Quantitative feeding device for ceramic disc production

By designing a quantitative feeding device for ceramic disc production, the servo motor and gear system are used to achieve uniform cutting and stirring of raw materials, the thickness inconsistency caused by traditional manual cutting is solved, and the processing quality and production efficiency are improved.

CN222494862UActive Publication Date: 2025-02-18CHAOZHOU OUBO CERAMICS CO LTD
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Patent Information

Application Number
CN202420363291.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-02-18
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

When traditional manual cutting of ceramic disc raw materials, it is easy to cause inconsistent thickness of cut raw material embryos, affecting the subsequent processing effect, and resulting in unqualified ceramic disc quality.

Method used

A quantitative feeding device for the production of ceramic discs is designed, including a workbench, an extruder, a mixing box and a quantitative cutting structure. The servo motor drives the screw and the cutter to move up and down, achieving uniform and equal cutting of raw materials. At the same time, through the coordination between the main gear and the slave gear, the stirring rod is driven to rotate, save electricity, and automatically convey raw materials through the transmission belt.

Benefits of technology

The thickness consistency of raw materials after cutting is achieved, the quality consistency of subsequent processing is ensured, the power consumption during the stirring process is saved, the raw material conveying process is simplified, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative feeding device for ceramic disc production, which comprises a workbench, an extruder and a stirring box, the top end of the workbench is provided with the extruder, the top end of the extruder is provided with the stirring box, the stirring box is internally provided with a stirring rod, the top end of the stirring box is provided with an auxiliary structure, and the extruder is internally provided with an extrusion rod. A driving motor is arranged on one side of the extrusion rod, a transmission belt is arranged on one side of the workbench, a quantitative cutting structure is arranged at the top end of the transmission belt and comprises a mounting frame, a servo motor, a connecting block, a cutter, a thread sleeve and a screw rod, and the mounting frame is mounted on one side of the top end of the transmission belt. According to the utility model, the mounting frame, the screw sleeve and the screw rod are matched for use, and the cutter can be driven by the connecting block to reciprocate up and down during cutting, so that when raw materials are extruded, the raw materials are uniformly and equivalently cut, the thicknesses of the cut blanks are consistent, and the effect of equivalently feeding is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field, in particular to a quantitative feeding device for producing ceramic discs. Background Art

[0002] Ceramic discs are ceramic products made of clay fired at high temperatures. They are hard and have a smooth surface. They can be used to hold various items. When producing ceramic discs, the raw materials of the ceramic discs need to be stirred first.

[0003] Then the stirred ceramic disc raw material is extruded into a cylindrical shape through an extruder. During the extrusion, the staff cuts the cylindrical raw material with a wire knife, so that the cut raw material is used as a ceramic disc raw material embryo;

[0004] However, the traditional method of manually cutting raw materials is prone to inconsistent thickness of the cut raw material embryos during cutting, which affects the processing effect during the subsequent processing, resulting in the ceramic discs being produced of unqualified quality. Therefore, a quantitative feeding device for ceramic disc production is needed to solve the above problem during processing. Utility Model Content

[0005] The utility model aims to provide a quantitative feeding device for producing ceramic discs, so as to solve the defect that the thickness of the cut raw material embryos is inconsistent when cutting in the existing manual cutting method.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a quantitative feeding device for producing ceramic discs, comprising a workbench, an extruder and a mixing box, wherein the top of the workbench is provided with an extruder, the top of the extruder is installed with a mixing box, a stirring rod is arranged inside the mixing box, an auxiliary structure is arranged at the top of the mixing box, an extrusion rod is arranged inside the extruder, a driving motor is arranged on one side of the extrusion rod, a transmission belt is arranged on one side of the workbench, a quantitative cutting structure is arranged on the top of the transmission belt, the quantitative cutting structure comprises a mounting frame, a servo motor, a connecting block, a cutter, a screw sleeve and a screw, and the mounting frame is installed on the top of the transmission belt One side of the mounting frame, a screw is arranged inside the mounting frame, a screw sleeve is arranged on the outside of the screw, a connecting block is arranged on one side of the screw sleeve, a cutter is arranged on one side of the connecting block, a servo motor is arranged on the top of the mounting frame, the auxiliary structure comprises a first bevel gear, a second bevel gear, a third bevel gear, a slave gear and a main gear, the first bevel gear is arranged at the top of the mixing box, a second bevel gear is arranged on one side of the first bevel gear, a third bevel gear is arranged at the bottom end of the second bevel gear, the main gear is installed on the outside of one end of the extrusion rod, a slave gear is arranged on the top of the main gear, and one end of the slave gear is connected to one side of the third bevel gear.

[0007] Preferably, the output end of the servo motor extends to the interior of the mounting bracket, and the output end of the mounting bracket is connected to the top end of the screw rod.

[0008] Preferably, the outer side of the screw is provided with an external thread, the inner side of the screw sleeve is provided with an internal thread, and a threaded connection is formed between the screw and the screw sleeve.

[0009] Preferably, a plurality of teeth are arranged on the outer sides of the master gear and the slave gear, and the master gear and the slave gear are meshed with each other.

[0010] The utility model provides a quantitative feeding device for ceramic disc production, which has the advantages of:

[0011] Through the coordinated use of the mounting frame, the screw sleeve and the screw rod, the cutter can be driven by the connecting block to move up and down reciprocatingly during cutting, so that when the raw material is extruded, the raw material is cut evenly and equally, so that the thickness of the cut embryo is consistent, achieving an effect of equal feeding;

[0012] By using the main gear in coordination with the main gear, when the transmission belt rotates, the stirring rod can be driven to rotate indirectly through the coordination of the first bevel gear, the second bevel gear and the third bevel gear, so that it is no longer necessary to install a motor to drive during stirring, so that it can save more power consumption during stirring;

[0013] Through the setting of the transmission belt, the raw materials can be automatically transported to the processing position after the raw materials are cut, without the need for manual transportation, making it more convenient to transport the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0015] Figure 2 For the utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0016] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the side cross-sectional structure of the quantitative cutting structure of the utility model;

[0018] Figure 5 It is a schematic diagram of the front view of the three-dimensional structure of the quantitative cutting structure of the utility model.

[0019] In the figure: 1. workbench; 2. quantitative cutting structure; 201. mounting frame; 202. servo motor; 203. connecting block; 204. cutter; 205. screw sleeve; 206. screw; 3. extruder; 4. mixing box; 5. mixing rod; 6. auxiliary structure; 601. first bevel gear; 602. second bevel gear; 603. third bevel gear; 604. slave gear; 605. main gear; 7. driving motor; 8. extrusion rod; 9. transmission belt. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides a quantitative feeding device for producing ceramic discs, such as Figure 1-5 The quantitative feeding device for producing ceramic discs shown in the figure comprises a workbench 1, an extruder 3 and a stirring box 4. The extruder 3 is arranged on the top of the workbench 1, and the stirring box 4 is installed on the top of the extruder 3.

[0022] A stirring rod 5 is disposed inside the stirring box 4, an auxiliary structure 6 is disposed at the top of the stirring box 4, and an extrusion rod 8 is disposed inside the extruder 3;

[0023] A driving motor 7 is provided on one side of the extrusion rod 8 and a transmission belt 9 is provided on one side of the workbench 1;

[0024] A quantitative cutting structure 2 is provided at the top of the transmission belt 9;

[0025] Specifically, in this embodiment: when the ceramic disc is produced, the raw material is stirred by the stirring box 4, and during the stirring, the stirring rod 5 is indirectly driven to rotate by the setting of the auxiliary structure 6 to reduce the power consumption. After the stirring is completed, the raw material is extruded by the extruder 3, and during the extrusion, the extruded raw material is cut equally by the setting of the quantitative cutting structure 2, so that the thickness of the cut raw material embryos is consistent, and the cut raw material is sent to the processing place for production through the transmission belt 9, so as to achieve a quantitative feeding effect.

[0026] In a further preferred embodiment of the present invention, Figure 1-5 As shown: a screw rod 206 is arranged inside the mounting frame 201, a screw sleeve 205 is arranged outside the screw rod 206, a connecting block 203 is installed on one side of the screw sleeve 205, a cutter 204 is arranged on one side of the connecting block 203, a servo motor 202 is arranged at the top of the mounting frame 201, the output end of the servo motor 202 extends to the inside of the mounting frame 201, the output end of the mounting frame 201 is connected to the top of the screw rod 206, an external thread is arranged on the outside of the screw rod 206, an internal thread is arranged on the inside of the screw sleeve 205, and a threaded connection is formed between the screw rod 206 and the screw sleeve 205.

[0027] Specifically, in this embodiment: when the raw material is extruded by the extruder 3, the servo motor 202 is started, and the servo motor 202 drives the screw 206 to rotate after starting. When the screw 206 rotates, it drives the cutter 204 to move up and down through the screw sleeve 205, thereby performing an equal amount of cutting on the extruded raw material, so that the thickness of each raw material embryo is consistent, and the cut raw material will be transported to the processing and production site by the transmission belt 9 for production, thereby completing the equal amount of feeding work.

[0028] In a further preferred embodiment of the present invention, Figure 1-5As shown: the auxiliary structure 6 includes a first bevel gear 601, a second bevel gear 602, a third bevel gear 603, a slave gear 604 and a main gear 605. The first bevel gear 601 is arranged at the top of the mixing box 4, the second bevel gear 602 is arranged on one side of the first bevel gear 601, the third bevel gear 603 is arranged at the bottom end of the second bevel gear 602, the main gear 605 is installed on the outside of one end of the extrusion rod 8, the slave gear 604 is arranged on the top of the main gear 605, one end of the slave gear 604 is connected to one side of the third bevel gear 603, a plurality of teeth are arranged on the outside of the main gear 605 and the slave gear 604, and the main gear 605 and the slave gear 604 are meshed with each other.

[0029] Specifically, in this embodiment, when the extrusion rod 8 extrude the raw materials, it will drive the main gear 605 to rotate, and the rotation of the main gear 605 will drive the slave gear 604 to rotate. When the slave gear 604 rotates, it will drive the stirring rod 5 to rotate through the cooperation of the third bevel gear 603, the second bevel gear 602 and the first bevel gear 601, so as to stir the raw materials inside the mixing box 4, thereby saving the electricity required to drive the stirring rod 5 to rotate, thereby completing the power saving work.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A quantitative feeding device for producing ceramic discs, comprising a workbench (1), an extruder (3) and a stirring box (4), characterized in that: An extruder (3) is arranged at the top of the workbench (1), and a stirring box (4) is installed at the top of the extruder (3); A stirring rod (5) is arranged inside the stirring box (4), an auxiliary structure (6) is arranged at the top of the stirring box (4), and an extrusion rod (8) is arranged inside the extruder (3); A driving motor (7) is provided on one side of the extrusion rod (8), and a transmission belt (9) is provided on one side of the workbench (1); The top end of the transmission belt (9) is provided with a quantitative cutting structure (2), the quantitative cutting structure (2) comprising a mounting frame (201), a servo motor (202), a connecting block (203), a cutter (204), a screw sleeve (205) and a screw rod (206), the mounting frame (201) is mounted on one side of the top end of the transmission belt (9), the inside of the mounting frame (201) is provided with a screw rod (206), the outside of the screw rod (206) is provided with a screw sleeve (205), a connecting block (203) is installed on one side of the screw sleeve (205), a cutter (204) is provided on one side of the connecting block (203), and the top end of the mounting frame (201) is provided with a servo motor (202); The auxiliary structure (6) comprises a first bevel gear (601), a second bevel gear (602), a third bevel gear (603), a slave gear (604) and a main gear (605); the first bevel gear (601) is arranged at the top end of the mixing box (4); the second bevel gear (602) is arranged on one side of the first bevel gear (601); the third bevel gear (603) is arranged at the bottom end of the second bevel gear (602); the main gear (605) is installed on the outside of one end of the extrusion rod (8); the slave gear (604) is arranged at the top end of the main gear (605); one end of the slave gear (604) is connected to one side of the third bevel gear (603).

2. A quantitative feeding device for producing ceramic discs according to claim 1, characterized in that: The output end of the servo motor (202) extends to the interior of the mounting frame (201), and the output end of the mounting frame (201) is connected to the top end of the screw rod (206).

3. A quantitative feeding device for producing ceramic discs according to claim 1, characterized in that: The outer side of the screw rod (206) is provided with an external thread, and the inner side of the screw sleeve (205) is provided with an internal thread, so that a threaded connection is formed between the screw rod (206) and the screw sleeve (205).

4. A quantitative feeding device for producing ceramic discs according to claim 3, characterized in that: A plurality of teeth are arranged on the outer sides of the main gear (605) and the slave gear (604), and the main gear (605) and the slave gear (604) are meshed with each other.