Magnesium alloy die casting clamping device

By setting movable wheels and brake components on the four corners of the workbench of the magnesium alloy die-casting clamping device, the instability caused by the lack of braking during use and damage and safety hazards caused by gear exposure are solved. Achieve higher stability and security.

CN222494166UActive Publication Date: 2025-02-18SHANDONG AOLANG ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420910102.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-18
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing magnesium alloy die-casting clamping devices lack braking devices during use, which are susceptible to external forces to cause uncontrolled movement, and when exposed to the outside, the gears are easily damaged by dust and injured by accident, and people are exposed to the outside.

Method used

A magnesium alloy die-casting clamping device including a base, a workbench, an adjustment assembly, a movable wheel and a brake assembly is designed. The device realizes braking and re-braking of the movable wheel by setting a movable wheel at four corners of the workbench and setting a brake assembly at the corresponding position of the movable wheel, including a threaded rod, a knob, a brake plate and a brake pad.

Benefits of technology

The device adds a brake assembly during clamping operation, improving stability and avoiding uncontrolled movement caused by external forces. At the same time, the gears are protected by the closed structure to avoid the problems of dust accumulation and accidental contact injury of personnel.

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Abstract

The utility model relates to the technical field of magnesium alloy die casting production, in particular to a magnesium alloy die casting clamping device which comprises a base, a workbench is arranged above the base, and a clamping assembly used for clamping a magnesium alloy die casting is arranged on the workbench. An adjusting assembly used for adjusting the height and the rotation angle of the workbench is arranged between the base and the workbench, movable wheels are arranged at the four corners of the bottom of the workbench, and braking assemblies used for braking movement of the movable wheels are arranged at the positions, corresponding to the movable wheels, of the workbench. The gear clamping device is simple in structure and convenient to operate, the braking assembly is additionally arranged, the stability of the device during clamping work is improved, and the problems that due to the fact that the gear is exposed outside, people are accidentally touched and injured, and the gear is prone to being damaged are effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnesium alloy die casting production, in particular to a magnesium alloy die casting clamping device. Background Art

[0002] Die casting is a precision casting method that uses high pressure to force molten metal into a metal mold with complex shapes. In 1964, the Japan Die Casting Association defined die casting as a method of pressing molten alloy into a precision casting mold at high temperature to mass produce high-precision and excellent casting surface in a short period of time.

[0003] A clamping device for a magnesium alloy die-casting with a search announcement number of CN213674165U is found by setting a No. 1 gear, a No. 2 gear, a No. 1 motor, a cylinder, a push rod, a rotating seat, a roller, and a connecting seat. By starting the No. 1 motor, the No. 1 motor can drive the No. 1 gear connected to its output end to rotate, the No. 1 gear can drive the No. 2 gear to rotate, the No. 2 gear can rotate the cylinder, the cylinder rotation can rotate the push rod, the push rod rotation can rotate the rotating seat, thereby rotating the clamping structure located on the outer wall of the rotating seat, and when it rotates to a specified position, the cylinder can be started to drive the push rod to move, so that the clamping device moves to the specified position, thereby achieving the purpose of easy movement, facilitating workers' operation, improving work efficiency, and reducing work intensity.

[0004] However, the above device still has some shortcomings during use. Although it is convenient to move, it has no braking device and is easily affected by external forces during clamping, resulting in uncontrolled movement, which is inconvenient to use. At the same time, multiple gears are exposed to the outside, which are prone to dust accumulation and damage, and people are prone to accidental touch and injury. Utility Model Content

[0005] The main technical problem to be solved by the utility model is to provide a magnesium alloy die-casting clamping device which has a simple structure and is easy to operate. It not only adds a brake component to improve the stability of the device during clamping work, but also effectively solves the problems of accidental injury to people caused by gears exposed to the outside and easy damage to gears.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A magnesium alloy die-casting clamping device comprises a base, a workbench is arranged above the base, a clamping assembly for clamping the magnesium alloy die-casting is arranged on the workbench, an adjustment assembly for adjusting the height and rotation angle of the workbench is arranged between the base and the workbench, movable wheels are arranged on the four corners of the bottom of the workbench, and a braking assembly for braking the movement of the movable wheel is arranged at a position corresponding to each movable wheel on the workbench; the braking assembly comprises a threaded hole penetrating through the upper surface of the base, a threaded rod is threadedly sleeved in the threaded hole, a knob is fixedly installed on the top of the threaded rod, a brake plate is rotatably connected to the bottom of the threaded rod, telescopic rods are symmetrically arranged on both sides of the threaded rod, and the two ends of the telescopic rod are respectively fixedly connected to the inner wall of the top of the base and the top of the brake plate.

[0008] The following is a further optimization of the above technical solution by the utility model:

[0009] The brake plate is in an arc-shaped structure and matches the movable wheel. Brake pads are arranged on the inner wall of the brake plate, and the brake pads are made of elastic wear-resistant material.

[0010] Further optimization: the clamping assembly includes a groove opened on the top of the workbench, a double-headed threaded rod is arranged in the groove, and the two ends of the double-headed threaded rod have opposite rotation directions.

[0011] Further optimization: one end of the double-headed threaded rod is rotatably connected to the inner wall of the groove, the other end of the double-headed threaded rod passes through the workbench and is transmission-connected to the first motor, and the first motor is fixedly installed on the workbench.

[0012] Further optimization: Two driving blocks are symmetrically threaded on the double-headed threaded rod, and the driving blocks are slidably connected to the grooves. The top of each driving block extends above the groove and is fixedly connected to a splint. Anti-slip pads are provided on the side walls where the two splints are close to each other, and the anti-slip pads are made of rubber.

[0013] Further optimization: the adjustment component includes a lifting component for adjusting the height of the workbench and a rotating component for adjusting the rotation angle of the workbench, the rotating component includes a rotating rod, the top of the rotating rod is fixedly connected to a turntable, and the top of the turntable is fixedly connected to the lifting component.

[0014] Further optimization: the top of the rotating rod passes through the base, extends to the inside of the base and is rotatably connected to the bottom inner wall of the base, and a bearing is fixedly arranged at the connection between the rotating rod and the base.

[0015] Further optimization: a worm gear is fixedly sleeved on the rotating rod located in the base, two fixing plates are symmetrically arranged on both sides of the worm gear, and two ends of the fixing plates are fixedly connected to the top inner wall of the base and the bottom inner wall of the base respectively.

[0016] Further optimization: a worm is rotatably connected between the two fixed plates, and the worm is meshingly connected with the worm wheel, a second motor is fixedly connected to one of the fixed plates, and the second motor is transmission-connected to the worm.

[0017] Further optimization: the lifting component is an electric telescopic rod, a telescopic cylinder, or a telescopic oil cylinder.

[0018] By adopting the above technical scheme, the utility model has a simple structure and is easy to operate. It not only increases the braking component to improve the stability of the device during clamping work, but also effectively solves the problem of human injuries caused by gears exposed to the outside and the problem of gears being easily damaged.

[0019] The utility model can realize convenient and quick movement of the clamping device by means of the driving effect of the movable wheel; at the same time, through the setting of the brake assembly, it can effectively avoid being affected by external forces during the working process, and ensure the stability of the device at all times; in addition, most of the structure of the device operates in a closed space, which can not only better protect the structural components, but also provide more comprehensive protection for the users.

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0022] Figure 2 A cross-sectional view of an embodiment of the utility model;

[0023] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0024] Figure 4 for Figure 2 Enlarged view of point B in the middle.

[0025] In the figure: 1-base; 2-workbench; 3-clamping assembly; 31-groove; 32-double-headed threaded rod; 33-first motor; 34-driving block; 35-clamping plate; 36-anti-slip cushion; 4-adjusting assembly; 41-lifting assembly; 42-rotating assembly; 421-rotating rod; 422-turntable; 423-bearing; 424-worm gear; 425-fixed plate; 426-worm; 427-second motor; 5-movable wheel; 6-brake assembly; 61-threaded hole; 62-threaded rod; 63-knob; 64-brake plate; 65-telescopic rod; 66-brake pad. DETAILED DESCRIPTION

[0026] See also Figure 1-4A magnesium alloy die-casting clamping device comprises a base 1, a workbench 2 is arranged above the base 1, a clamping assembly 3 for clamping the magnesium alloy die-casting is arranged on the workbench 2, an adjusting assembly 4 for adjusting the height and rotation angle of the workbench 2 is arranged between the base 1 and the workbench 2, movable wheels 5 are arranged on the four corners of the bottom of the workbench 2, and a braking assembly 6 for braking the movement of the movable wheel 5 is arranged at a position corresponding to each movable wheel 5 on the workbench 2.

[0027] The brake assembly 6 includes a threaded hole 61 extending through the upper surface of the base 1 , and a threaded rod 62 is threadedly sleeved in the threaded hole 61 .

[0028] A knob 63 is fixedly installed on the top of the threaded rod 62, and a brake plate 64 is rotatably connected to the bottom of the threaded rod 62. Telescopic rods 65 are symmetrically arranged on both sides of the threaded rod 62, and the two ends of the telescopic rods 65 are fixedly connected to the top inner wall of the base 1 and the top of the brake plate 64 respectively.

[0029] When in use, the knob 63 is turned, and the rotation of the knob 63 causes the threaded rod 62 to move up and down in the threaded hole 61. Under the guidance of the telescopic rods 65 on both sides, the threaded rod 62 moves up and down, driving the brake plate 64 to move up and down, thereby making the brake plate 64 approach or move away from the movable wheel 5, completing the braking and releasing of the movable wheel 5.

[0030] Such a design not only allows the movement of the threaded rod 62 to be precisely controlled by turning the knob 63, thereby achieving precise adjustment of the position of the brake plate 64; the user also only needs to turn the knob 63 to brake and release the movable wheel 5, which is simple and convenient to operate; at the same time, the guiding effect of the telescopic rods 65 on both sides ensures the stability of the movement of the threaded rod 62 and the brake plate 64, thereby improving the reliability of the braking system; in addition, it can adapt to different working conditions and requirements, and flexibly adjust the distance between the brake plate 64 and the movable wheel 5.

[0031] The brake plate 64 is in an arc-shaped structure and matches the movable wheel 5 . A brake pad 66 is arranged on the inner wall of the brake plate 64 . The brake pad 66 is made of an elastic wear-resistant material.

[0032] With such a design, firstly, the brake plate 64 has an arc-shaped structure and matches the movable wheel 5, so that the brake plate 64 can better fit the movable wheel 5, increase the contact area, and enhance the braking effect; secondly, by arranging a brake pad 66 on the inner wall of the brake plate 64, the friction between the brake plate 64 and the movable wheel 5 is increased, thereby improving the braking effect; thirdly, by using elastic wear-resistant material for the brake pad 66, not only the braking process is made smoother and the impact is reduced, but also the wear-resistant property prolongs the service life of the brake pad 66.

[0033] The clamping assembly 3 includes a groove 31 formed on the top of the workbench 2 . A double-threaded rod 32 is disposed in the groove 31 , and two ends of the double-threaded rod 32 rotate in opposite directions.

[0034] One end of the double-threaded rod 32 is rotatably connected to the inner wall of the groove 31 , and the other end of the double-threaded rod 32 passes through the workbench 2 and is transmission-connected to the first motor 33 , which is fixedly mounted on the workbench 2 .

[0035] The double-threaded rod 32 is symmetrically threaded with two driving blocks 34 , and the driving blocks 34 are slidably connected to the groove 31 . The top of each driving block 34 extends above the groove 31 and is fixedly connected with a clamping plate 35 .

[0036] When in use, the first motor 33 is started to drive the double-headed threaded rod 32 to rotate. Since the two ends of the double-headed threaded rod 32 rotate in opposite directions and the driving block 34 is slidably connected to the groove 31, the two driving blocks 34 move toward or away from each other along the groove 31 under the action of the threads. As the two driving blocks 34 move, the clamping plate 35 connected on the top also moves accordingly, thereby clamping and releasing the magnesium alloy die-casting workpiece.

[0037] Such a design can not only clamp magnesium alloy die-casting workpieces of different shapes and sizes, thus improving the versatility of the device, but also has a simple structure, low manufacturing cost and easy maintenance.

[0038] An anti-skid pad 36 is disposed on one side wall of the two clamping plates 35 that are close to each other. In this embodiment, the anti-skid pad 36 is made of rubber.

[0039] The adjusting assembly 4 includes a lifting assembly 41 for adjusting the height of the workbench 2 and a rotating assembly 42 for adjusting the rotation angle of the workbench 2 .

[0040] The rotating assembly 42 includes a rotating rod 421 , a rotating disk 422 is fixedly connected to the top of the rotating rod 421 , and the top of the rotating disk 422 is fixedly connected to the lifting assembly 41 .

[0041] The top of the rotating rod 421 passes through the base 1 and extends to the inside of the base 1 and is rotatably connected to the bottom inner wall of the base 1 , and a bearing 423 is fixedly provided at the connection between the rotating rod 421 and the base 1 .

[0042] A worm gear 424 is fixedly sleeved on the rotating rod 421 located in the base 1 , and two fixing plates 425 are symmetrically arranged on both sides of the worm gear 424 . The two ends of the fixing plates 425 are fixedly connected to the top inner wall of the base 1 and the bottom inner wall of the base 1 respectively.

[0043] A worm 426 is rotatably connected between the two fixing plates 425 , and the worm 426 is meshingly connected with the worm wheel 424 . A second motor 427 is fixedly connected to one of the fixing plates 425 , and the second motor 427 is drivingly connected to the worm 426 .

[0044] The lifting component 41 is an electric telescopic rod, a telescopic cylinder, or a telescopic oil cylinder.

[0045] In this embodiment, the lifting component 41 is an electric telescopic rod 65 .

[0046] When in use, first start the lifting assembly 41, adjust the height of the workbench 2 to a suitable position, close the lifting assembly 41, and then start the second motor 427. The second motor 427 drives the worm 426 to rotate. Since the worm 426 is meshingly connected with the worm wheel 424, the rotation of the worm 426 drives the worm wheel 424 to rotate synchronously. The rotation of the worm wheel 424 drives the turntable 422 to rotate through the rotating rod 421, and the turntable 422 drives the workbench 2 to rotate through the lifting assembly 41, thereby realizing the adjustment of the rotation angle of the workbench 2.

[0047] Such a design, firstly, can accurately control the height and rotation angle of the workbench 2, so as to adapt to different work requirements and flexibly adjust the state of the workbench 2; secondly, the operation is convenient and fast, thereby improving work efficiency.

[0048] When in use, the clamping device is moved to the work site, and then the four threaded rods 62 are rotated respectively, so that the four brake plates 64 move downward under the guidance of the telescopic rod 65 and abut against the four movable wheels 5 for braking, thereby fixing the entire device at the work site to prevent uncontrolled movement due to external forces during the work process.

[0049] The magnesium alloy casting is then placed on top of the workbench 2 and between the two clamps 35. The first motor 33 is then started to drive the double-headed threaded rod 32 to rotate forward. Since the two ends of the double-headed threaded rod 32 rotate in opposite directions and the drive block 34 is slidably connected to the groove 31, the two drive blocks 34 move toward each other along the groove 31 under the action of the threads. As the two drive blocks 34 move, the clamp 35 connected on the top also moves accordingly, thereby clamping the magnesium alloy die-casting workpiece.

[0050] When the height and angle of the workbench 2 need to be adjusted, first start the lifting assembly 41, adjust the height of the workbench 2 to a suitable position, close the lifting assembly 41, and then start the second motor 427. The second motor 427 drives the worm 426 to rotate. Since the worm 426 is meshingly connected with the worm wheel 424, the rotation of the worm 426 drives the worm wheel 424 to rotate synchronously. The rotation of the worm wheel 424 drives the turntable 422 to rotate through the rotating rod 421, and the turntable 422 drives the workbench 2 to rotate through the lifting assembly 41, thereby realizing the adjustment of the rotation angle of the workbench 2. When the workbench 2 rotates to a suitable angle, stop the second motor 427.

[0051] For ordinary technicians in this field, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and variations made to the implementation methods are still within the protection scope of the present invention.

Claims

1. A magnesium alloy die-casting clamping device, comprising a base (1), a workbench (2) disposed above the base (1), and a clamping assembly (3) for clamping the magnesium alloy die-casting disposed on the workbench (2), characterized in that: An adjustment component (4) for adjusting the height and rotation angle of the workbench (2) is provided between the base (1) and the workbench (2); movable wheels (5) are provided at the four corners of the bottom of the workbench (2); and a brake component (6) for braking the movement of the movable wheel (5) is provided at a position corresponding to each movable wheel (5) on the workbench (2); The brake assembly (6) comprises a threaded hole (61) extending through the upper surface of the base (1), a threaded rod (62) being threadedly sleeved in the threaded hole (61), a knob (63) being fixedly mounted on the top of the threaded rod (62), a brake plate (64) being rotatably connected to the bottom of the threaded rod (62), telescopic rods (65) being symmetrically arranged on both sides of the threaded rod (62), and two ends of the telescopic rod (65) being fixedly connected to the inner wall of the top of the base (1) and the top of the brake plate (64), respectively.

2. The magnesium alloy die casting clamping device according to claim 1, characterized in that: The brake plate (64) has an arc-shaped structure and matches the movable wheel (5). A brake pad (66) is arranged on the inner wall of the brake plate (64), and the brake pad (66) is made of elastic wear-resistant material.

3. The magnesium alloy die casting clamping device according to claim 1, characterized in that: The clamping assembly (3) comprises a groove (31) formed on the top of the workbench (2), a double-headed threaded rod (32) being arranged in the groove (31), and two ends of the double-headed threaded rod (32) are rotated in opposite directions.

4. The magnesium alloy die casting clamping device according to claim 3, characterized in that: One end of the double-ended threaded rod (32) is rotatably connected to the inner wall of the groove (31), and the other end of the double-ended threaded rod (32) passes through the workbench (2) and is transmission-connected to the first motor (33), which is fixedly mounted on the workbench (2).

5. The magnesium alloy die casting clamping device according to claim 4, characterized in that: Two driving blocks (34) are symmetrically threadedly connected on the double-headed threaded rod (32), and the driving blocks (34) are slidably connected to the groove (31). The top of each driving block (34) extends above the groove (31) and is fixedly connected to a clamping plate (35). A non-slip soft pad (36) is provided on one side wall of the two clamping plates (35) close to each other, and the non-slip soft pad (36) is made of rubber material.

6. The magnesium alloy die casting clamping device according to claim 1, characterized in that: The adjustment component (4) comprises a lifting component (41) for adjusting the height of the workbench (2) and a rotating component (42) for adjusting the rotation angle of the workbench (2); the rotating component (42) comprises a rotating rod (421); a rotating disk (422) is fixedly connected to the top of the rotating rod (421); and a top of the rotating disk (422) is fixedly connected to the lifting component (41).

7. A magnesium alloy die casting clamping device according to claim 6, characterized in that: The top of the rotating rod (421) passes through the base (1), extends into the interior of the base (1), and is rotatably connected to the bottom inner wall of the base (1), and a bearing (423) is fixedly provided at the connection between the rotating rod (421) and the base (1).

8. The magnesium alloy die casting clamping device according to claim 7, characterized in that: A worm gear (424) is fixedly sleeved on a rotating rod (421) located in the base (1), and two fixing plates (425) are symmetrically arranged on both sides of the worm gear (424), and two ends of the fixing plates (425) are respectively fixedly connected to the top inner wall of the base (1) and the bottom inner wall of the base (1).

9. The magnesium alloy die casting clamping device according to claim 8, characterized in that: A worm (426) is rotatably connected between the two fixed plates (425), and the worm (426) is meshingly connected to the worm wheel (424). A second motor (427) is fixedly connected to one of the fixed plates (425), and the second motor (427) is drivingly connected to the worm (426).

10. A magnesium alloy die casting clamping device according to claim 9, characterized in that: The lifting component (41) is an electric telescopic rod, a telescopic cylinder, or a telescopic oil cylinder.

Citation Information

Patent Citations

  • Clamping device for magnesium alloy die casting

    CN213674165U