CPVC (Chlorinated Polyvinyl Chloride) cable protection pipe extrusion device capable of quickly changing die

By designing a rotary mold change assembly in the CPVC cable protective tube extrusion device, the rapid rotating thread installation and disassembly of the mold is solved, and the problem of heavy burden on workers during the mold replacement process in the prior art is solved, and production efficiency is improved.

CN222495309UActive Publication Date: 2025-02-18SUZHOU EAST ASIA ELECTRIC POWER EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421325934.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing CPVC cable protective tube extrusion device needs to be removed and transported when replacing the mold, resulting in high workload and low production efficiency for workers.

Method used

A quick die-changing CPVC cable protective tube extrusion device is designed, using a rotating die-changing assembly, which allows the extrusion die to be installed and disassembled by rotating threads through the gear meshing mechanism, reducing manual operation.

Benefits of technology

It realizes rapid and labor-saving assembly and disassembly of molds, reduces the handling burden of workers, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222495309U_ABST
    Figure CN222495309U_ABST
Patent Text Reader

Abstract

The utility model relates to a CPVC (Chlorinated Polyvinyl Chloride) cable protection pipe extrusion device capable of quickly changing a die, which belongs to the technical field of cable protection pipe processing equipment and comprises a melt extruder and a die change adjusting assembly, a die assembly is arranged at one end of the melt extruder, and a rotary die change assembly is arranged at the top of the die change adjusting assembly. The device has the beneficial effects that by arranging the rotary die changing assembly, when the device is used, a switch of a motor II is turned on, so that an output shaft drives a transmission gear to rotate, the mounting ring is rotated through gear engagement, and a driven gear is engaged with a gear on the inner side of the mounting ring, so that the driven gear rotates; the connecting shaft drives the transmission wheel to rotate, so that the extrusion die can rotate, the extrusion die can be rotatably mounted and dismounted in a threaded manner, time and labor are saved, manual dismounting and mounting of workers are not needed, manual carrying of the workers is avoided, the burden of the workers is greatly relieved, and the mounting and dismounting efficiency of the die is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cable protection tube processing equipment, in particular to a fast-mold-changing CPVC cable protection tube extrusion device. Background Art

[0002] CPVC is a new type of engineering plastic with broad application prospects. The resin is made by chlorination modification of polyvinyl chloride (PVC) resin and is a new type of engineering plastic. The product is white or light yellow, tasteless, odorless, non-toxic loose particles or powder. After chlorination of PVC resin, the irregularity of molecular bonds increases, the polarity increases, the solubility of the resin increases, and the chemical stability increases, thereby improving the material's heat resistance, acid, alkali, salt, oxidant corrosion resistance, etc. The mechanical properties of the heat deformation temperature of the resin are improved, the chlorine content is increased from 56.7% to 63-69%, and the Vicat softening temperature is increased from 72-82℃ to 90-125℃. The maximum use temperature can reach 110℃, and the long-term use temperature is 95℃. Among them, CORZAN CPVC has better performance indicators.

[0003] Cable protection tube refers to a protection tube with a certain mechanical strength that is laid on the outer layer of the cable to prevent the cable from being damaged. The cable protection tube is mainly installed in the area where the communication cable and the power line intersect to prevent the power line from breaking and causing a short circuit accident, causing the communication cable and wire rope to be energized, so as to protect the cable, switch, movement board, and even the whole machine from being burned out, and it also plays a certain isolation role in the magnetic field interference of the power line.

[0004] The CPVC cable protection tube extrusion device of the prior art still has the following disadvantages. When producing and processing different CPVC cable protection tubes, the extrusion mold needs to be replaced. Since the mold is heavy, workers need to remove the screws and move the mold when replacing it, which brings a great workload to the workers and greatly reduces the production efficiency of the CPVC cable protection tube extrusion device. Utility Model Content

[0005] To solve the problems raised in the above background technology. The utility model provides a quick mold-changing CPVC cable protection tube extrusion device, which has a rotating mold-changing component, and is used to solve the problem that when it is used to produce and process different CPVC cable protection tubes, it is necessary to replace the extrusion mold. Due to the heavy weight of the mold, workers need to remove the screws and carry the mold when replacing it, which brings a great workload to the workers and greatly reduces the production efficiency of the CPVC cable protection tube extrusion device.

[0006] The technical solution of the utility model is: a fast-mold-changing CPVC cable protection tube extrusion device, comprising a melt extruder and a mold-changing adjustment component, one end of the melt extruder is provided with a mold component, and the top of the mold-changing adjustment component is provided with a rotating mold-changing component;

[0007] The rotary mold changing assembly comprises a mounting frame, a mounting ring, a second motor, a fixed seat, a connecting shaft, a driven gear, an output shaft, a transmission gear, a transmission wheel and a limiting ring. A through hole is opened inside the mounting frame, the fixing seat is fixedly mounted on the inner wall of the mounting frame, the connecting shaft is movably inserted into the interior of the fixing seat, one end of the connecting shaft is fixedly connected to the driven gear, the other end of the connecting shaft is fixedly connected to the transmission wheel, the other end of the connecting shaft is fixedly connected to the driven gear, the limiting ring is movably inserted into the interior of the mounting frame, the mounting ring is fixedly mounted on one side outer wall of the limiting ring, the second motor is fixedly mounted on one side outer wall of the mounting frame, the output end of the second motor is fixedly connected to the output shaft, the other end of the output shaft is fixedly connected to the transmission gear, the transmission gear is meshed with the gear on the outer wall of the mounting ring, and the driven gear is meshed with the gear on the inner wall of the mounting ring.

[0008] Furthermore, the mold assembly includes an extrusion mold, a threaded ring and a rotating handle, and the extrusion mold is movably connected to the transmission wheel.

[0009] Furthermore, an extrusion tube is fixedly installed at the output end of the melt extruder, one end of the threaded ring is threadedly sleeved on the outside of the extrusion tube, the other end of the threaded ring is threadedly sleeved on the outside of the extrusion die, and the rotating handle is fixedly installed on the outside of the threaded ring.

[0010] Furthermore, the mold change adjustment assembly includes an adjustment rod, a vertical plate, a motor 1, a rotating shaft and a base plate. The vertical plate is fixedly installed on the top of the base plate, the motor 1 is fixedly installed on the outer wall of the vertical plate on one side, the output end of the motor 1 is fixedly connected to the rotating shaft, and the top end of the adjustment rod is fixedly connected to the mounting frame.

[0011] Furthermore, a feed box is arranged on the top of the melt extruder, and a tube core is arranged inside the extrusion die.

[0012] Furthermore, the transmission wheels are provided in two groups and are symmetrically distributed with the horizontal center line of the mounting ring as the symmetry center line.

[0013] The utility model provides a quick-mold-changing CPVC cable protection tube extrusion device through improvement, which has the following improvements and advantages compared with the prior art:

[0014] By providing a rotating mold changing assembly, when in use, the switch of the second motor is turned on, so that the output shaft drives the transmission gear to rotate, thereby the mounting ring is rotated through the gear meshing, and the driven gear is meshed with the inner gear of the mounting ring, so that the driven gear rotates, and then the connecting shaft drives the transmission wheel to rotate, so that the extrusion mold can be rotated, and then the extrusion mold can be rotatably installed and disassembled by the rotatable thread, which saves time and labor, does not require workers to manually disassemble and install, avoids manual handling by workers, greatly reduces the burden on workers, and greatly improves the assembly and disassembly efficiency of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the installation ring of the utility model;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the installation frame of the utility model;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the mold assembly of the utility model;

[0020] Explanation of the reference numerals: 1. melt extruder; 11. extrusion tube; 2. mold assembly; 21. extrusion mold; 22. threaded ring; 23. rotating handle; 3. mold change adjustment assembly; 31. adjustment rod; 32. vertical plate; 33. motor one; 34. rotating shaft; 35. bottom plate; 4. rotating mold change assembly; 41. mounting frame; 42. mounting ring; 43. motor two; 44. fixing seat; 45. connecting shaft; 46. driven gear; 47. output shaft; 48. transmission gear; 49. transmission wheel; 411. limiting ring. DETAILED DESCRIPTION

[0021] The following will be combined with the attached Figures 1 to 4 The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides a quick-mold-changing CPVC cable protection tube extrusion device through improvement. Figure 1-4As shown in the figure, it includes a melt extruder 1 and a die-changing adjustment component 3, a die component 2 is arranged at one end of the melt extruder 1, and a rotating die-changing component 4 is arranged at the top of the die-changing adjustment component 3;

[0023] The rotary mold changing assembly 4 includes a mounting frame 41, a mounting ring 42, a second motor 43, a fixing seat 44, a connecting shaft 45, a driven gear 46, an output shaft 47, a transmission gear 48, a transmission wheel 49 and a limiting ring 411. A through hole is opened inside the mounting frame 41. The fixing seat 44 is fixedly mounted on the inner wall of the mounting frame 41. The connecting shaft 45 is movably inserted into the interior of the fixing seat 44. One end of the connecting shaft 45 is fixedly connected to the driven gear 46, and the other end of the connecting shaft 45 is fixedly connected to the transmission wheel 49. The other end of the connecting shaft 45 is fixedly connected to the driven gear 46. The limiting ring 411 is movably inserted into the interior of the mounting frame 41. The mounting ring 42 is fixedly mounted on one side outer wall of the limiting ring 411. The second motor 43 is fixedly mounted on one side outer wall of the mounting frame 41. The output end of the second motor 43 is fixedly connected to the output shaft 47. The other end of the output shaft 47 is fixedly connected to the transmission gear 48, the transmission gear 48 is meshed with the gear on the outer wall of the mounting ring 42, and the driven gear 46 is meshed with the gear on the inner wall of the mounting ring 42. The rotating mold changing component 4 is provided. When in use, the switch of the motor 2 43 is turned on, so that the output shaft 47 drives the transmission gear 48 to rotate, thereby rotating the mounting ring 42 through gear meshing, thereby meshing the driven gear 46 with the inner gear of the mounting ring 42, so that the driven gear 46 rotates, and then the connecting shaft 45 drives the transmission wheel 49 to rotate, so that the extrusion mold 21 can be rotated, and then the extrusion mold 21 can be rotatably installed and disassembled by thread, which saves time and effort, does not require workers to manually disassemble and install, avoids manual handling by workers, greatly reduces the burden on workers, and greatly improves the assembly and disassembly efficiency of the mold.

[0024] The mold assembly 2 includes an extrusion mold 21, a threaded ring 22 and a rotating handle 23. The extrusion mold 21 is movably connected to the transmission wheel 49. The output end of the melt extruder 1 is fixedly installed with an extrusion tube 11. One end of the threaded ring 22 is threadedly sleeved on the outside of the extrusion tube 11, and the other end of the threaded ring 22 is threadedly sleeved on the outside of the extrusion mold 21. The rotating handle 23 is fixedly installed on the outside of the threaded ring 22. When in use, when the extrusion mold 21 moves to the extrusion tube 11, the rotating handle 23 is rotated, so that the threaded ring 22 is threadedly connected to the extrusion tube 11 and the extrusion mold 21 for fixation.

[0025] The mold changing adjustment assembly 3 comprises an adjustment rod 31, a vertical plate 32, a motor 33, a rotating shaft 34 and a bottom plate 35. The vertical plate 32 is fixedly mounted on the top of the bottom plate 35, and the motor 33 is fixedly mounted on the outer wall of the vertical plate 32 on one side. The output end of the motor 33 is fixedly connected to the rotating shaft 34, and the top of the adjustment rod 31 is fixedly connected to the mounting frame 41. When in use, the switch of the motor 33 is turned on, so that the rotating shaft 34 drives the adjustment rod 31 to rotate, and then different rotating mold changing assemblies 4 drive extrusion dies 21 of different sizes to be installed and disassembled, which is more convenient and quick to use, and has a high degree of automation. A feed box is arranged on the top of the melt extruder 1, and a tube core is arranged inside the extrusion die 21. When in use, the switch of the melt extruder 1 is turned on, so that the CPVC raw material is heated and melted and then extruded, and enters the extrusion die 21 for molding. Two groups of transmission wheels 49 are arranged, and are symmetrically distributed with the horizontal center line of the mounting ring 42 as the symmetrical center line, so that the force of the extrusion die 21 is more uniform and it is convenient for it to rotate at a uniform speed.

[0026] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A quick-mold-changing CPVC cable protection tube extrusion device, comprising a melt extruder (1) and a mold-changing adjustment component (3), characterized in that: A mold assembly (2) is provided at one end of the melt extruder (1), and a rotating mold changing assembly is provided on the top of the mold changing adjustment assembly (3); the rotating mold changing assembly comprises a mounting frame (41), a mounting ring (42), a second motor (43), a fixing seat (44), a connecting shaft (45), a driven gear (46), an output shaft (47), a transmission gear (48), a transmission wheel (49) and a limiting ring (411), a through hole is provided inside the mounting frame (41), the fixing seat (44) is fixedly installed on the inner wall of the mounting frame (41), the connecting shaft (45) is movably plugged into the inside of the fixing seat (44), one end of the connecting shaft (45) is fixedly connected to the driven gear (46), and the connecting shaft (45) is fixedly connected to the driven gear (46). The other end of the connecting shaft (45) is fixedly connected to the transmission wheel (49), the other end of the connecting shaft (45) is fixedly connected to the driven gear (46), the limiting ring (411) is movably inserted into the interior of the mounting frame (41), the mounting ring (42) is fixedly installed on one side outer wall of the limiting ring (411), the motor 2 (43) is fixedly installed on one side outer wall of the mounting frame (41), the output end of the motor 2 (43) is fixedly connected to the output shaft (47), the other end of the output shaft (47) is fixedly connected to the transmission gear (48), the transmission gear (48) is meshedly connected to the gear on the outer wall of the mounting ring (42), and the driven gear (46) is meshedly installed with the gear on the inner wall of the mounting ring (42).

2. The quick-mold-changing CPVC cable protection tube extrusion device according to claim 1, characterized in that: The die assembly (2) comprises an extrusion die (21), a threaded ring (22) and a rotating handle (23); the extrusion die (21) is movably connected to a transmission wheel (49).

3. The quick-mold-changing CPVC cable protection tube extrusion device according to claim 2, characterized in that: An extrusion tube (11) is fixedly mounted on the output end of the melt extruder (1), one end of the threaded ring (22) is threadedly sleeved on the outside of the extrusion tube (11), the other end of the threaded ring (22) is threadedly sleeved on the outside of the extrusion die (21), and the rotating handle (23) is fixedly mounted on the outside of the threaded ring (22).

4. The quick-mold-changing CPVC cable protection tube extrusion device according to claim 1, characterized in that: The mold change adjustment assembly (3) comprises an adjustment rod (31), a vertical plate (32), a motor 1 (33), a rotating shaft (34) and a bottom plate (35), wherein the vertical plate (32) is fixedly mounted on the top of the bottom plate (35), the motor 1 (33) is fixedly mounted on the outer wall of one side of the vertical plate (32), the output end of the motor 1 (33) is fixedly connected to the rotating shaft (34), and the top end of the adjustment rod (31) is fixedly connected to the mounting frame (41).

5. The quick-mold-changing CPVC cable protection tube extrusion device according to claim 3, characterized in that: A feed box is arranged on the top of the melt extruder (1), and a tube core is arranged inside the extrusion die (21).

6. The quick-mold-changing CPVC cable protection tube extrusion device according to claim 1, characterized in that: The transmission wheels (49) are provided in two groups and are symmetrically distributed with the horizontal center line of the mounting ring (42) as the symmetrical center line.