Small flat sheet membrane washing forming device

By designing a small flat plate membrane water washing molding device, the water flow is guided by a self-priming pump and a rounded corner block for flowing water washing, and the liquid recycling is realized through the oblong tube and the filter plate, the problem of liquid pollution in the water washing stage in the prior art is solved, and the problem of liquid pollution in the water washing stage is improved Product quality and equipment efficiency.

CN222495078UActive Publication Date: 2025-02-18JIANGXI SANXIN MEDTEC
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Patent Information

Application Number
CN202421327791.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing flat film forming devices mostly use a constant temperature water bath pot to stand in the water washing stage, which cannot achieve regular flowing water washing, resulting in liquid contamination and product quality decline.

Method used

A small flat film water washing molding device is designed, which uses self-priming pumps and rounded corner blocks to activate and guide water flow for water washing molding, and the liquid recycling and filtration is realized through the oblong tube and the filter plate.

Benefits of technology

Flowing water washing is achieved, liquid pollution is avoided, product quality is improved, and energy consumption and usage costs are reduced through recycling.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222495078U_ABST
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Abstract

The utility model relates to the technical field of flat sheet membrane production equipment, in particular to a small-sized flat sheet membrane washing forming device. The utility model provides a small-sized flat sheet membrane washing forming device for flowing washing. The utility model relates to a small-sized flat sheet membrane washing forming device, which comprises a main body box, a hot water tank, a rotating plate, a hot water valve, an overflow port, a blowoff valve, a heating pipe, a water inlet pipe, a fillet block, a self-priming pump, a connecting pipe and the like, the main body box is fixedly connected with the hot water tank, the hot water tank is rotatably connected with the rotating plate, the main body box is fixedly connected with the hot water valve, the overflow port and the blowoff valve; the main box is fixedly connected with a heating pipe, the hot water tank is fixedly connected with a water inlet pipe and a fillet block, the hot water tank is fixedly connected with a self-priming pump, one end of the connecting pipe is communicated with the hot water valve, and the other end of the connecting pipe is communicated with the self-priming pump. According to the utility model, through the components such as the self-priming pump and the fillet block, water flow can be driven and guided to carry out washing forming on the flat sheet membrane, so that the washing forming effect is ensured, and the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flat film production equipment, in particular to a small flat film washing and molding device. Background Art

[0002] The conventional forming process of flat membrane mainly includes coating, solidification, washing and drying. At present, large-scale continuous equipment is generally used for one-piece forming. Among the small-scale segmented forming equipment, only the coating machine has relevant professional equipment. The washing section is mostly in the form of self-made simple tooling, and its function is relatively simple. At present, the forming device is often used with a constant temperature water bath for static washing, which is not suitable for the needs of timed flowing water washing and has a great impact on the performance of the sample.

[0003] At present, there is no patent for a water-washing molding device specially matched with a small coating machine. The more similar ones are: in the patent with publication number CN217888062U, an energy-saving circulating water bath is disclosed. Although the stirring paddle design causes a certain flow of water in the box, the main function of the device is to reduce the energy consumption when heating the clean water inside the water bath box, and it is impossible to guide the water flow in a certain direction. At the same time, when it is used for flat film molding, the liquid in the water bath is gradually contaminated, affecting the quality of the product.

[0004] Based on the above situation, the utility model proposes a small flat membrane water washing and forming device with flowing water washing. Utility Model Content

[0005] In order to overcome the shortcomings of the existing device for washing and molding by water bath pot that does not adopt flowing water washing, resulting in liquid pollution and affecting product quality, the utility model provides a small flat membrane washing and molding device with flowing water washing.

[0006] A small flat membrane washing and forming device comprises a main body box, a hot water tank, a rotating plate, a hot water valve, an overflow port, an emptying valve, a heating pipe, a water inlet pipe, a glass door, a rounded corner block, a self-priming pump and a connecting pipe. The main body box is fixedly connected to the hot water tank, the hot water tank is rotatably connected to the rotating plate, the main body box is fixedly connected to the hot water valve, the main body box is fixedly connected to the overflow port, the main body box is fixedly connected to the emptying valve, the main body box is fixedly connected to the heating pipe, the hot water tank is fixedly connected to the water inlet pipe, the main body box is slidably connected to the glass door, the main body box is fixedly connected to the rounded corner block, the hot water tank is fixedly connected to the self-priming pump, one end of the connecting pipe is connected to the hot water valve, and the other end of the connecting pipe is connected to the self-priming pump.

[0007] Preferably, it also includes a plate frame, a column frame, a baffle, rollers, a pull-out box and an upper plate. The main box is fixedly connected to a pair of plate frames, a column frame is fixedly connected between the pairs of plate frames, the column frame is fixedly connected to longitudinally distributed baffles, the column frame is rotatably connected to axially distributed rollers, the column frame is slidably connected to a longitudinally distributed pull-out box, the column frame is fixedly connected to the upper plate, and the upper plate is fixedly connected to the rounded corner block.

[0008] Preferably, it also includes a small motor, a threaded rod, a fixed frame, a telescopic cylinder, a short block, a long block and a fork plate. The main box is fixedly connected to a pair of small motors, the output end of the small motor is fixedly connected to the threaded rod, the main box is fixedly connected to a pair of fixed frames, the threaded rod is rotatably connected to the fixed frame, the threaded rod is threadedly connected to a short block, the short block is fixedly connected to the telescopic cylinder, the long block is fixedly connected between the pairs of telescopic cylinders, the output ends of the pairs of telescopic cylinders are fixedly connected to the fork plate, and the fork plate is slidably connected to the pull-out box.

[0009] Preferably, it also includes an elongated round tube, a rounded box, a rounded cover and a filter plate. The main box is fixedly connected to the elongated round tube, one end of the elongated round tube is connected to the hot water tank, and the other end of the elongated round tube is connected to the overflow port. The elongated round tube is fixedly connected to the rounded box, the rounded box is slidably connected to the rounded cover, and the rounded box is slidably connected to the axially distributed filter plate.

[0010] Preferably, the drawer boxes are provided with a slide groove for inserting the fork plate.

[0011] Preferably, the small motor and the telescopic cylinder are both waterproof devices.

[0012] The beneficial effects of the utility model are as follows: 1. The utility model can drive and guide the water flow to wash and form the flat membrane through components such as a self-priming pump and a rounded corner block, while avoiding the contaminated liquid from remaining in the main box and affecting the product quality, thereby ensuring the effect of water washing and forming and improving product quality.

[0013] 2. The utility model can simultaneously perform water-washing and forming of multiple flat membranes through components such as a pull-out box and a fork plate, and the flat membranes can be replaced midway, so that the water-washing and forming device can operate continuously, thereby accelerating the efficiency of the water-washing and forming.

[0014] 3. The utility model can filter and recycle the cleaning liquid through components such as long round tubes and filter plates, which is environmentally friendly and can reduce the energy consumption required for heating, thereby reducing the use cost of the water-washing molding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional structural schematic diagram of the main body tank, hot water tank, rotating plate and other components of the utility model.

[0017] Figure 3 It is a cross-sectional three-dimensional structural schematic diagram of the rotating plate, hot water valve, overflow port and other components of the utility model.

[0018] Figure 4 It is a schematic diagram of the cross-sectional three-dimensional structure of the plate frame, column frame, roller and other components of the utility model.

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the roller, drawer box and upper plate of the utility model.

[0020] Figure 6 It is a three-dimensional structural schematic diagram of the column frame, rollers, drawer box and other components of the utility model.

[0021] Figure 7 It is a cross-sectional three-dimensional structural schematic diagram of the fixed frame, telescopic cylinder, long block and other components of the utility model.

[0022] Figure 8 It is a schematic diagram of the cross-sectional three-dimensional structure of the short block, long block, fork plate and other components of the utility model.

[0023] Fig. 9 It is a cross-sectional three-dimensional structural schematic diagram of the long round tube, rounded corner box, rounded corner cover and other components of the utility model.

[0024] Fig.10 It is a partial cross-sectional three-dimensional structural schematic diagram of the rounded corner box, rounded corner cover, filter plate and other components of the utility model.

[0025] Explanation of the accompanying drawings: 1_main box, 2_hot water tank, 201_rotating plate, 202_hot water valve, 203_overflow port, 204_drain valve, 205_heating pipe, 206_water inlet pipe, 3_glass door, 4_rounded corner block, 5_self-priming pump, 501_connecting pipe, 6_plate frame, 7_column frame, 701_baffle, 8_roller, 9_pull-out box, 10_upper plate, 11_small motor, 12_threaded rod, 13_fixed frame, 14_telescopic cylinder, 1401_short block, 1402_long block, 15_fork plate, 16_long round tube, 17_rounded corner box, 1701_rounded corner cover, 1702_filter plate. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0027] Example 1

[0028] A small flat film washing and forming device, such as Figure 1-Figure 3As shown, it includes a main body box 1, a hot water tank 2, a rotating plate 201, a hot water valve 202, an overflow port 203, an emptying valve 204, a heating pipe 205, a water inlet pipe 206, a glass door 3, a rounded block 4, a self-priming pump 5 and a connecting pipe 501. The hot water tank 2 is fixedly connected to the left side of the main body box 1, and the rotating plate 201 is rotatably connected to the top of the hot water tank 2. The hot water valve 202 is fixedly connected to the lower left side of the main body box 1, the overflow port 203 is fixedly connected to the upper right side of the main body box 1, and the emptying valve 204 is fixedly connected to the lower right side of the main body box 1. The heating pipe 205 is fixedly connected to the bottom of the inner side of the main body box 1, and the water inlet pipe 206 is fixedly connected to the left side of the hot water tank 2. The glass door 3 is slidably connected to the top of the main body box 1, and the rounded block 4 is fixedly connected to the right side of the inside of the main body box 1. The self-priming pump 5 is fixedly connected to the bottom of the hot water tank 2, and one end of the connecting pipe 501 is connected to the hot water valve 202, and the other end of the connecting pipe 501 is connected to the self-priming pump 5.

[0029] like Figure 4-Figure 6 As shown, it also includes a plate frame 6, a column frame 7, a baffle 701, a roller 8, a pull-out box 9 and an upper plate 10. The plate frames 6 are fixedly connected to the front and rear sides of the bottom of the main box 1, and the column frame 7 is fixedly connected between the paired plate frames 6. The baffle 701 distributed vertically up and down is fixedly connected to the right side of the column frame 7. The rollers 8 distributed axially are rotatably connected inside the column frame 7. The pull-out box 9 distributed vertically up and down is slidably connected inside the column frame 7. The upper plate 10 is fixedly connected to the top of the column frame 7, and the upper plate 10 is fixedly connected to the rounded corner block 4.

[0030] like Fig. 9 and Fig.10 As shown, it also includes an elongated round tube 16, a rounded corner box 17, a rounded corner cover 1701 and a filter plate 1702. The elongated round tube 16 is fixedly connected to the front side of the main box 1, one end of the elongated round tube 16 is connected to the hot water tank 2, and the other end of the elongated round tube 16 is connected to the overflow port 203. The middle part of the elongated round tube 16 is fixedly connected to the rounded corner box 17, the front side of the rounded corner box 17 is slidably connected to the rounded corner cover 1701, and the inside of the rounded corner box 17 is slidably connected to the axially distributed filter plate 1702.

[0031] like Figure 5 As shown, a slide groove for inserting a fork plate 15 is provided on the left side of the drawer box 9 .

[0032] When workers need to wash a large number of small flat membranes, they can first slide the glass door 3 to the right and take out the multiple pull-out boxes 9, then spread the flat membranes on the multiple pull-out boxes 9, and then push the pull-out boxes 9 to the right, so that the pull-out boxes 9 can slide into the column frame 7 through the roller 8 until they are supported by the baffle 701, and then open the hot water valve 202 and inject the hot water in the hot water tank 2 into the main box 1 through the self-priming pump 5. The water level in the main box 1 will gradually rise. During this period, the heating pipe 205 can be started to ensure that the hot water in the main box 1 is always at a suitable temperature to ensure the washing effect, and because of the self-priming The driving of the pump 5 and the guidance of the rounded corner block 4 and other components allow the water flow to contact the flat membrane as much as possible and evenly, thereby increasing the cleaning efficiency without affecting the flat membrane shaping process. When the water level in the main box 1 rises to the overflow port 203, the cleaned sewage will flow out from the overflow port 203, and the sewage will enter the rounded corner box 17 through the long circular tube 16. After being filtered by the filter plate 1702, it will flow back to the hot water tank 2 to recycle the hot water, reducing the heating cost. When a large amount of impurities are attached to the filter plate 1702, the rounded corner cover 1701 can be opened to replace the filter plate 1702.

[0033] Example 2

[0034] On the basis of Example 1, Figure 7 and Figure 8 As shown, it also includes a small motor 11, a threaded rod 12, a fixed frame 13, a telescopic cylinder 14, a short block 1401, a long block 1402 and a fork plate 15. The small motor 11 is fixedly connected to the front and rear sides of the bottom of the main box 1, the threaded rod 12 is fixedly connected to the output end of the small motor 11, the fixed frame 13 is fixedly connected to the front and rear sides of the bottom of the main box 1, the threaded rod 12 is rotatably connected to the adjacent fixed frame 13, the short block 1401 is threadedly connected to the right side of the threaded rod 12, the telescopic cylinder 14 is fixedly connected to the side of the paired short blocks 1401 close to each other, the long block 1402 is fixedly connected between the paired telescopic cylinders 14, the fork plate 15 is fixedly connected between the output ends of the paired telescopic cylinders 14, and the fork plate 15 is slidably connected to the pull-out box 9.

[0035] like Figure 8 As shown, the small motor 11 and the telescopic cylinder 14 are both waterproof devices.

[0036] When a batch of flat membranes have been washed and shaped and need to be replaced, since hot water and impurities in the water may damage human skin, the telescopic cylinder 14 can be started to drive the fork plate 15 to rise to a suitable height, and then the small motor 11 is started to drive the threaded rod 12 to rotate, thereby driving the short block 1401, the telescopic cylinder 14 and the fork plate 15 and other components to move to the right and insert the fork plate 15 into the slide groove of the pull-out box 9, and then the fork plate 15 and the pull-out box 9 are lifted by the telescopic cylinder 14, and then the threaded rod 12 is driven to rotate in the opposite direction by the small motor 11, thereby driving the telescopic cylinder 14, the pull-out box 9 and the fork plate 15 and other components to move to the left and reset, and then the fork plate 15 and the pull-out box 9 are lifted by the telescopic cylinder 14 until they are separated from the water surface, and after the worker replaces the flat membrane, the pull-out box 9 is returned to its original position by the small motor 11 and the telescopic cylinder 14 and other components, thereby continuously completing the processing and replacement of multiple flat membranes.

[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A small flat film washing and forming device, comprising a main body box (1), a hot water tank (2), a rotating plate (201), a hot water valve (202), an overflow port (203), an emptying valve (204), a heating pipe (205), a water inlet pipe (206), a glass door (3), a rounded corner block (4), a self-priming pump (5) and a connecting pipe (501), wherein the main body box (1) is fixedly connected to the hot water tank (2), the hot water tank (2) is rotatably connected to the rotating plate (201), and the main body box (1) is fixedly connected to the hot water valve (20 2), the main box (1) is fixedly connected with an overflow port (203), the main box (1) is fixedly connected with an exhaust valve (204), the main box (1) is fixedly connected with a heating pipe (205), the hot water tank (2) is fixedly connected with a water inlet pipe (206), the main box (1) is slidably connected with a glass door (3), the main box (1) is fixedly connected with a rounded corner block (4), the hot water tank (2) is fixedly connected with a self-priming pump (5), one end of a connecting pipe (501) is connected with the hot water valve (202), and the other end of the connecting pipe (501) is connected with the self-priming pump (5).

2. A small flat membrane water washing and forming device according to claim 1, characterized in that: It also includes a plate frame (6), a column frame (7), a baffle (701), a roller (8), a drawer box (9) and an upper plate (10); the main box (1) is fixedly connected to a pair of plate frames (6); a column frame (7) is fixedly connected between the pair of plate frames (6); the column frame (7) is fixedly connected to a longitudinally distributed baffle (701); the column frame (7) is rotatably connected to an axially distributed roller (8); the column frame (7) is slidably connected to a longitudinally distributed drawer box (9); the column frame (7) is fixedly connected to an upper plate (10); and the upper plate (10) is fixedly connected to a rounded corner block (4).

3. A small flat membrane water washing and forming device according to claim 2, characterized in that: The utility model also comprises a small motor (11), a threaded rod (12), a fixed frame (13), a telescopic cylinder (14), a short block (1401), a long block (1402) and a fork plate (15); the main body box (1) is fixedly connected with a pair of small motors (11); the output end of the small motor (11) is fixedly connected with a threaded rod (12); the main body box (1) is fixedly connected with a pair of fixed frames (13); the threaded rod (12) and the fixed frame (13) are rotatably connected; the threaded rod (12) is threadedly connected with a short block (1401); the short block (1401) is fixedly connected with a telescopic cylinder (14); the long block (1402) is fixedly connected between the paired telescopic cylinders (14); the fork plate (15) is fixedly connected between the output ends of the paired telescopic cylinders (14); and the fork plate (15) is slidably connected with the drawer box (9).

4. A small flat membrane water washing and forming device according to claim 3, characterized in that: The invention also comprises an elongated round tube (16), a rounded corner box (17), a rounded corner cover (1701) and a filter plate (1702); the main body box (1) is fixedly connected to the elongated round tube (16); one end of the elongated round tube (16) is connected to the hot water tank (2); the other end of the elongated round tube (16) is connected to the overflow port (203); the elongated round tube (16) is fixedly connected to the rounded corner box (17); the rounded corner box (17) is slidably connected to the rounded corner cover (1701); and the rounded corner box (17) is slidably connected to the axially distributed filter plate (1702).

5. A small flat membrane water washing and forming device according to claim 4, characterized in that: The drawer box (9) is provided with a slide groove for inserting the fork plate (15).

6. A small flat membrane water washing and forming device according to claim 5, characterized in that: The small motor (11) and the telescopic cylinder (14) are both waterproof devices.

Citation Information

Patent Citations

  • Energy-saving circulating water bath kettle

    CN217888062U