A multi-stage dust removal system according to claim 1, characterized in that: A frame for fixing the air inlet fan is arranged below the spray box.

3. A multi-stage dust removal system according to claim 1, characterized in that: The grinding platform is arranged on the front side of the mixing box and below the wind hood.

4. A multi-stage dust removal system according to claim 1, characterized in that: The grinding platform has a notch close to the wind shield.

5. A multi-stage dust removal system according to claim 1, characterized in that: The water tank assembly includes a water tank and a submersible pump connected to the water tank, the outlet of the submersible pump is connected to a water pipe, a branch pipe is arranged on the water pipe, an atomization regulating mechanism is arranged on the branch pipe, the branch pipe enters the spray box body and extends out on the left and right sides of the spray box body, and nozzles are arranged at the end positions respectively.

6. A multi-stage dust removal system according to claim 1, characterized in that: A bracket is arranged above the front of the mixing box, and a controller is arranged on the bracket.

7. A multi-stage dust removal system according to claim 1, characterized in that: A filter screen and an activated carbon screen are arranged in the filter box.