Sludge extrusion dewatering extrusion structure

By designing a multi-degree-of-free movement of sludge extrusion and dehydration structure, the combined movement of the swinging member and the extrusion rotating member is used to solve the problem of uneven extrusion in existing equipment, and a more efficient dehydration effect is achieved.

CN222495548UActive Publication Date: 2025-02-18DONGFANG ELECTRIC MACHINERY +1
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Patent Information

Application Number
CN202323431791.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2025-02-18
Estimated Expiration
2033-12-15

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Abstract

The utility model relates to the technical field of environmental engineering, and provides a sludge extruding and dewatering extruding structure which comprises a rack, a swinging part arranged on the rack in a swinging manner, a third pushing part rotationally arranged on the rack and used for driving the swinging part to swing, an extruding rotating part rotationally arranged relative to the swinging part, and a tooth part arranged on the extruding rotating part, the rack slides relative to the swing piece and is meshed with the tooth piece. By means of the technical scheme, the technical problems that in the prior art, an oil cylinder only moves up and down, multi-degree-of-freedom movement and position control cannot be achieved, materials are extruded and kneaded from different directions, and the application range of the materials is narrow are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmental engineering, in particular to a sludge extrusion dehydration extrusion structure. Background Art

[0002] The sludge extrusion dewatering equipment is mainly composed of a feeding system, an extrusion system, a transmission system, a control system, etc. During operation, the sludge is transported to the extrusion system, and the water is squeezed out of the sludge through the extrusion of the multi-stage filter and the extrusion parts, forming a solid granular dewatered sludge, which is collected and discharged at the same time. In the existing sludge dewatering and die-cutting industries, the extrusion structure is guided by a column, and the oil cylinder extrudes the material up and down. The four-column press structure is adopted. The oil cylinder of this structure only moves up and down and cannot realize multi-degree-of-freedom movement and position control. The material is squeezed and kneaded from different directions, and the material has a narrow application range. Utility Model Content

[0003] The utility model proposes a sludge extrusion dehydration extrusion structure, which solves the technical problems in the related art that the oil cylinder can only move up and down and cannot realize multi-degree-of-freedom movement and position control, and can extrude and knead the material from different directions, and the material application range is narrow.

[0004] The technical solution of the utility model is as follows:

[0005] Stand,

[0006] A swinging member, wherein the swinging member is swingably disposed on the stand,

[0007] A third pusher is rotatably disposed on the stand to drive the swinging member to swing,

[0008] an extrusion rotating member, the extrusion rotating member being rotatably arranged relative to the swinging member,

[0009] a toothed part, wherein the toothed part is arranged on the extrusion rotating part,

[0010] A rack is slidably arranged relative to the swinging member, and the rack is meshed with the toothed member.

[0011] As a further technical solution, it also includes:

[0012] A cylinder body, wherein the cylinder body is arranged on the swinging member, and the cylinder body has a first cavity and a second cavity,

[0013] A first pushing member and a second pushing member, wherein the first pushing member and the second pushing member are respectively arranged at two ends of the rack, the first pushing member is slidably arranged in the first cavity, and the second pushing member is slidably arranged in the second cavity.

[0014] As a further technical solution, the extrusion rotating member is slidably arranged relative to the swinging member, and the extrusion rotating member is slidably arranged relative to the gear member.

[0015] As a further technical solution, the toothed member has a sliding groove, and the extrusion rotating member has a guiding portion, and the guiding portion is slidably arranged in the sliding groove.

[0016] As a further technical solution, the cylinder body further comprises an axial cavity, and the extrusion rotating member further comprises a piston portion, and the piston portion is slidably disposed in the axial cavity.

[0017] As a further technical solution, the extrusion rotating member is rotatably and slidably arranged in the shaft cavity, and further comprises:

[0018] A guide sleeve, wherein the guide sleeve is arranged in the shaft cavity,

[0019] A linear bearing mounting sleeve, wherein the linear bearing mounting sleeve is arranged in the guide sleeve,

[0020] A linear bearing is arranged between the linear bearing mounting sleeve and the extrusion rotating member.

[0021] As a further technical solution, it also includes:

[0022] frame,

[0023] A slide is slidably arranged on the frame, and the frame is slidably arranged on the slide.

[0024] As a further technical solution, it also includes:

[0025] a first driving member, the first driving member is arranged on the frame, and drives the slide to slide on the frame,

[0026] A second driving member is disposed on the slide table to enable the extrusion rotating member to slide relative to the frame.

[0027] As a further technical solution, the third pushing member further includes:

[0028] A screw nut, the screw nut is hinged and rotatably arranged on the swing member,

[0029] A screw rod, the screw rod is threadedly connected to the screw rod nut,

[0030] A motor is hinged to the stand to drive the lead screw to rotate.

[0031] As a further technical solution, it also includes:

[0032] A magnetostrictive displacement sensor is provided in the shaft cavity, the first cavity and the second cavity.

[0033] The working principle and beneficial effects of the utility model are:

[0034] In the utility model, a swinging member is swingably arranged on a frame, one end of a third pushing member is rotatably arranged on the frame, and the other end is connected to the swinging member, the swinging member and the frame swing relatively, the swinging direction of the swinging member is perpendicular to the frame, the extrusion rotating member and the swinging member are rotatably arranged relatively, when the swinging member is driven to swing by the third pushing member, the extrusion rotating member swings synchronously, and at the same time the extrusion rotating member rotates itself, so that the extrusion rotating member can obtain the effects of swinging and rotating, and perform a multi-directional extrusion effect on the material, so that the extrusion effect is more sufficient, the efficiency of material extrusion dehydration is improved, and the dehydration effect of the material is enhanced, and the problem of different moisture contents of the material after dehydration at different parts caused by insufficient and uneven extrusion is prevented.

[0035] The extrusion rotating part is provided with a toothed part, the rack is meshed with the toothed part, the rack is slidably arranged with the swinging part, and during the reciprocating movement of the rack, the toothed part is driven to rotate reciprocatingly, so that the extrusion rotating part periodically switches between two rotation directions, so that the extrusion rotating part and the material are more fully extruded, thereby enhancing the extrusion and dehydration effect of the device on the material and improving the efficiency of the extrusion and dehydration. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0037] Figure 1 It is a schematic diagram of the structure of the utility model;

[0038] Figure 2 For this utility model Figure 1 AA partial cross-sectional view;

[0039] Figure 3 This is a schematic diagram of the structure of the extrusion rotating part of the utility model;

[0040] Figure 4 For this utility model Figure 3 A partial cross-sectional view in the direction of BB;

[0041] In the figure: stand 1, swing member 2, third push member 3, screw nut 301, screw 302, motor 303, extrusion rotating member 4, guide part 401, piston part 402, gear part 5, sliding groove 501, rack 6, first push member 601, second push member 602, cylinder body 7, first cavity 701, second cavity 702, shaft cavity 703, guide sleeve 8, linear bearing mounting sleeve 9, linear bearing 10, frame 11, slide table 12, first driving member 13, second driving member 14, magnetostrictive displacement sensor 16. DETAILED DESCRIPTION

[0042] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0043] like Figure 1~Figure 4 As shown, this embodiment proposes a sludge extrusion dehydration extrusion structure, including: a frame 1, a swinging member 2, which is swingably set on the frame 1, a third pushing member 3, which is rotatably set on the frame 1 to drive the swinging member 2 to swing, an extrusion rotating member 4, which is rotatably set relative to the swinging member 2, a tooth member 5 is set on the extrusion rotating member 4, a rack 6 is slidably set relative to the swinging member 2, and the rack 6 is meshed with the tooth member 5.

[0044] In this embodiment, the swinging member 2 is swingably arranged on the stand 1, one end of the third pushing member 3 is rotatably arranged on the stand 1, and the other end is connected to the swinging member 2, the swinging member 2 and the stand 1 swing relative to each other, the swinging direction of the swinging member 2 is perpendicular to the stand 1, the extrusion rotating member 4 and the swinging member 2 are rotatably arranged relative to the swinging member 2, when the swinging member 2 is driven to swing by the third pushing member 3, the extrusion rotating member 4 swings synchronously, and at the same time, the extrusion rotating member 4 rotates itself, so that the extrusion rotating member 4 can obtain the effects of swinging and rotating, and perform a multi-directional extrusion effect on the material, making the extrusion effect more sufficient, improving the efficiency of material extrusion dehydration, and enhancing the dehydration effect of the material, and preventing the problem of different moisture content of the material after dehydration in different parts due to insufficient and uneven extrusion.

[0045] A toothed member 5 is provided on the extrusion rotating member 4, and a rack 6 is meshed with the toothed member 5, and the rack 6 is slidably arranged with the swinging member 2. During the reciprocating movement of the rack 6, the toothed member 5 is driven to rotate reciprocatingly, so that the extrusion rotating member 4 periodically switches between two rotation directions, so that the extrusion between the extrusion rotating member 4 and the material is more fully extruded, thereby enhancing the extrusion and dehydration effect of the device on the material and improving the efficiency of the extrusion and dehydration.

[0046] Furthermore, it also includes: a cylinder body 7, which is arranged on the swing member 2, and the cylinder body 7 has a first cavity 701 and a second cavity 702, a first push member 601 and a second push member 602 are respectively arranged at two ends of the rack 6, the first push member 601 is slidably arranged in the first cavity 701, and the second push member 602 is slidably arranged in the second cavity 702.

[0047] In this embodiment, a cylinder body 7 is provided on the swinging member 2, and a first pusher 601 and a second pusher 602 are provided at both ends of the rack 6. The first pusher 601 and the second pusher 602 form a sealed first cavity 701 and a second cavity 702 with the cylinder body 7. The first cavity 701 and the second cavity 702 are both hydraulic sealed cavities. During operation, the hydraulic station injects pressure and releases pressure into the two sealed cavities in turn, so that the first pusher 601 and the second pusher 602 push the rack 6 to move in turn, drive the toothed member 5 to reciprocate, and make the extrusion rotating member 4 reciprocate in two directions. The rack 6 has a stable reciprocating motion with sufficient driving force to drive the stable rotation of the toothed member 5, thereby improving the operating stability of the device and enhancing the use effect of the device.

[0048] Furthermore, the extrusion rotating member 4 is slidably arranged relative to the swinging member 2 , and the extrusion rotating member 4 is slidably arranged relative to the gear member 5 .

[0049] In this embodiment, there is relative sliding between the extrusion rotating member 4 and the swinging member 2. In addition to the overall movement of the device itself, the extrusion rotating member 4 also has a small relative sliding with the swinging member 2, and the material is repeatedly extruded within a small range, thereby improving the efficiency of extrusion dehydration, making the extrusion between the extrusion rotating member 4 and the material more complete, and enhancing the extrusion dehydration effect of the device on the material.

[0050] Furthermore, the toothed member 5 has a sliding groove 501 , and the extrusion rotating member 4 has a guiding portion 401 , and the guiding portion 401 is slidably disposed in the sliding groove 501 .

[0051] In this embodiment, when the extrusion rotating member 4 and the swinging member 2 slide against each other, the tooth member 5 arranged on the extrusion rotating member 4 slides synchronously. In this scheme, the tooth member 5 has a sliding groove 501, and the extrusion member guide part 401 slides in the sliding groove 501, so that the extrusion rotation process of the extrusion rotating member 4 is smoother, and the slippage damage caused by the movement of the internal structure is reduced.

[0052] Furthermore, the cylinder body 7 also has an axial cavity 703 , and the extrusion rotating member 4 also has a piston portion 402 , and the piston portion 402 is slidably disposed in the axial cavity 703 .

[0053] In this embodiment, the piston portion 402 of the extrusion rotating member 4 is slidably disposed in the axial cavity 703 of the cylinder body 7, and the piston portion 402 is hydraulically pushed to drive the extrusion rotating member 4 to reciprocate in the cylinder body 7, so that the extrusion driving member produces a small reciprocating motion, thereby enhancing the extrusion and dehydration effect of the device on the material. The use of the piston portion 402 to drive makes the reciprocating motion effect of the extrusion rotating member 4 in the axial cavity 703 more stable.

[0054] Furthermore, the extruded rotating member 4 is rotatably and slidably arranged in the shaft cavity 703, and also includes: a guide sleeve 8, which is arranged in the shaft cavity 703, a linear bearing mounting sleeve 9, which is arranged in the guide sleeve 8, and a linear bearing 10, which is arranged between the linear bearing mounting sleeve 9 and the extruded rotating member 4.

[0055] In this embodiment, a guide sleeve 8 is arranged in the shaft cavity 703, a linear bearing mounting sleeve 9 is arranged in the guide sleeve 8, and a linear bearing 10 is arranged between the linear bearing mounting sleeve 9 and the extrusion rotating member 4. The extrusion rotating member 4 has both rotation and sliding movement modes in the shaft cavity 703. Direct relative sliding or relative rotation with the inner wall of the shaft cavity 703 will cause great wear to the inner wall of the shaft cavity 703 and the extrusion rotating member 4. In this solution, a linear bearing 10 is arranged between the inner wall of the shaft cavity 703 and the extrusion rotating member 4, which can make the extrusion rotating member 4 have a more stable reciprocating rotation and reciprocating sliding effect inside.

[0056] Furthermore, it also includes: a frame 11 and a slide 12 , wherein the slide 12 is slidably arranged on the frame 11 , and the platform 1 is slidably arranged on the slide 12 .

[0057] In this embodiment, the device is further provided with a frame 11, a slide 12 slides relative to the frame 11, and the platform 1 slides relative to the slide 12, and the relative sliding trajectory of the slide 12 and the frame 11 is perpendicular to the relative sliding trajectory of the slide 12 and the frame 11. The two vertical trajectories can provide multiple degrees of freedom in a plane for the platform 1 and the extrusion rotating member 4 arranged on the platform 1, so that the extrusion rotating member 4 can extrude and knead the material from different positions, thereby improving the efficiency of extrusion dehydration, making the extrusion between the extrusion rotating member 4 and the material more sufficient, and enhancing the extrusion dehydration effect of the device on the material.

[0058] Furthermore, the first driving member 13 is disposed on the frame 11 to drive the slide 12 to slide on the frame 11 , and the second driving member 14 is disposed on the slide 12 to make the extrusion rotating member 4 slide relative to the frame 1 .

[0059] In this embodiment, the first driving member 13 is arranged on the frame 11, driving the slide 12 to slide on the frame 11, and the second driving member 14 is arranged on the slide 12, so that the extrusion rotating member 4 and the table 1 slide relative to each other. The first driving member 13 and the second driving member 14 are both controlled by motors. The first driving member 13 and the second driving member 14 respectively control the two directions of freedom of the table 1, so that the movement of the extrusion rotating member 4 is more stable, and the change of the material extrusion position can also be more accurately controlled.

[0060] Furthermore, the third pusher 3 also includes: a screw nut 301, which is hinged on the swing member 2, a screw 302, which is threadedly connected to the screw nut 301, and a motor 303, which is hinged to the stand 1 to drive the screw 302 to rotate.

[0061] In this embodiment, the third pushing member 3 also includes a screw rod 302, which is threadedly matched with a screw nut 301 arranged on the swinging member 2. When the motor 303 drives the screw rod 302 to rotate, the screw rod 302 arranged at one end of the swinging member 2 will approach or move away from the direction of the third pushing member 3 under the action of the screw nut 301. The forward and reverse rotation of the motor 303 can realize the reciprocating swing of the swinging member 2 relative to the stand 1, thereby realizing the swinging extrusion of the extrusion rotating member 4 relative to the material, squeezing and kneading the material from more directions, making the material dehydrated more fully and the extrusion efficiency higher.

[0062] Furthermore, it also includes: a magnetostrictive displacement sensor 16, which is disposed in the shaft cavity 703, the first cavity 701, and the second cavity 702. In this embodiment, the magnetostrictive displacement sensor 16 is disposed in the shaft cavity 703, the first cavity 701, and the second cavity 702, and can detect the sliding amplitude of the extrusion rotating member 4 in the shaft cavity 703, as well as the first pusher 601 and the second pusher 602, so as to more accurately control the movement of the extrusion rotating member 4, improve the accuracy of the operation of the device, and greatly reduce the probability of internal collision damage during the operation of the device.

[0063] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sludge extrusion dehydration extrusion structure, characterized in that: include: Stand (1), A swinging member (2), wherein the swinging member (2) is swingably disposed on the stand (1), a third pushing member (3), the third pushing member (3) being rotatably disposed on the stand (1) to drive the swinging member (2) to swing, an extrusion rotating member (4), wherein the extrusion rotating member (4) is rotatably arranged relative to the swinging member (2), a toothed part (5), wherein the toothed part (5) is arranged on the extrusion rotating part (4), A rack (6), wherein the rack (6) is slidably arranged relative to the swinging member (2), and the rack (6) is meshed with the toothed member (5).

2. A sludge extrusion dehydration extrusion structure according to claim 1, characterized in that: Also includes: a cylinder body (7), the cylinder body (7) being arranged on the swinging member (2), the cylinder body (7) having a first cavity (701) and a second cavity (702), A first pushing member (601) and a second pushing member (602), wherein the first pushing member (601) and the second pushing member (602) are respectively arranged at two ends of the rack (6), the first pushing member (601) is slidably arranged in the first cavity (701), and the second pushing member (602) is slidably arranged in the second cavity (702).

3. A sludge extrusion dehydration extrusion structure according to claim 2, characterized in that: The extrusion rotating member (4) is simultaneously slidably arranged relative to the swinging member (2), and the extrusion rotating member (4) is slidably arranged relative to the gear member (5).

4. A sludge extrusion dehydration extrusion structure according to claim 2, characterized in that: The toothed member (5) has a sliding groove (501), and the extrusion rotating member (4) has a guiding portion (401), wherein the guiding portion (401) is slidably arranged in the sliding groove (501).

5. The sludge extrusion dehydration extrusion structure according to claim 2 is characterized in that: The cylinder body (7) further comprises an axial cavity (703), and the extrusion rotating member (4) further comprises a piston portion (402), wherein the piston portion (402) is slidably disposed in the axial cavity (703).

6. A sludge extrusion dehydration extrusion structure according to claim 5, characterized in that: The extrusion rotating member (4) is rotatably and slidably disposed in the shaft cavity (703), and further comprises: a guide sleeve (8), the guide sleeve (8) being arranged in the shaft cavity (703), A linear bearing mounting sleeve (9), wherein the linear bearing mounting sleeve (9) is arranged inside the guide sleeve (8). A linear bearing (10), wherein the linear bearing (10) is arranged between the linear bearing mounting sleeve (9) and the extrusion rotating member (4).

7. The sludge extrusion dehydration extrusion structure according to claim 5, characterized in that: Also includes: Rack (11), A slide (12), wherein the slide (12) is slidably arranged on the frame (11), and the stand (1) is slidably arranged on the slide (12).

8. The sludge extrusion dehydration extrusion structure according to claim 7, characterized in that: Also includes: a first driving member (13), the first driving member (13) being arranged on the frame (11) and driving the slide table (12) to slide on the frame (11); A second driving member (14), wherein the second driving member (14) is arranged on the slide table (12) to enable the extrusion rotating member (4) and the stand (1) to slide relative to each other.

9. The sludge extrusion dehydration extrusion structure according to claim 1, characterized in that: The third pushing member (3) further comprises: A screw nut (301), the screw nut (301) is hingedly rotatably arranged on the swing member (2), A screw rod (302), the screw rod (302) being threadedly connected to the screw rod nut (301), A motor (303), the motor (303) being hinged to the stand (1) and driving the lead screw (302) to rotate.

10. The sludge extrusion dehydration extrusion structure according to claim 5, characterized in that: Also includes: A magnetostrictive displacement sensor (16) is provided in the shaft cavity (703), the first cavity (701), and the second cavity (702).