Full-automatic bottle unscrambler for beverage production

Abstract

The utility model discloses a full-automatic bottle unscrambler for beverage production. The full-automatic bottle unscrambler comprises a shell, a containing groove is formed in the shell, a bottle unscrambling mechanism is rotationally installed in the containing groove, adjusting mechanisms are arranged on the surface of the bottle unscrambling mechanism at equal intervals, a containing block is arranged on one side of the shell, a supporting plate is arranged at the top of the containing block, and a sliding mechanism is slidably installed on the inner side of the supporting plate. The adjusting mechanism comprises a mounting groove, an electric push rod, an adjusting plate, a spring and a buffer plate, and the electric push rod is fixedly mounted in the mounting groove; the adjusting mechanisms are arranged on the surface of the bottle unscrambling mechanism at equal intervals, the adjusting plate is driven by the electric push rod to move towards the center of the bottle unscrambling groove, and therefore the size of the bottle unscrambling groove can be rapidly adjusted according to needs, and the size of the bottle unscrambling groove can meet the use requirements of plastic bottles of different sizes. And the practicability and convenience of the device can be further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of bottle unscramblers, in particular to a full-automatic bottle unscrambler for beverage production. Background Art

[0002] Plastic bottles are mainly made of materials such as polyethylene or polypropylene and are added with a variety of organic solvents. Plastic bottles widely use polyester (PET), polyethylene (PE), and polypropylene (PP) as raw materials. After adding corresponding organic solvents, they are heated at high temperature and then blow-molded, extruded, or injection-molded through plastic molds. Plastic bottles are not easy to break, low cost, high transparency, and food-grade raw materials. They are often used as storage containers in the beverage production process. The bottle unscrambler disperses the plastic bottles in a messy situation and arranges the glass bottles neatly and regularly on the conveyor belt to meet the requirements of high automation. The function of the bottle unscrambler is to sort out the messy beverage bottles and arrange them in order and direction on the conveyor belt, and transmit them to other machines at a high speed and efficiency for the next process to improve the production of the entire production line.

[0003] When the device is using the bottle unscrambler to sort bottles, personnel place a large number of plastic bottles on the surface of the bottle unscrambling plate. Since the size of the slots on the outer side of the bottle unscrambling plate is fixed, while the size of the plastic bottles is not fixed, the device cannot be used to accommodate plastic bottles of different sizes, which will affect the applicability of the device to a certain extent.

[0004] When the device finishes sorting the plastic bottles and transmits them through the conveyor belt, the size and height of the bottles are not fixed, so the external limit plate cannot accommodate plastic bottles of different sizes, causing the conveyor belt to be unable to remain stable during the transportation of the plastic bottles, thereby affecting the efficiency of the device in transporting the plastic bottles. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic bottle unscrambler for beverage production to solve the problems raised in the above background technology.

[0006] The utility model provides the following technical solution: a fully automatic bottle unscrambler for beverage production, comprising a shell; a placement groove is provided inside the shell, a bottle unscrambler mechanism is rotatably installed inside the placement groove, an adjustment mechanism is evenly spaced on the surface of the bottle unscrambler mechanism, a placement block is provided on one side of the shell, a support plate is provided on the top of the placement block, and a sliding mechanism is slidably installed on the inner side of the support plate;

[0007] The adjustment mechanism includes a mounting groove, an electric push rod, an adjustment plate, a spring and a buffer plate. The electric push rod is fixedly installed inside the mounting groove, the adjustment plate is fixedly installed at one end of the electric push rod, springs are installed at equal intervals on the surface of the adjustment plate, and the buffer plate is fixedly installed at one end of the spring;

[0008] The sliding mechanism includes a sliding groove, an electric slide rail, a slider, a hydraulic cylinder and a bottle unscrambling plate. The sliding groove is opened on the inner side of the support plate, the electric slide rail is fixedly installed inside the sliding groove, the slider is slidably installed on the surface of the electric slide rail, the hydraulic cylinder is fixedly installed on the inner side of the slider, and the bottle unscrambling plate is fixed at one end of the hydraulic cylinder.

[0009] Preferably, a material discharge chute is provided on one side of the shell, a material guide plate is fixedly installed on one side of the material discharge chute, and a material guide rod is installed on one side of the inner cavity of the placement chute at a position corresponding to the material discharge chute.

[0010] Preferably, a placement cavity is provided inside the placement block, and a conveying mechanism is fixedly installed inside the placement cavity.

[0011] Preferably, the conveying mechanism includes a conveyor belt, a conveyor roller and a second motor. The conveyor belt is installed inside the placement cavity. Conveyor rollers are meshed and installed at both ends of the conveyor belt inner cavity. The shaft in the middle of the conveyor roller passes through the outer side of the placement block and is fixedly connected to the output end of the second motor.

[0012] Preferably, the bottle unscrambling mechanism comprises a rotating disk, a bottle unscrambling slot and a first motor. The rotating disk is rotatably installed in the inner cavity of the placement slot, and the bottle unscrambling slots are evenly spaced outside the rotating disk. The bottom of the rotating disk passes through the bottom of the outer shell and is fixedly connected to the output end of the first motor.

[0013] Preferably, a placement plate is installed below the rotating disk, mounting grooves are symmetrically opened in the inner cavity of the bottle unscrambling groove, and a conductive slip ring is fixedly installed at one end of the output end of the first motor at the bottom of the rotating disk.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model arranges adjustment mechanisms at equal intervals on the surface of the bottle unscrambling mechanism, and drives the adjustment plate to move to the central position of the bottle unscrambling groove through an electric push rod, so that the size of the bottle unscrambling groove can be quickly adjusted according to needs, so that the size of the bottle unscrambling groove can be satisfied with the use of plastic bottles of different sizes, thereby further improving the practicality and convenience of the device.

[0016] 2. The utility model installs a sliding mechanism on the inner side of the support plate, and drives the bottle unscrambling plate on the surface of the hydraulic cylinder to slide up and down on the electric slide rail through the slider, so that the height of the bottle unscrambling plate on the inner side of the support plate can be quickly adjusted, so that the height of the bottle unscrambling plate can be matched with the height of the plastic bottles. At the same time, the personnel can open the hydraulic cylinder through an external controller, and drive the bottle unscrambling plate to move to the central position of the conveyor belt through the hydraulic cylinder, so that the position of the glass bottles on the surface of the conveyor belt can be limited by the bottle unscrambling plate, so that the conveyor belt can maintain stability during the process of conveying the glass bottles. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front cross-sectional structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the side cross-sectional structure of the placement block, the transmission mechanism and the sliding mechanism of the utility model;

[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0020] Figure 4 For the utility model Figure 3 Enlarged structural diagram at A in the middle.

[0021] In the figure: 1. shell; 101. placement slot; 102. feeding slot; 2. bottle unscrambling mechanism; 201. rotating disk; 202. bottle unscrambling slot; 203. first motor; 3. placement plate; 4. conductive slip ring; 5. adjustment mechanism; 501. mounting slot; 502. electric push rod; 503. adjustment plate; 504. spring; 505. buffer plate; 6. material guide plate; 7. placement block; 701. placement cavity; 8. conveying mechanism; 801. conveyor belt; 802. conveying roller; 803. second motor; 9. support plate; 10. sliding mechanism; 1001. sliding slot; 1002. electric slide rail; 1003. slider; 1004. hydraulic cylinder; 1005. bottle unscrambling plate; 11. material guide rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The technical solution of the utility model is further elaborated in detail below in conjunction with the accompanying drawings and specific embodiments of the specification.

[0026] Example 1

[0027] The present application provides a fully automatic bottle unscrambler for beverage production, comprising a housing 1; a placement groove 101 is provided inside the housing 1, a bottle unscrambler 2 is rotatably installed inside the placement groove 101, and adjustment mechanisms 5 are arranged at equal intervals on the surface of the bottle unscrambler 2; a placement block 7 is provided on one side of the housing 1, a support plate 9 is provided on the top of the placement block 7, and a sliding mechanism 10 is slidably installed on the inner side of the support plate 9;

[0028] The adjusting mechanism 5 includes a mounting groove 501, an electric push rod 502, an adjusting plate 503, a spring 504 and a buffer plate 505. The electric push rod 502 is fixedly installed inside the mounting groove 501, and the adjusting plate 503 is fixedly installed at one end of the electric push rod 502. Springs 504 are evenly installed on the surface of the adjusting plate 503, and the buffer plate 505 is fixedly installed at one end of the spring 504. The bottle unscrambling mechanism 2 includes a rotating disk 201, a bottle unscrambling groove 202 and a first motor 203. The rotating disk 201 is rotatably installed in the inner cavity of the placement groove 101, and the outer portion of the rotating disk 201 is Bottle unscrambling grooves 202 are provided at equal intervals, the bottom of the rotating disk 201 passes through the bottom of the housing 1 and is fixedly connected to the output end of the first motor 203, a material discharge groove 102 is provided on one side of the housing 1, a material guide plate 6 is fixedly installed on one side of the material discharge groove 102, a material guide rod 11 is installed on one side of the inner cavity of the placement groove 101 at a position corresponding to the material discharge groove 102, a placement plate 3 is installed below the rotating disk 201, mounting grooves 501 are symmetrically provided in the inner cavity of the bottle unscrambling groove 202, and a conductive slip ring 4 is fixedly installed on one end of the output end of the first motor 203 at the bottom of the rotating disk 201;

[0029] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when the device is sorting glass bottles, the personnel can adjust the size of the bottle unscrambling groove 202 according to the size of the glass bottles. At this time, the personnel can turn on the electric push rod 502 through the external controller, and drive the adjustment plate 503 to move to the central position of the bottle unscrambling groove 202 through the electric push rod 502, so that the size of the bottle unscrambling groove 202 can be quickly adjusted according to needs, so that the size of the bottle unscrambling groove 202 can be used to meet the needs of plastic bottles of different sizes. When the device is sorting glass bottles, the personnel can pour the glass bottles into the placement groove 101 inside the shell 1. At this time, the personnel can turn on the first motor 203 through the external controller, and drive the first motor 203 to rotate. The rotating disk 201 rotates, so that the glass bottles on the surface of the rotating disk 201 can enter each bottle sorting slot 202 under the action of centrifugal force. At the same time, the glass bottles in the bottle sorting slot 202 can be introduced into the surface of the conveyor belt 801 through the guide plate 6 by the guide rod 11, and the sorted plastic bottles are conveyed by the conveyor belt 801. Through the setting of the adjustment mechanism 5, the bottle sorting slot 202 inside the rotating disk 201 can meet the use of plastic bottles of different sizes, thereby further improving the practicality and convenience of the device. At the same time, the setting of the conductive slip ring 4 can avoid the entanglement of the wires connected to the electric push rod 502, so as to ensure the normal use of the device.

[0030] Further, a placement cavity 701 is provided inside the placement block 7, a conveying mechanism 8 is fixedly installed inside the placement cavity 701, and the conveying mechanism 8 includes a conveying belt 801, a conveying roller 802 and a second motor 803. The conveying belt 801 is installed inside the placement cavity 701, and conveying rollers 802 are meshedly installed at both ends of the inner cavity of the conveying belt 801. The shaft in the middle of the conveying roller 802 passes through the outer side of the placement block 7 and is fixedly connected to the output end of the second motor 803;

[0031] Specifically, Figure 1 , Figure 2 As shown, when the plastic bottles are sorted on the bottle sorting mechanism 2, they can be introduced to the surface of the conveyor belt 801 through the guide plate 6. At this time, the personnel can turn on the second motor 803 through the external controller, and drive the conveyor roller 802 to rotate through the second motor 803, so as to drive the conveyor belt 801 to convey the glass bottles sorted inside the rotating disk 201, thereby further improving the working efficiency of the device for conveying glass bottles.

[0032] Different from the first embodiment, the present invention also provides a second embodiment, which is used to solve the problem that when the device completes the sorting of plastic bottles and the bottles are sorted and transported by the conveyor belt, the size and height of the bottles are not fixed, so that the external limit plate cannot meet the use of plastic bottles of different sizes, so that the conveyor belt cannot remain stable during the transportation of plastic bottles, which will affect the transportation efficiency of the device for plastic bottles. The present application discloses a fully automatic bottle unscrambler for beverage production, the sliding mechanism 10 includes a sliding groove 1001, an electric slide rail 1002, a slider 1003, a hydraulic cylinder 1004 and a bottle unscrambling plate 1005, the sliding groove 1001 is opened on the inner side of the support plate 9, the electric slide rail 1002 is fixedly installed inside the sliding groove 1001, the slider 1003 is slidably installed on the surface of the electric slide rail 1002, the hydraulic cylinder 1004 is fixedly installed on the inner side of the slider 1003, and the bottle unscrambling plate 1005 is fixed at one end of the hydraulic cylinder 1004;

[0033] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, when the device is in use, personnel can adjust the height of the bottle unscrambling plate 1005 according to the height of the plastic bottles. At this time, personnel can open the electric slide rail 1002 through an external controller, and drive the bottle unscrambling plate 1005 on the surface of the hydraulic cylinder 1004 to slide up and down on the electric slide rail 1002 through the slider 1003, so that the height of the bottle unscrambling plate 1005 on the inner side of the support plate 9 can be quickly adjusted, and the height of the bottle unscrambling plate 1005 can be matched with the height of the plastic bottles. At the same time, personnel can open the hydraulic cylinder 1004 through an external controller, and drive the bottle unscrambling plate 1005 to move to the central position of the conveyor belt 801 through the hydraulic cylinder 1004, so that the position of the glass bottles on the surface of the conveyor belt 801 can be limited by the bottle unscrambling plate 1005, so that the conveyor belt 801 can maintain stability during the process of conveying the glass bottles.

[0034] Working principle: the electric push rod 502 can be turned on through an external controller, and the electric push rod 502 drives the adjustment plate 503 to move to the central position of the bottle unscrambling groove 202, so that the size of the bottle unscrambling groove 202 can be adjusted quickly according to needs, so that the size of the bottle unscrambling groove 202 can be used to meet the needs of plastic bottles of different sizes. The glass bottles are poured into the placement groove 101 inside the shell 1. At this time, the personnel can turn on the first motor 203 through the external controller, and the first motor 203 drives the rotating disk 201 to rotate, so that the surface of the rotating disk 201 can be adjusted. The glass bottles on the conveyor belt 801 enter each unscrambling groove 202 under the action of centrifugal force. At the same time, the glass bottles in the unscrambling groove 202 can be guided to the surface of the conveyor belt 801 through the guide plate 6 by the guide rod 11. The sorted plastic bottles are conveyed by the conveyor belt 801. The hydraulic cylinder 1004 drives the unscrambling plate 1005 to move to the central position of the conveyor belt 801, so that the position of the glass bottles on the surface of the conveyor belt 801 can be limited by the bottle unscrambling plate 1005, so that the conveyor belt 801 can maintain stability during the process of conveying the glass bottles.

[0035] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A fully automatic bottle unscrambler for beverage production, comprising a housing (1); characterized in that: The housing (1) has a placement groove (101) formed inside, a bottle unscrambling mechanism (2) is rotatably mounted inside the placement groove (101), adjustment mechanisms (5) are arranged at equal intervals on the surface of the bottle unscrambling mechanism (2), a placement block (7) is arranged on one side of the housing (1), a support plate (9) is arranged on the top of the placement block (7), and a sliding mechanism (10) is slidably mounted on the inner side of the support plate (9); The adjustment mechanism (5) comprises a mounting groove (501), an electric push rod (502), an adjustment plate (503), a spring (504) and a buffer plate (505); the electric push rod (502) is fixedly mounted inside the mounting groove (501); the adjustment plate (503) is fixedly mounted at one end of the electric push rod (502); springs (504) are evenly spacedly mounted on the surface of the adjustment plate (503); and the buffer plate (505) is fixedly mounted at one end of the spring (504); The sliding mechanism (10) comprises a sliding groove (1001), an electric slide rail (1002), a slider (1003), a hydraulic cylinder (1004) and a bottle unscrambling plate (1005); the sliding groove (1001) is opened on the inner side of the support plate (9); the electric slide rail (1002) is fixedly installed inside the sliding groove (1001); the slider (1003) is slidably installed on the surface of the electric slide rail (1002); the hydraulic cylinder (1004) is fixedly installed on the inner side of the slider (1003); and the bottle unscrambling plate (1005) is fixed to one end of the hydraulic cylinder (1004).

2. The fully automatic bottle unscrambler for beverage production according to claim 1, characterized in that: A material discharge chute (102) is provided on one side of the housing (1), a material guide plate (6) is fixedly mounted on one side of the material discharge chute (102), and a material guide rod (11) is mounted on one side of the inner cavity of the placement chute (101) at a position corresponding to the material discharge chute (102).

3. The fully automatic bottle unscrambler for beverage production according to claim 1, characterized in that: The placement block (7) has a placement cavity (701) formed inside, and a conveying mechanism (8) is fixedly installed inside the placement cavity (701).

4. The fully automatic bottle unscrambler for beverage production according to claim 3, characterized in that: The conveying mechanism (8) comprises a conveying belt (801), a conveying roller (802) and a second motor (803); the conveying belt (801) is installed inside the placement cavity (701); the conveying rollers (802) are meshedly installed at both ends of the inner cavity of the conveying belt (801); a shaft in the middle of the conveying roller (802) passes through the outer side of the placement block (7) and is fixedly connected to the output end of the second motor (803) provided thereon.

5. The fully automatic bottle unscrambler for beverage production according to claim 1, characterized in that: The bottle unscrambling mechanism (2) comprises a rotating disk (201), a bottle unscrambling slot (202) and a first motor (203); the rotating disk (201) is rotatably mounted in the inner cavity of the placement slot (101); the bottle unscrambling slots (202) are arranged at equal intervals on the outside of the rotating disk (201); the bottom of the rotating disk (201) passes through the bottom of the housing (1) and is fixedly connected to the output end of the first motor (203).

6. The fully automatic bottle unscrambler for beverage production according to claim 5, characterized in that: A placement plate (3) is installed below the rotating disk (201), mounting grooves (501) are symmetrically provided in the inner cavity of the bottle unscrambling groove (202), and a conductive slip ring (4) is fixedly installed at one end of the output end of the first motor (203) at the bottom of the rotating disk (201).

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