Premixed mortar storage device

By adopting a combination design of gear set and stirring rod in the premixed mortar storage device, homogenization of the mortar is achieved, and the problems of mortar deposition and uneven texture are solved, product quality is improved and energy consumption is reduced.

CN222494830UActive Publication Date: 2025-02-18NANTONG DONGTENG SPECIAL SYNTHETIC RUBBER
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Patent Information

Application Number
CN202420966127.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-18
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing premixed mortar storage device is prone to cause mortar deposition during storage, and the mortar texture is uneven during discharge, affecting product quality.

Method used

A premixed mortar storage device is designed, and the output power of the first gear set is output for telescopic operation, through the joint of the meshing gear set, the first gear set, the second gear set, the rotating rod and the homogeneous stirring rod. Run to achieve slow stirring and homogenization of mixed molded products.

Benefits of technology

Through uninterrupted mixing treatment, the homogenization effect of the mortar is ensured, the quality of the product is improved, and energy consumption is effectively reduced.

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Abstract

The utility model provides a pre-mixed mortar storage device, which relates to the technical field of mortar, and comprises a base assembly and a mixing processing mechanism, the top side of the base assembly is provided with a feeding and discharging bearing part assembled by bolts, the inner side of the upper part of the feeding and discharging bearing part is provided with the mixing processing mechanism sleeved by the bolts, and the mixing processing mechanism is provided with a feeding and discharging port. The mixing treatment mechanism comprises an assembly plate; according to the utility model, after the output end of the first gear set is used for outputting power to carry out telescopic operation, the contact ends of the first gear set and the second gear set are in meshed contact, and after meshed contact, under the operation of the output power of the driving motor, the telescopic operation is realized; a meshing gear set, a first gear set, a second gear set, a rotating rod and a homogenizing stirring rod can jointly operate to slowly stir a mixed and formed product, through continuous mixing, the homogenizing effect of mortar can be guaranteed during discharging, the quality of the product can be guaranteed, and the production efficiency is improved. And the energy consumption can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar, in particular to a storage device for premixed mortar. Background Art

[0002] Premixed mortar refers to a mixture produced by specialized manufacturers, which is made of cement as the main binder and mixed with dry and screened fine aggregate, mineral admixtures and additives in a certain proportion. It is used in construction projects and is a new type of building material developed in recent years.

[0003] When the existing storage device is in use, such as the application number CN202221561837.X which discloses a storage device for premixed mortar, it relates to the field of premixed mortar storage technology, and includes a base, a multi-layer guide frame is fixedly provided on the top surface of the base, and a plurality of storage bins are stacked on the top surface of the base, and the storage bins are slidably arranged in the corresponding guide frame, and a sliding mechanism is provided at the bottom of the storage bin, and an electromagnetic feed valve and an electromagnetic unloading valve are respectively provided at the upper and lower ends of the storage bin; the sliding mechanism includes two arc-shaped guide rails, and driving wheels are provided at the four corners of the side wall of the storage bin and a power motor is provided inside; however, in the above-mentioned technology, the layered structure is easy to cause mortar deposition during the storage process, which will cause uneven texture when discharging the material. Therefore, the utility model proposes a storage device for premixed mortar to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the utility model proposes a storage device for premixed mortar, which mainly utilizes the output power of the output end of the first gear group to perform telescopic operation, so that the contact ends of the first gear group and the second gear group are engaged and contacted, and after the engagement and contact, under the output power of the driving motor, the meshing gear group, the first gear group, the second gear group, the rotating rod and the homogenizing stirring rod can work together to achieve a slow stirring effect on the mixed and formed product, and through uninterrupted mixing, the homogenization effect of the mortar can be guaranteed when discharging, which can not only ensure the quality of the product, but also effectively reduce energy consumption.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a storage device for premixed mortar, comprising a base assembly and a mixing and processing mechanism, the top side of the base assembly is provided with a material inlet and outlet bearing component assembled with bolts, and the upper inner side of the material inlet and outlet bearing component is provided with a mixing and processing mechanism sleeved with bolts;

[0006] The mixing and processing mechanism includes an assembly plate, a gear compartment, a driving motor, a meshing gear set, a first gear set, a second gear set, a rotating rod and a homogenizing stirring rod. The assembly plate is arranged on the upper inner side of the feed and discharge supporting component, the top side of the assembly plate is provided with a gear compartment, and one end of the gear compartment is provided with a driving motor, the output end of the driving motor is provided with a meshing gear set, the output end of the meshing gear set is provided with a first gear set, and the output end of the first gear set is provided with a second gear set, the output end of the second gear set is provided with a rotating rod, and the side of the rotating rod is provided with a homogenizing stirring rod.

[0007] As a preferred embodiment of the present invention, the output end of the first gear set has a telescopic structure, and the homogenizing stirring rods are distributed at equal angles in a ring around the central axis of the rotating rod.

[0008] As a preferred embodiment of the utility model, the base assembly includes a moving wheel, a base plate, a side frame, a pneumatic decompression pad, a shock-absorbing bracket and a bottom plate. The top side of the moving wheel is provided with a base plate, and the side side of the base plate is provided with a side frame for installing the pneumatic decompression pad.

[0009] As a preferred embodiment of the utility model, a shock-absorbing bracket is arranged above the side of the base plate, and a bottom plate is arranged on the top side of the shock-absorbing bracket.

[0010] As a preferred embodiment of the utility model, the inlet and outlet bearing components include a bearing shell, a top cover, a feed port, a lifting cover, an end pipe, a processing valve, an output port, a sleeve base, a hydraulic cylinder and a piston plate. The bearing shell is arranged on the top side of the bottom plate, a top cover is arranged on the top side of the bearing shell, and a feed port is arranged above one end of the top cover, and a lifting cover is arranged on the top side of the feed port.

[0011] As a preferred embodiment of the utility model, an end pipe is provided on the lower side of the supporting shell, and a processing valve is provided below the end pipe, an output port is provided at the output end of the processing valve, a sleeve base is provided at one end of the end pipe, and a piston plate connected to the output end of the hydraulic cylinder is provided at the inner end of the sleeve base.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes the output power of the output end of the first gear group to perform telescopic operation, so that the contact ends of the first gear group and the second gear group are engaged with each other. After the engagement, under the output power of the driving motor, the meshing gear group, the first gear group, the second gear group, the rotating rod and the homogenizing stirring rod can work together to achieve a slow stirring effect on the mixed and formed product. Through uninterrupted mixing, the homogenization effect of the mortar can be guaranteed when discharging, which can not only ensure the quality of the product, but also effectively reduce energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0016] Figure 3 It is a cross-sectional three-dimensional structural schematic diagram of the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the mixing processing mechanism of the utility model.

[0018] Wherein: 1. base assembly; 101. moving wheel; 102. base plate; 103. side frame; 104. pneumatic decompression pad; 105. shock-absorbing bracket; 106. bottom plate; 2. inlet and outlet bearing components; 201. bearing shell; 202. top cover; 203. feed port; 204. lifting cover; 205. end pipe; 206. processing valve; 207. output port; 208. sleeve base; 209. hydraulic cylinder; 2010. piston plate; 3. mixing and processing mechanism; 301. assembly plate; 302. gear compartment; 303. driving motor; 304. meshing gear set; 305. first gear set; 306. second gear set; 307. rotating rod; 308. homogenizing stirring rod. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0020] according to Figure 1-4 As shown, this embodiment provides a storage device for premixed mortar, including a base assembly 1 and a mixing and processing mechanism 3, wherein a material inlet and outlet bearing component 2 assembled with bolts is provided on the top side of the base assembly 1, and a mixing and processing mechanism 3 sleeved with bolts is provided on the upper inner side of the material inlet and outlet bearing component 2;

[0021] The mixing and processing mechanism 3 includes an assembly plate 301, a gear compartment 302, a driving motor 303, a meshing gear set 304, a first gear set 305, a second gear set 306, a rotating rod 307 and a homogenizing stirring rod 308. The assembly plate 301 is arranged on the upper inner side of the feed and discharge supporting component 2, the gear compartment 302 is arranged on the top side of the assembly plate 301, and a driving motor 303 is arranged at one end of the gear compartment 302, the meshing gear set 304 is arranged at the output end of the driving motor 303, the first gear set 305 is arranged at the output end of the meshing gear set 304, and the second gear set 306 is arranged at the output end of the first gear set 305, the rotating rod 307 is arranged at the output end of the second gear set 306, and the homogenizing stirring rod 308 is arranged on the side of the rotating rod 307.

[0022] The output end of the first gear set 305 has a telescopic structure, and the homogenizing stirring rods 308 are distributed in a circle with equal angles around the central axis of the rotating rod 307.

[0023] In this embodiment, after the raw materials are input into the supporting shell 201, the driving motor 303 is used to output power to drive the output end to operate. After the driving motor 303 outputs power, the driving motor 303 drives the meshing gear set 304 to perform meshing transmission operation. After the meshing gear set 304 performs meshing transmission operation, the first gear set 305 is telescopically operated and reaches the meshing transmission effect with the second gear set 306. The rotating rod 307 and the homogenizing stirring rod 308 are used to mix and form the raw materials in the supporting shell 201 and store them. After the mixing and forming, the first gear set 305 is telescopically operated again. In this way, after the meshing transmission operation, the meshing gear set 304, the first gear set 305, and the second gear set 306 can slowly perform real-time homogenization processing on the product in the supporting shell 201.

[0024] The base assembly 1 includes a moving wheel 101, a base plate 102, a side frame 103, a pneumatic decompression pad 104, a shock-absorbing bracket 105 and a bottom plate 106. The base plate 102 is arranged on the top side of the moving wheel 101, and the side frame 103 for installing the pneumatic decompression pad 104 is arranged on the side of the base plate 102.

[0025] In this embodiment, the moving wheel 101 is then used to move the device to a suitable location. When the device is moved to a suitable location, the pneumatic decompression pad 104 on the side frame 103 is used to output power to drive the output end to operate, so that the pneumatic decompression pad 104 is supported on the processing location.

[0026] A shock-absorbing bracket 105 is disposed above the side of the base plate 102 , and a bottom plate 106 is disposed on the top side of the shock-absorbing bracket 105 .

[0027] In this embodiment, when in use, the material inlet and outlet bearing component 2 for installing the mixing processing mechanism 3 is bolted to the top side of the shock-absorbing bracket 105 through the bottom plate 106. After installation, the shock-absorbing bracket 105 is set on the base plate 102.

[0028] The inlet and outlet bearing component 2 includes a bearing shell 201, a top cover 202, a feed port 203, a lifting cover 204, an end pipe 205, a processing valve 206, an output port 207, a sleeve base 208, a hydraulic cylinder 209 and a piston plate 2010. The bearing shell 201 is arranged on the top side of the bottom plate 106, the top cover 202 is arranged on the top side of the bearing shell 201, and the feed port 203 is arranged above one end of the top cover 202, and the lifting cover 204 is arranged on the top side of the feed port 203.

[0029] In this embodiment, the lifting cover 204 is then used to open the feed port 203. After opening the feed port 203, the raw materials to be processed are input into the supporting shell 201 through the feed port 203 to achieve effective support for the raw materials.

[0030] An end pipe 205 is provided on one side below the supporting shell 201, and a processing valve 206 is provided below the end pipe 205. An output port 207 is provided at the output end of the processing valve 206. A sleeve base 208 is provided at one end of the end pipe 205, and a piston plate 2010 connected to the output end of the hydraulic cylinder 209 is provided at the inner end of the sleeve base 208.

[0031] In the present embodiment, when discharging is required, the output power of the output end of the hydraulic cylinder 209 is started to drive the output end to extend and retract, so that the piston plate 2010 extracts the product in the supporting shell 201 into the end tube 205, and opens the processing valve 206. Thereafter, the output power of the output end of the hydraulic cylinder 209 is used to drive the output end to extend and retract, so that the piston plate 2010 extracts the product in the end tube 205 to the output device through the output port 207, thereby achieving the discharging operation.

[0032] The working principle of the storage device for premixed mortar is as follows: when in use, the inlet and outlet bearing component 2 on which the mixing and processing mechanism 3 is installed is bolted to the top side of the shock-absorbing bracket 105 through the bottom plate 106. After the installation is completed, the shock-absorbing bracket 105 is set on the base plate 102. Then, the moving wheel 101 is used to move the device to a suitable location. After the device is moved to a suitable location, the pneumatic decompression pad 104 on the side frame 103 is used to output power to drive the output end to operate, so that the pneumatic decompression pad 104 is supported on the processing location. Then, the lifting cover 204 is used to open the feed port 203. After opening the feed port 203, the feed port 203 is used to input the raw materials to be processed into the bearing shell 201 through the feed port 203 to achieve effective load-bearing of the raw materials. After the raw materials are input into the bearing shell 201, the drive motor 303 is used to output power to drive the output end to operate. After the drive motor 303 outputs power, the drive motor 303 drives the meshing gear set 304 to mesh and transmit the operation. After the meshing gear set 304 is meshed and driven, the first gear set 305 is telescopically operated and meshed with the second gear set 306 to achieve the effect of meshing and driving. The rotating rod 307 and the homogenizing stirring rod 308 mix and form the raw materials in the carrying shell 201 and store them. After the mixing and forming, the first gear set 305 is telescopically operated again. In this way, the meshing gear set 304, the first gear set 305, and the second gear set 306 are meshed and driven to perform real-time homogenization processing on the product in the carrying shell 201 at a slow speed. When it is necessary to discharge the material, the output power of the output end of the hydraulic cylinder 209 is started to drive the output end to telescopically operate, so that the piston plate 2010 extracts the product in the carrying shell 201 into the end pipe 205, and the processing valve 206 is opened. Then, the output power of the output end of the hydraulic cylinder 209 drives the output end to telescopically operate, so that the piston plate 2010 outputs the product in the end pipe 205 through the output port 207 to output the device to achieve the discharge operation.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A material storage device for premixed mortar, comprising a base assembly (1) and a mixing and processing mechanism (3), wherein: The top side of the base assembly (1) is provided with a material inlet and outlet bearing component (2) assembled with bolts, and the upper inner side of the material inlet and outlet bearing component (2) is provided with a mixing processing mechanism (3) sleeved with bolts; The mixing and processing mechanism (3) comprises an assembly plate (301), a gear chamber (302), a driving motor (303), a meshing gear set (304), a first gear set (305), a second gear set (306), a rotating rod (307) and a homogenizing stirring rod (308); the assembly plate (301) is arranged on the upper inner side of the inlet and outlet bearing component (2); the gear chamber (302) is arranged on the top side of the assembly plate (301); one end of the gear chamber (302) is arranged with a driving motor (303); the output end of the driving motor (303) is arranged with a meshing gear set (304); the output end of the meshing gear set (304) is arranged with a first gear set (305); the output end of the first gear set (305) is arranged with a second gear set (306); the output end of the second gear set (306) is arranged with a rotating rod (307); and the side of the rotating rod (307) is arranged with a homogenizing stirring rod (308).

2. A storage device for premixed mortar according to claim 1, characterized in that: The output end of the first gear set (305) has a telescopic structure, and the homogenizing stirring rods (308) are distributed at equal angles in a ring around the central axis of the rotating rod (307).

3. A storage device for premixed mortar according to claim 1, characterized in that: The base assembly (1) comprises a moving wheel (101), a base plate (102), a side frame (103), a pneumatic decompression pad (104), a shock-absorbing bracket (105) and a bottom plate (106); the base plate (102) is arranged on the top side of the moving wheel (101), and the side frame (103) on which the pneumatic decompression pad (104) is installed is arranged on the side of the base plate (102).

4. A storage device for premixed mortar according to claim 3, characterized in that: A shock-absorbing bracket (105) is arranged above the side of the base plate (102), and a bottom plate (106) is arranged on the top side of the shock-absorbing bracket (105).

5. The storage device for premixed mortar according to claim 3, characterized in that: The inlet and outlet bearing component (2) comprises a bearing shell (201), a top cover (202), a feed port (203), a hanging cover (204), an end pipe (205), a processing valve (206), an outlet port (207), a sleeve base (208), a hydraulic cylinder (209) and a piston plate (2010); the bearing shell (201) is arranged on the top side of the bottom plate (106); the top cover (202) is arranged on the top side of the bearing shell (201); the feed port (203) is arranged above one end of the top cover (202); and the hanging cover (204) is arranged on the top side of the feed port (203).

6. A storage device for premixed mortar according to claim 5, characterized in that: An end pipe (205) is provided at one side below the bearing shell (201), and a processing valve (206) is provided below the end pipe (205); an output port (207) is provided at the output end of the processing valve (206); a sleeve base (208) is provided at one end of the end pipe (205), and a piston plate (2010) connected to the output end of a hydraulic cylinder (209) is provided at the inner end of the sleeve base (208).

Citation Information

Patent Citations

  • Premixed mortar storage device

    CN217731491U