Pen-shaped cylinder ZR shaft mounting head

Abstract

The utility model relates to the technical field of mechanical part processing, in particular to a pen-shaped cylinder ZR shaft mounting head, which comprises a bottom plate, a support plate fixedly connected to the upper side of the bottom plate, a linear module mounted on the front side of the support plate, a pen-shaped cylinder mounted on the upper side of the support plate, a motor bracket fixedly connected to the output end of the pen-shaped cylinder, and a stepping motor mounted on the upper side of the front part of the motor bracket, the output end of the stepping motor is fixedly connected with a copper sleeve, the bottom of the copper sleeve is fixedly connected with a suction nozzle, the upper side of the stepping motor is fixedly connected with a connecting sleeve, and the upper side of the connecting sleeve is fixedly connected with an air pipe rotating connector. According to the pen-shaped air cylinder ZR shaft mounting head, 360-degree rotation of an R shaft is achieved through rotation of a stepping motor, a 360-degree angle photoelectric induction switch is installed on the side face of the motor, a Z shaft pushes a motor support to move downwards through a linear guide rail sliding block by means of air inflow of the pen-shaped air cylinder, then the motor support is pushed to move upwards through the linear guide rail sliding block by means of air closing of the pen-shaped air cylinder, and therefore rotation of the R shaft is achieved; and the Z shaft reciprocates up and down to suck materials.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical parts processing, in particular to a pen-shaped cylinder ZR axis mounting head. Background Art

[0002] Machining technology is one of the core technologies of modern manufacturing, involving the manufacturing of everything from simple parts to complex mechanical systems. In the field of high-precision machining, such as aerospace, precision instruments, automobile manufacturing, and the microelectronics industry, there are extremely high requirements for the accuracy, repeatability, and efficiency of the machined parts. High-precision machining requires the use of placement heads.

[0003] In existing machining processes, material handling and positioning are key to improving production efficiency and machining accuracy. This is especially true on precision assembly lines, where quickly and accurately positioning and securing workpieces becomes a bottleneck in improving overall production efficiency. Existing material handling systems, such as conveyor belts or pneumatic handling equipment, often struggle to achieve high-precision control while ensuring high speed.

[0004] Therefore, a pen-shaped cylinder ZR axis mounting head is proposed to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a pen-shaped cylinder ZR axis mounting head, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] The pen-shaped cylinder ZR axis mounting head includes a base plate, a support plate is fixedly connected to the upper side of the base plate, a linear module is installed on the front side of the support plate, a pen-shaped cylinder is installed on the upper side of the support plate, the output end of the pen-shaped cylinder is fixedly connected to the motor bracket, a stepper motor is installed on the upper front side of the motor bracket, the output end of the stepper motor is fixedly connected to a copper sleeve, a suction nozzle is fixedly connected to the bottom of the copper sleeve, a connecting sleeve is fixedly connected to the upper side of the stepper motor, an tracheal rotary joint is fixedly connected to the upper side of the connecting sleeve, an induction sheet is fixedly connected between the connecting sleeve and the tracheal rotary joint, and a photoelectric limit switch is fixedly connected to the front side of the motor bracket.

[0008] Preferably, a polyurethane stopper is fixedly connected to the bottom of the front side of the base plate, and the diameter of the polyurethane stopper is larger than the bottom of the rear side of the motor bracket.

[0009] The above technical solution ensures that the motor bracket will not separate from the linear module during the sliding process, thereby protecting the motor bracket.

[0010] Preferably, the linear module includes a slide rail and a slider, the bottom surface of the slide rail is fixedly connected to the surface of the base plate, the surface of the slider is fixedly connected to the motor bracket, and the motor bracket is slidably connected to the base plate through the linear module and the pen-shaped cylinder.

[0011] Through the above technical solution, it is responsible for providing precise linear motion guidance to ensure that the motor bracket can slide up and down.

[0012] Preferably, a groove is provided on the front side of the photoelectric limit switch, and the outer side of the sensor plate is arranged inside the groove.

[0013] Through the above technical solution, interaction with the limit switch ensures accurate angle measurement.

[0014] Preferably, a spring is provided on the bottom of the suction nozzle, and the suction nozzle is designed to be replaceable and can adapt to electronic components of different shapes and sizes.

[0015] Through the above technical solution, different component types and sizes can be replaced, increasing the versatility of the equipment.

[0016] Preferably, the photoelectric limit switch has high sensitivity and can accurately measure and feed back the rotation angle data of the stepper motor.

[0017] The above technical solution ensures that components can be accurately placed in predetermined locations and provides feedback on erroneous data.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] In the utility model, the R-axis is rotated 360 degrees by rotating the stepper motor, and a 360-degree angle photoelectric sensing switch is installed on the side of the motor. The Z-axis pushes the motor bracket to move downward through the linear guide slider through the air intake of the pen-shaped cylinder, and then pushes the motor bracket to move upward through the linear guide slider through the air closing of the pen-shaped cylinder, thereby realizing the rotation of the R-axis and the up and down movement of the Z-axis to absorb the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the pen-shaped cylinder ZR axis mounting head of the utility model;

[0021] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0022] Figure 3 This is a side view of the pen-shaped cylinder ZR axis mounting head of the utility model;

[0023] Figure 4 This is an exploded view of the pen-shaped cylinder ZR axis mounting head of the utility model.

[0024] In the figure: 1. Base plate; 2. Support plate; 3. Pen-shaped cylinder; 4. Linear module; 5. Polyurethane stopper; 6. Suction nozzle; 7. Copper sleeve; 8. Motor bracket; 9. Stepper motor; 10. Photoelectric limit switch; 11. Connecting sleeve; 12. Sensor plate; 13. Air pipe rotary joint. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1-4 As shown, the pen-shaped cylinder ZR axis placement head includes a base plate 1, which provides a stable base for the entire device. All other components are fixed or connected to the outside of the base plate 1. The upper side of the base plate 1 is fixedly connected to a support plate 2, which provides support for the pen-shaped cylinder 3 to ensure the stability of the entire placement head. A linear module 4 is installed on the front side of the support plate 2. The linear module 4 is responsible for providing precise linear motion guidance and is a key component of the Z-axis movement. A pen-shaped cylinder 3 is installed on the upper side of the support plate 2. The pen-shaped cylinder 3 achieves precise vertical position adjustment by pushing the motor bracket 8 up and down along the slide rail. The output end of the pen-shaped cylinder 3 is fixedly connected to the motor bracket 8. A stepper motor 9 is installed on the upper front side of the motor bracket 8. The stepper motor 9 is installed on the motor bracket 8 and is responsible for the rotation control of the R axis. The output end of the stepper motor 9 is fixedly connected to a copper sleeve 7, and a suction nozzle 6 is fixedly connected to the bottom of the copper sleeve 7. The copper sleeve 7 directly fixes the suction nozzle 6 and controls the precise control. The pick-up and placement direction of the suction nozzle 6 is adjusted by controlling the rotation angle. A connecting sleeve 11 is fixedly connected to the upper side of the stepper motor 9. A tracheal rotary joint 13 is fixedly connected to the upper side of the connecting sleeve 11. The connecting sleeve 11 is installed on the upper side of the stepper motor 9. This design allows the tracheal rotary joint 13 to rotate freely without affecting the operation of the cylinder. The addition of the tracheal rotary joint 13 reduces the distortion and wear of the pipeline, improves the reliability and maintenance cycle of the system, and provides suction to the suction nozzle 6 through the tracheal rotary joint 13 to suck the workpiece. A sensor sheet 12 is fixedly connected between the connecting sleeve 11 and the tracheal rotary joint 13. The sensor sheet 12 provides instructions for the photoelectric limit switch 10 to open or close the photoelectric limit switch 10. A photoelectric limit switch 10 is fixedly connected to the front side of the motor bracket 8. The photoelectric limit switch 10 is installed on the front side of the motor bracket 8. It has high sensitivity and is used to monitor and feedback the rotation angle of the stepper motor 9.

[0027] A polyurethane stopper 5 is fixedly connected to the bottom of the front side of the base plate 1. The diameter of the polyurethane stopper 5 is larger than the bottom of the rear side of the motor bracket 8, providing a blocking effect for the motor bracket 8, ensuring that the motor bracket 8 will not separate from the linear module 4 during the sliding process, thereby protecting the motor bracket 8.

[0028] The linear module 4 includes a slide rail and a slider. The bottom surface of the slide rail is fixedly connected to the surface of the base plate 1, and the surface of the slider is fixedly connected to the motor bracket 8. The motor bracket 8 is slidably connected to the base plate 1 through the linear module 4 and the pen-shaped cylinder 3. It is responsible for providing precise linear motion guidance and is a key component of the Z-axis motion.

[0029] A groove is provided on the front side of the photoelectric limit switch 10 , and the outer side of the sensing piece 12 is arranged inside the groove. The sensing piece 12 is arranged in the groove and interacts with the limit switch to ensure accurate angle measurement.

[0030] A spring is provided at the bottom of the suction nozzle 6. The suction nozzle 6 is designed to be replaceable and can adapt to electronic components of different shapes and sizes. A spring is provided at the bottom of the suction nozzle 6 to adapt to electronic components of different heights, thereby improving the adaptability and flexibility of the equipment. The suction nozzle 6 is replaceable and can be replaced according to different component types and sizes, thereby increasing the versatility of the equipment.

[0031] The photoelectric limit switch 10 has high sensitivity and can accurately measure and feed back the rotation angle data of the stepper motor 9, ensuring the accuracy of the measurement, ensuring that the component can be accurately placed in the predetermined position, and feeding back erroneous data.

[0032] It should be noted that the present invention is a pen-shaped cylinder ZR axis placement head. First, R axis control is performed: the control system sends a signal to the stepper motor 9 to rotate the stepper motor 9, instructing it to rotate to a preset specific angle. During the rotation of the stepper motor 9, the photoelectric limit switch 10 is used to sense between the sensor sheet 12. The system can ensure that the stepper motor 9 stops at a precise position, minimize the angle error, and help to correctly place the components. When processing tiny or highly sensitive electronic components, precise control of the rotation angle ensures that the suction nozzle 6 can be aligned with the correct direction of the component to be picked up or placed, thereby achieving precise operation. Secondly, Z axis control is performed. Control: The movement of the Z-axis is controlled by the pen-shaped cylinder 3, which drives the motor bracket 8 and the suction nozzle 6 to move vertically by receiving the air intake and air shut-off signals from the PLC. When the R-axis rotates into position, the pen-shaped cylinder 3 takes in air, causing the motor bracket 8 and the suction nozzle 6 to move downward until they touch the surface of the component. After reaching the target position, the system again fine-tunes the angle of the suction nozzle 6 by rotating the stepper motor 9 to ensure that the component can be accurately placed in the predetermined position. After the component is correctly placed, the pen-shaped cylinder 3 releases air, causing the motor bracket 8 and the suction nozzle 6 to move upward a little until the suction nozzle 6 reaches the specified position. The suction nozzle 6 releases the component according to the control system instructions to complete the assembly operation.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A pen-shaped cylinder ZR axis mounting head, comprising a base plate (1), characterized in that: The upper side of the bottom plate (1) is fixedly connected to a support plate (2), the front side of the support plate (2) is equipped with a linear module (4), the upper side of the support plate (2) is equipped with a pen-shaped cylinder (3), the output end of the pen-shaped cylinder (3) is fixedly connected to a motor bracket (8), the upper front side of the motor bracket (8) is equipped with a stepper motor (9), the output end of the stepper motor (9) is fixedly connected to a copper sleeve (7), the bottom of the copper sleeve (7) is fixedly connected to a suction nozzle (6), the upper side of the stepper motor (9) is fixedly connected to a connecting sleeve (11), the upper side of the connecting sleeve (11) is fixedly connected to an air pipe rotating joint (13), an induction sheet (12) is fixedly connected between the connecting sleeve (11) and the air pipe rotating joint (13), and the front side of the motor bracket (8) is fixedly connected to a photoelectric limit switch (10).

2. The pen-shaped cylinder ZR axis mounting head according to claim 1, characterized in that: A polyurethane stopper (5) is fixedly connected to the bottom of the front side of the base plate (1), and the diameter of the polyurethane stopper (5) is larger than the bottom of the rear side of the motor bracket (8).

3. The pen-shaped cylinder ZR axis mounting head according to claim 2, characterized in that: The linear module (4) comprises a slide rail and a slider; the bottom surface of the slide rail is fixedly connected to the surface of the base plate (1); the surface of the slider is fixedly connected to the motor bracket (8); and the motor bracket (8) is slidably connected to the base plate (1) via the linear module (4) and the pen-shaped cylinder (3).

4. The pen-shaped cylinder ZR axis mounting head according to claim 3, characterized in that: The photoelectric limit switch (10) is provided with a groove on the front side, and the outer side of the induction sheet (12) is arranged inside the groove.

5. The pen-shaped cylinder ZR axis mounting head according to claim 4, characterized in that: The bottom of the suction nozzle (6) is sleeved with a spring, and the suction nozzle (6) is designed to be replaceable and can adapt to electronic components of different shapes and sizes.

6. The pen-shaped cylinder ZR axis mounting head according to claim 5, characterized in that: The photoelectric limit switch (10) has high sensitivity and can accurately measure and feed back the rotation angle data of the stepping motor (9).

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