Non-woven fabric mask ear band welding device

By designing a non-woven mask ear belt welding device that automatically adjusts the angle of the placement disk using electric push rods and gear systems, the problems of high operation difficulty and low efficiency of existing devices are solved, and more labor-saving welding operations and higher Productivity.

CN222495450UActive Publication Date: 2025-02-18WUXI YOUJIA NON WOVEN TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420958911.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-02-18
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing non-woven mask ear belt welding device requires manual rotation and placement of the disk to adjust the angle of the turntable. It is difficult to operate, time-consuming and labor-intensive, affecting the processing efficiency of the mask and consuming workers' physical strength.

Method used

A non-woven mask ear belt welding device is designed, and the rack is driven to move with an electric push rod, and the rack and gear are meshed with each other, driving the gear pulling pillar to rotate, adjust the angle of the placement plate, and realize the welding operation between the mask and the ear belt.

Benefits of technology

By automatically adjusting the angle of the placing plate, the difficulty of manual operation and physical strength are reduced, and the efficiency of mask processing and welding accuracy are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222495450U_ABST
    Figure CN222495450U_ABST
Patent Text Reader

Abstract

The utility model discloses a non-woven fabric mask ear band welding device, which relates to the technical field of mask production equipment, and comprises a bottom plate, supporting components are arranged at four corners of the bottom of the bottom plate, the supporting components are used for supporting the bottom plate to be in a horizontal state, a reserved groove is formed in the upper surface of the bottom plate, and a guide rod is fixed between the opposite inner walls of the reserved groove. The guide rods are sleeved with a supporting plate in a sliding mode, a fixing block is fixed to the upper surface of the supporting plate, an electric push rod is arranged on the fixing block, a carrying block is fixedly installed at the output end of the electric push rod, and a rack is fixed to one side of the carrying block and is parallel to the electric push rod. An electric push rod pushes a rack to move, the rack is meshed with a gear, the gear can be driven to pull a supporting column to rotate, the supporting column drives a containing disc to adjust the angle, and therefore conversion of the two ends of a mask placed in a mask groove is completed, welding operation of the mask and ear bands is more trouble-saving and labor-saving, and consumption of physical power of workers is reduced; and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mask production equipment, in particular to a non-woven mask ear strap welding device. Background Art

[0002] Masks are a type of sanitary product, generally worn on the nose and mouth to filter the air entering the nose and mouth to block harmful gases, odors, droplets, viruses and other substances. Masks are generally composed of non-woven fabrics, filter paper, nose bridge ribs and ear straps. Masks and ear straps need to be welded by a mask welding machine. The mask welding machine mainly uses ultrasonic high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, the mask and ear strap surfaces rub against each other to form a fusion between the molecular layers.

[0003] The utility model patent with the authorization publication number CN216610127U discloses a non-woven mask ear strap welding device. When using the non-woven mask ear strap welding device, it is necessary to manually rotate the placement plate to drive the turntable to rotate, forcing the turntable to rotate with a force greater than the friction force of the spring-driven limit rod and the limit groove, so as to adjust the angle of the turntable. Although this can achieve the adjustment of the turntable angle, it is difficult to operate and is very time-consuming and labor-intensive, which not only affects the efficiency of mask processing, but also consumes a lot of workers' physical strength. Utility Model Content

[0004] The purpose of the present application is to provide a non-woven mask ear strap welding device to solve the problem that the existing non-woven mask ear strap welding device proposed in the above background technology needs to be manually rotated to drive the turntable to rotate when in use, forcing the turntable to rotate with a force greater than the friction force of the spring-driven limit rod and the limit groove to abut against each other, so as to adjust the angle of the turntable. Although this can achieve the adjustment of the turntable angle, the operation is difficult and time-consuming, which not only affects the efficiency of mask processing, but also consumes a lot of physical strength of workers.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a non-woven mask ear strap welding device, comprising a base plate, the four corners of the bottom of the base plate are provided with support assemblies, the support assembly is used to support the base plate in a horizontal state, a reserved groove is provided on the upper surface of the base plate, a guide rod is fixed between the relative inner walls of the reserved groove, a support plate is slidably sleeved on the outside of the guide rod, a fixed block is fixed on the upper surface of the support plate, an electric push rod is provided on the fixed block, a carrier block is fixedly installed on the output end of the electric push rod, a rack is fixed on one side of the carrier block, the rack is arranged parallel to the electric push rod, a pillar is rotatably connected to the upper surface of the support plate through a bearing, a gear is fixedly sleeved on the outside of the pillar, the rack and the gear are meshed with each other, a placement plate is fixed on the top of the pillar, a mask slot and two ear strap slots are provided on the placement plate, the mask slot and the two ear strap slots are communicated with each other, a mask welding machine body is provided on the base plate, and two clamping assemblies are provided on the placement plate, and the clamping assembly is used to position the ear strap on the mask.

[0006] Furthermore, a handle is fixed on the upper surface of the support plate, and two rollers are arranged on the left and right sides of the support plate.

[0007] Furthermore, a first magnet is provided on one side of the support plate close to the main body of the mask welding machine, a second magnet is fixed to the inner wall of the reserved groove, and the first magnet is magnetically connected to the second magnet.

[0008] Furthermore, the clamping assembly includes a U-shaped seat, and the U-shaped seat is fixedly mounted on the placement plate.

[0009] Furthermore, the relative inner walls of the U-shaped seat are rotatably connected to a rotating rod via a bearing, and a pressure rod is fixed between the two rotating rods, and the pressure rod is a "U"-shaped rod body structure.

[0010] Furthermore, the support assembly includes a fixing tube, and the fixing tube is fixedly installed at the bottom of the base plate.

[0011] Furthermore, a stud is inserted into the bottom of the fixing tube, the fixing tube is threadedly connected to the stud, and a foot pad is fixed to the bottom end of the stud.

[0012] In summary, the technical effects and advantages of the utility model are:

[0013] 1. In the utility model, the rack is pushed to move by an electric push rod, and the rack and the gear are meshed with each other, so that the gear can drive the traction pillar to rotate, so that the pillar drives the placement plate to adjust the angle, thereby completing the conversion of the two ends of the mask placed inside the mask slot, making the welding operation of the mask and the ear strap more convenient and labor-saving, saving the physical energy of the workers and improving the production efficiency.

[0014] 2. In the utility model, by rotating the pressure rod, the pressure rod can press the ear straps placed on the mask, so that the ear straps cannot be offset during the welding process, thereby ensuring the accuracy of the welding between the mask and the ear straps; according to the environment, the studs are screwed to adjust the overall length of the support assembly, so that the bottom plate can be placed horizontally with the help of four support assemblies for better use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a non-woven mask ear strap welding device in an embodiment of the present application;

[0017] Figure 2 This is a schematic diagram of the structure of the bottom plate, the support plate, the first magnet and the second magnet in the embodiment of the present application;

[0018] Figure 3 This is a schematic diagram of the structure of the electric push rod, rack, support and gear in the embodiment of the present application;

[0019] Figure 4 This is a schematic diagram of the structure of the placement plate and the pressing assembly in the embodiment of the present application;

[0020] Figure 5 It is a schematic diagram of the structure of the support assembly in an embodiment of the present application.

[0021] In the figure: 1. bottom plate; 2. reserved groove; 3. guide rod; 4. support plate; 5. fixed block; 6. electric push rod; 7. carrier block; 8. rack; 9. pillar; 10. gear; 11. placement plate; 12. mask slot; 13. ear strap slot; 14. handle; 15. roller; 16. first magnet; 17. second magnet; 18. mask welding machine body; 19. U-shaped seat; 20. rotating rod; 21. pressure rod; 22. fixing cylinder; 23. stud; 24. foot pad. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example: Reference Figure 1-5 The non-woven mask ear strap welding device shown in the figure comprises a base plate 1, and the four corners of the bottom of the base plate 1 are provided with support components, and the support components are used to support the base plate 1 in a horizontal state, and a reserved groove 2 is opened on the upper surface of the base plate 1, and a guide rod 3 is fixed between the relative inner walls of the reserved groove 2, and a support plate 4 is slidably sleeved on the outside of the guide rod 3, and a fixed block 5 is fixed on the upper surface of the support plate 4, and an electric push rod 6 is arranged on the fixed block 5, and a carrier block 7 is fixedly installed on the output end of the electric push rod 6, and a rack 8 is fixed on one side of the carrier block 7. The rack 8 is arranged parallel to the electric push rod 6. The upper surface of the support plate 4 is rotatably connected to the pillar 9 through a bearing. The outer part of the pillar 9 is fixedly sleeved with a gear 10. The rack 8 and the gear 10 are meshed with each other. A placement plate 11 is fixed to the top of the pillar 9. A mask groove 12 and two ear strap grooves 13 are opened on the placement plate 11. The mask groove 12 and the two ear strap grooves 13 are connected to each other. A mask welding machine body 18 is arranged on the bottom plate 1. Two clamping assemblies are arranged on the placement plate 11. The clamping assemblies are used to position the ear straps on the mask.

[0024] The electric push rod 6 is used to push the rack 8 to move. With the help of the mutual engagement of the rack 8 and the gear 10, the gear 10 can be driven to pull the pillar 9 to rotate, so that the pillar 9 drives the placement plate 11 to adjust the angle, thereby completing the conversion of the two ends of the mask placed in the mask groove 12, making the welding operation of the mask and the ear strap more convenient and labor-saving, saving the physical energy of the workers and improving the production efficiency.

[0025] A handle 14 is fixed on the upper surface of the support plate 4 , and two rollers 15 are arranged on the left and right sides of the support plate 4 .

[0026] The handle 14 and the four rollers 15 are used to push the support plate 4 to pull the placement plate 11 to move, so that the placement plate 11 can be away from the mask welding machine body 18 to facilitate workers to replace masks and ear straps.

[0027] Among them, a first magnet 16 is arranged on one side of the support plate 4 close to the main body 18 of the mask welding machine, and a second magnet 17 is fixed to the inner wall of the reserved groove 2, and the first magnet 16 and the second magnet 17 are magnetically connected.

[0028] With the cooperation of the first magnet 16 and the second magnet 17, it can be ensured that the placement plate 11 is accurately moved to the specified position below the mask welding machine body 18, ensuring the accuracy of welding the mask and the ear strap.

[0029] Among them, the clamping assembly includes a U-shaped seat 19, which is fixedly installed on the placement plate 11. The relative inner walls of the U-shaped seat 19 are rotatably connected to a rotating rod 20 through a bearing. A pressure rod 21 is fixed between the two rotating rods 20, and the pressure rod 21 is a "U"-shaped rod body structure.

[0030] The pressing rod 21 is rotated so that the pressing rod 21 can press the ear strap placed on the mask, so that the ear strap cannot be offset during the welding process, thereby ensuring the accuracy of welding the mask and the ear strap.

[0031] The support assembly includes a fixing tube 22 , which is fixedly mounted at the bottom of the base plate 1 , a stud 23 is inserted at the bottom of the fixing tube 22 , the fixing tube 22 is threadedly connected to the stud 23 , and a foot pad 24 is fixed at the bottom end of the stud 23 .

[0032] The studs 23 are screwed to adjust the overall length of the support assembly so that the base plate 1 can be placed horizontally with the help of the four support assemblies for better use.

[0033] How this utility works:

[0034] When in use, according to the shape of the bottom plate 1 placed on the desktop, the four studs 23 are screwed in sequence to adjust the lengths of the four supporting components, so that the bottom plate 1 can be kept in a horizontal state when parked on the desktop with the help of the four supporting components. The worker pulls the support plate 4 away from the mask welding machine body 18 with the help of the handle 14 and the four rollers 15. The worker places the mask inside the mask slot 12 and places the two ear straps at designated positions on the mask respectively. The worker rotates the two pressure rods 21 by hand so that the two pressure rods 21 press the ear straps on the mask to prevent the ear straps from shifting;

[0035] The worker manually pushes the support plate 4 to move toward the mask welding machine body 18. When the first magnet 16 and the second magnet 17 are attracted to each other, the movement of the support plate 4 is stopped. The mask welding machine body 18 can be manipulated to weld the mask to one of the ear straps. The electric push rod 6 is manipulated to push the rack 8 to move. With the help of the mutual engagement of the rack 8 and the gear 10, the gear 10 can be driven to pull the support 9 to rotate, so that the support 9 drives the placement plate 11 to adjust the angle, thereby completing the conversion of the two ends of the mask placed in the mask slot 12. The mask and the other ear strap are welded again with the help of the mask welding machine body 18. After that, the support plate 4 is pulled away from the rack 8, and the two pressure rods 21 are reversed to remove the mask after welding.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A non-woven mask ear strap welding device, comprising a base plate (1), characterized in that: The four corners of the bottom of the base plate (1) are each provided with a support assembly, the support assembly being used to support the base plate (1) in a horizontal state, the upper surface of the base plate (1) is provided with a reserved groove (2), a guide rod (3) is fixed between the opposite inner walls of the reserved groove (2), the outer portion of the guide rod (3) is slidably sleeved with a support plate (4), the upper surface of the support plate (4) is fixed with a fixed block (5), an electric push rod (6) is provided on the fixed block (5), the output end of the electric push rod (6) is fixedly mounted with a carrier block (7), one side of the carrier block (7) is fixed with a rack (8), the rack (8) and the electric push rod (6) are connected to each other. The support plate (4) is arranged in parallel, the upper surface of the support plate (4) is rotatably connected to a support column (9) through a bearing, the outer surface of the support column (9) is fixedly sleeved with a gear (10), the rack (8) and the gear (10) are meshed with each other, a placement plate (11) is fixed on the top of the support column (9), a mask groove (12) and two ear strap grooves (13) are provided on the placement plate (11), the mask groove (12) and the two ear strap grooves (13) are communicated with each other, a mask welding machine body (18) is arranged on the bottom plate (1), and two clamping assemblies are arranged on the placement plate (11), and the clamping assemblies are used to position the ear straps on the mask.

2. A non-woven mask ear strap welding device according to claim 1, characterized in that: A handle (14) is fixed on the upper surface of the support plate (4), and two rollers (15) are arranged on the left and right sides of the support plate (4).

3. A non-woven mask ear strap welding device according to claim 1, characterized in that: A first magnet (16) is arranged on one side of the support plate (4) close to the main body (18) of the mask welding machine, a second magnet (17) is fixed to the inner wall of the reserved groove (2), and the first magnet (16) is magnetically connected to the second magnet (17).

4. A non-woven mask ear strap welding device according to claim 1, characterized in that: The pressing assembly comprises a U-shaped seat (19), and the U-shaped seat (19) is fixedly mounted on the placement plate (11).

5. A non-woven mask ear strap welding device according to claim 4, characterized in that: The opposite inner walls of the U-shaped seat (19) are rotatably connected to a rotating rod (20) via a bearing, and a pressure rod (21) is fixed between the two rotating rods (20), wherein the pressure rod (21) is a "U"-shaped rod body structure.

6. A non-woven mask ear strap welding device according to claim 1, characterized in that: The support assembly comprises a fixing cylinder (22), and the fixing cylinder (22) is fixedly mounted on the bottom of the base plate (1).

7. A non-woven mask ear strap welding device according to claim 6, characterized in that: A stud (23) is inserted into the bottom of the fixing tube (22), the fixing tube (22) is threadedly connected to the stud (23), and a foot pad (24) is fixed to the bottom end of the stud (23).