Slitting and winding device for high-flexibility cable production

Abstract

The utility model discloses a slitting and winding device for high-flexibility cable production, which comprises a rack, a slitting mechanism, a conveying mechanism, a wire guiding mechanism and a winding mechanism are sequentially and fixedly arranged at the top of the rack from left to right, and one end of the rack is fixedly connected with a discharging mechanism; the slitting mechanism comprises a machine shell, a controller is fixedly installed on the side face of the machine shell, and a wire inlet pipe and a wire outlet pipe are fixedly arranged at the two ends of the machine shell respectively. A protective sleeve of a high-flexibility cable is heated to be softened, subsequent winding and slitting are facilitated, the high-flexibility cable is wound through the material wheel, the high-flexibility cable is cut off through the arc-shaped blade after winding is completed, then the material wheel is turned over through the air cylinder and finally slides to the material frame along the sliding way, the baffle is used for blocking the material wheel, automatic discharging is achieved, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of high-flexible cable production, in particular to a slitting and winding device for high-flexible cable production. Background Art

[0002] High-flex cable is a kind of wire and cable product with high flexibility, wear resistance and tensile strength, which is widely used in electronic equipment, automobiles, ships, machine tools and other fields. When processing the cable, a slitting and winding device is required to perform slitting and winding respectively.

[0003] When the cable slitting and reeling equipment on the market is used, it is generally cut by a cylinder-driven cutter and then reeled by a motor-driven reel. After the reel reels the cable, it needs to be removed manually or by manually operated mechanical equipment, which is inconvenient to use and leads to low efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a slitting and winding device for producing high-flexible cables to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slitting and winding device for high-flexible cable production, comprising a frame, a slitting mechanism, a conveying mechanism, a conductor mechanism and a winding mechanism are fixedly arranged on the top of the frame from left to right in sequence, and a discharging mechanism is fixedly connected to one end of the frame;

[0006] The slitting mechanism includes a casing, a controller is fixedly installed on the side of the casing, an inlet pipe and an outlet pipe are fixedly arranged at both ends of the casing, a first connecting pipe extending to the inside of the casing is fixedly connected to the outlet pipe, one end of the first connecting pipe located in the casing is fixedly connected to a slitting disk, the outer ring of the slitting disk is rotatably connected to a first driven gear, a fixing seat and a forward and reverse motor are fixedly installed at the bottom of the inner wall of the casing, a softening mechanism is fixedly installed on the fixing seat, the softening mechanism includes a heat conducting pipe and end plates at both ends of the heat conducting pipe, a sleeve is provided on the outer side between the two end plates, and a spiral heating pipe is provided on the surface of the heat conducting pipe, wherein One end of the end plate facing away from the heat conducting pipe is fixedly provided with a second connecting pipe connected with the heat conducting pipe, and one end of the second connecting pipe facing away from the end plate is fixedly connected with a circular ring, and one end of the inlet pipe located on the inner side of the casing is fixedly connected with the other end of the heat conducting pipe, and the output end of the forward and reverse motor is fixedly connected with a first driving gear meshing with a first driven gear, and a side surface of the first driven gear is provided with an annular groove engaged with the circular ring, and the side surface of the slitting disk is rotatably connected with three arc-shaped blades, and the ends of the three arc-shaped blades are rotatably connected with connecting rods, and the ends of the three connecting rods away from the arc-shaped blades are rotatably connected with the side surface of the first driven gear;

[0007] The winding mechanism comprises a fixed frame, both sides of the inner wall of the fixed frame are rotatably connected with movable plates, a connecting rod is fixedly connected between the two movable plates, a material wheel is rotatably connected in the fixed frame, both ends of the material wheel are fixedly connected with shaft rods, the two shaft rods are respectively located on two movable plates, one end of one of the shaft rods away from the material wheel is fixedly connected with a second driven gear, a material winding motor is fixedly installed on one side of the fixed frame, and the output end of the material winding motor is fixedly connected with a second driving gear meshed with the second driven gear, and under the gravity of the material wheel, the second driven gear meshes with the second driving gear and will not disengage;

[0008] The discharging mechanism comprises a material rack, and cylinders are rotatably connected to both sides of the inner wall of the material rack, and the output ends of the two cylinders are rotatably connected to the two movable plates through pins.

[0009] Preferably, the conveying mechanism includes a fixed shell, both ends of the fixed shell are set to be openings, an upper wire feeding rod and a lower wire feeding rod are rotatably connected inside the fixed shell, the lower wire feeding rod is located below the upper wire feeding rod, a driving motor is fixedly installed at one end of the fixed shell, the output end of the driving motor is transmission-connected to the upper wire feeding rod, and anti-slip grooves are provided on the surfaces of the upper wire feeding rod and the lower wire feeding rod.

[0010] Preferably, the guide wire mechanism comprises a base plate, a bracket is fixedly provided on the top of the base plate, two wheel rods are rotatably connected inside the bracket, and a plurality of guide wire wheels are fixedly provided on both of the wheel rods.

[0011] Preferably, slideways are fixedly provided at both ends of one side of the top of the material rack, and a baffle is fixedly provided on the other side of the top of the material rack.

[0012] Preferably, the controller is electrically connected to the forward and reverse motors, the spiral heating tube, the coiling motor, the driving motor and the two cylinders.

[0013] Preferably, the three arc-shaped blades are distributed in a triangle, and the three connecting rods are distributed in a triangle.

[0014] Compared with the prior art, the beneficial effects of the utility model are: the high-flexible cable is driven to move by the conveying mechanism and the rotating material wheel, the high-flexible cable is first heated, and the protective cover of the high-flexible cable is heated to soften it, which is convenient for the subsequent winding and slitting. The material wheel winds the high-flexible cable, and after the winding is completed, the high-flexible cable is cut by the arc-shaped blade, and then the material wheel is flipped by the cylinder, and finally slides along the slide to the material rack, the baffle is used to block the material wheel, automatically unloads, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a cross-sectional view of the slitting mechanism of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the conveying mechanism of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the wire mechanism of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the winding mechanism of the utility model;

[0020] Figure 6 It is a structural schematic diagram of the discharging mechanism of the utility model;

[0021] Figure 7 It is a structural schematic diagram of the softening mechanism of the utility model;

[0022] Figure 8 It is a side view of the slitting disc and the first driven gear of the utility model;

[0023] Fig. 9 It is a side view of the first driven gear of the utility model;

[0024] Fig.10 It is a side view of the cutting disc of the utility model.

[0025] In the figure: 1. frame; 2. slitting mechanism; 201. housing; 202. softening mechanism; 2021. end plate; 2022. ring; 2023. heat pipe; 2024. spiral heating pipe; 2025. sleeve; 203. slitting disc; 204. first driven gear; 205. outlet pipe; 206. inlet pipe; 207. forward and reverse motor; 208. first driving gear; 209. fixing seat; 210. annular groove; 211. connecting rod; 212. arc blade; 3. conveying mechanism ; 31. Fixed shell; 32. Driving motor; 33. Upper wire feeding rod; 34. Lower wire feeding rod; 4. Wire guide mechanism; 41. Bottom plate; 42. Bracket; 43. Wheel rod; 44. Wire guide wheel; 5. Winding mechanism; 51. Fixed frame; 52. Movable plate; 53. Connecting rod; 54. Material wheel; 55. Winding motor; 56. Second driving gear; 57. Second driven gear; 58. Shaft rod; 6. Discharging mechanism; 61. Material rack; 62. Baffle; 63. Slide; 64. Cylinder; 7. Controller. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0027] See also Figure 1-10The utility model provides a slitting and winding device for high-flexible cable production, comprising a frame 1, a slitting mechanism 2, a conveying mechanism 3, a wire guide mechanism 4 and a winding mechanism 5 are fixedly arranged on the top of the frame 1 from left to right, and a discharging mechanism 6 is fixedly connected to one end of the frame 1;

[0028] When in use, the frame 1 fixes the slitting mechanism 2 , the conveying mechanism 3 , the wire guide mechanism 4 and the winding mechanism 5 , and the discharging mechanism 6 is docked at one end of the frame 1 .

[0029] The slitting mechanism 2 includes a casing 201, a controller 7 is fixedly installed on the side of the casing 201, an inlet pipe 206 and an outlet pipe 205 are fixedly arranged at both ends of the casing 201, a first connecting pipe extending to the inside of the casing 201 is fixedly connected to the outlet pipe 205, one end of the first connecting pipe located in the casing 201 is fixedly connected to a slitting disk 203, the outer ring of the slitting disk 203 is rotatably connected to a first driven gear 204, a fixing seat 209 and a forward and reverse motor 207 are fixedly installed at the bottom of the inner wall of the casing 201, a softening mechanism 202 is fixedly installed on the fixing seat 209, the softening mechanism 202 includes a heat conducting pipe 2023 and end plates 2021 at both ends of the heat conducting pipe 2023, a sleeve 2025 is sleeved on the outer side between the two end plates 2021, a spiral heating pipe 2024 is sleeved on the surface of the heat conducting pipe 2023, and one of the end plates 2021 is away from the heat conducting pipe 2 One end of 023 is fixedly provided with a second connecting pipe connected to the heat conducting pipe 2023, and one end of the second connecting pipe facing away from the end plate 2021 is fixedly connected to a circular ring 2022. One end of the inlet pipe 206 located on the inner side of the casing 201 is fixedly connected to the other end of the heat conducting pipe 2023. The output end of the forward and reverse motor 207 is fixedly connected to the first driving gear 208 meshing with the first driven gear 204. The side of the first driven gear 204 is provided with an annular groove 210 engaged with the circular ring 2022. The side of the cutting disk 203 is rotatably connected to three arc-shaped blades 212, and the ends of the three arc-shaped blades 212 are rotatably connected to connecting rods 211. The ends of the three connecting rods 211 away from the arc-shaped blades 212 are rotatably connected to the side of the first driven gear 204. The three arc-shaped blades 212 are distributed in a triangle, and the three connecting rods 211 are distributed in a triangle.

[0030] When in use, the high-flexible cable passes through the inlet pipe 206 and finally passes through the outlet pipe 205. The softening mechanism 202 heats the high-flexible cable passing through the heat-conducting pipe 2023 to a certain temperature through the spiral heating tube 2024, so that the protective cover of the high-flexible cable becomes soft due to the heat, which is convenient for the winding and slitting of the high-flexible cable. When slitting is required, the forward and reverse motor 207 drives the first driving gear 208 to rotate, and the first driving gear 208 drives the first driven gear 204 to rotate. The first driven gear 204 drives the three arc-shaped blades 212 to rotate through the three connecting rods 211. The three arc-shaped blades 212 are first staggered and then merged, so as to cut the high-flexible cable. When the forward and reverse motor 207 rotates in the reverse direction, the first driving gear 208 rotates in the reverse direction, driving the three arc-shaped blades 212 to reset.

[0031] The winding mechanism 5 includes a fixed frame 51, both sides of the inner wall of the fixed frame 51 are rotatably connected with movable plates 52, a connecting rod 53 is fixedly connected between the two movable plates 52, a material wheel 54 is rotatably connected in the fixed frame 51, both ends of the material wheel 54 are fixedly connected with shafts 58, the two shafts 58 are respectively located on the two movable plates 52, one end of one of the shafts 58 away from the material wheel 54 is fixedly connected with a second driven gear 57, a winding motor 55 is fixedly installed on one side of the fixed frame 51, and the output end of the winding motor 55 is fixedly connected with a second driving gear 56 meshing with the second driven gear 57;

[0032] When in use, the winding motor 55 drives the second driving gear 56 to rotate, the second driving gear 56 drives the second driven gear 57 to rotate, and the second driven gear 57 drives the material wheel 54 to rotate, so that the material wheel 54 reels the high-flexible cable.

[0033] The discharging mechanism 6 includes a material rack 61, both sides of the inner wall of the material rack 61 are rotatably connected with cylinders 64, the output ends of the two cylinders 64 are rotatably connected with the two movable plates 52 through pins, and both ends of one side of the top of the material rack 61 are fixedly provided with slideways 63, and the other side of the top of the material rack 61 is fixedly provided with a baffle 62;

[0034] When in use, the two cylinders 64 work simultaneously to drive the two movable plates 52 to flip, and the two movable plates 52 flip the material wheel 54. After flipping to a certain angle, the material wheel 54 slides out of the two movable plates 52 and slides onto the material rack 61 along the slide 63. The baffle 62 is used to block the material wheel 54 to prevent it from falling.

[0035] The conveying mechanism 3 includes a fixed shell 31, both ends of the fixed shell 31 are set as openings, the interior of the fixed shell 31 is rotatably connected with an upper wire feeding rod 33 and a lower wire feeding rod 34, the lower wire feeding rod 34 is located below the upper wire feeding rod 33, one end of the fixed shell 31 is fixedly installed with a driving motor 32, the output end of the driving motor 32 is transmission-connected with the upper wire feeding rod 33, and the surfaces of the upper wire feeding rod 33 and the lower wire feeding rod 34 are both provided with anti-slip grooves;

[0036] When in use, the driving motor 32 drives the upper wire feeding rod 33 to rotate, and the upper wire feeding rod 33 cooperates with the lower wire feeding rod 34 to drive the high-flexible cable to move forward.

[0037] The wire guide mechanism 4 includes a bottom plate 41, a bracket 42 is fixedly arranged on the top of the bottom plate 41, two wheel rods 43 are rotatably connected inside the bracket 42, and a plurality of wire guide wheels 44 are fixedly arranged on the two wheel rods 43;

[0038] When in use, the guide wheel 44 through which the high-flexible cable passes is adjusted according to actual needs, and the guide wheel 44 guides the movement trajectory of the high-flexible cable.

[0039] The controller 7 is electrically connected to the forward and reverse motors 207 , the spiral heating tube 2024 , the coiling motor 55 , the driving motor 32 and the two cylinders 64 .

[0040] When the embodiment of the present application is in use: the forward and reverse motors 207, the spiral heating tube 2024, the winding motor 55, the drive motor 32 and the two cylinders 64 are controlled by the controller 7. The model of the controller 7 is TMS320F28034PAGT. The high-flexible cable passes through the inlet pipe 206 and finally passes through the outlet pipe 205. The softening mechanism 202 heats the high-flexible cable passing through the heat-conducting tube 2023 to a certain temperature through the spiral heating tube 2024, so that the protective cover of the high-flexible cable becomes soft due to the heat, which is convenient for the winding and slitting of the high-flexible cable. The high-flexible cable moves to the material wheel 54 after passing through the conveying mechanism 3 and the conductor mechanism 4. The drive motor 32 drives the upper wire feeding roller 33 to rotate, and the upper wire feeding roller 33 cooperates with the lower wire feeding roller 34 to drive the high-flexible cable to move forward. The winding motor 55 drives the second driving gear 56 to rotate, and the second driving gear 56 drives the second driven gear 57 to rotate. The driven gear 57 drives the material wheel 54 to rotate, so that the material wheel 54 reels the high-flexible cable. When slitting is required, the forward and reverse motor 207 drives the first driving gear 208 to rotate, and the first driving gear 208 drives the first driven gear 204 to rotate. The first driven gear 204 drives the three arc-shaped blades 212 to rotate through three connecting rods 211. The three arc-shaped blades 212 are first staggered and then merged, so as to cut the high-flexible cable. When the forward and reverse motor 207 rotates in the reverse direction, the first driving gear 208 rotates in the reverse direction, driving the three arc-shaped blades 212 to reset. After the material wheel 54 is rolled up, the two cylinders 64 work at the same time to drive the two movable plates 52 to flip, and the two movable plates 52 flip the material wheel 54. When flipped to a certain angle, the material wheel 54 slides out of the two movable plates 52 and slides along the slide 63 to the material rack 61. The baffle 62 is used to block the material wheel 54 to prevent the material wheel 54 from falling.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A slitting and winding device for producing high-flexible cables, comprising a frame (1), a slitting mechanism (2), a conveying mechanism (3), a wire guide mechanism (4) and a winding mechanism (5) are fixedly arranged on the top of the frame (1) from left to right in sequence, and a discharging mechanism (6) is fixedly connected to one end of the frame (1), characterized in that: The slitting mechanism (2) comprises a casing (201), a controller (7) is fixedly mounted on a side of the casing (201), an inlet pipe (206) and an outlet pipe (205) are respectively fixedly arranged at both ends of the casing (201), a first connecting pipe (206) extending to the inside of the casing (201) is fixedly connected to the outlet pipe (205), one end of the first connecting pipe located inside the casing (201) is fixedly connected to a slitting disc (203), and the outer ring of the slitting disc (203) is rotatably connected to a first connecting pipe (206) and an outlet pipe (205) are fixedly connected to the outlet pipe (205). a driven gear (204); a fixing seat (209) and a forward and reverse motor (207) are fixedly mounted on the bottom of the inner wall of the housing (201); a softening mechanism (202) is fixedly mounted on the fixing seat (209); the softening mechanism (202) comprises a heat conducting pipe (2023) and end plates (2021) at both ends of the heat conducting pipe (2023); a sleeve (2025) is sleeved on the outer side between the two end plates (2021); and a spiral heating element (2025) is sleeved on the surface of the heat conducting pipe (2023). The heat conducting pipe (2024) is provided with a second connecting pipe in communication with the heat conducting pipe (2023) at one end of the end plate (2021) facing away from the heat conducting pipe (2023), and a ring (2022) is fixedly connected to one end of the second connecting pipe facing away from the end plate (2021); one end of the inlet pipe (206) located on the inner side of the housing (201) is fixedly connected to the other end of the heat conducting pipe (2023); and the output end of the forward and reverse motor (207) is fixedly connected to a first driven gear ( 204), the first driven gear (204) is meshed with a first driving gear (208), the side of the first driven gear (204) is provided with an annular groove (210) engaged with the ring (2022), the side of the slitting disk (203) is rotatably connected to three arc-shaped blades (212), the ends of the three arc-shaped blades (212) are rotatably connected to connecting rods (211), and the ends of the three connecting rods (211) away from the arc-shaped blades (212) are rotatably connected to the side of the first driven gear (204); The winding mechanism (5) comprises a fixed frame (51), both sides of the inner wall of the fixed frame (51) are rotatably connected with movable plates (52), a connecting rod (53) is fixedly connected between the two movable plates (52), a material wheel (54) is rotatably connected inside the fixed frame (51), both ends of the material wheel (54) are fixedly connected with shafts (58), the two shafts (58) are respectively located on the two movable plates (52), one end of one of the shafts (58) away from the material wheel (54) is fixedly connected with a second driven gear (57), a winding motor (55) is fixedly installed on one side of the fixed frame (51), and the output end of the winding motor (55) is fixedly connected with a second driving gear (56) meshing with the second driven gear (57); The discharging mechanism (6) comprises a material rack (61), both sides of the inner wall of the material rack (61) are rotatably connected to cylinders (64), and the output ends of the two cylinders (64) are rotatably connected to the two movable plates (52) respectively through pins.

2. A slitting and winding device for producing high-flexible cables according to claim 1, characterized in that: The conveying mechanism (3) comprises a fixed shell (31), both ends of the fixed shell (31) are set as openings, an upper wire feeding roller (33) and a lower wire feeding roller (34) are rotatably connected inside the fixed shell (31), the lower wire feeding roller (34) is located below the upper wire feeding roller (33), a driving motor (32) is fixedly installed at one end of the fixed shell (31), the output end of the driving motor (32) is transmission-connected to the upper wire feeding roller (33), and anti-slip grooves are provided on the surfaces of the upper wire feeding roller (33) and the lower wire feeding roller (34).

3. The slitting and winding device for producing high-flexible cables according to claim 1, characterized in that: The wire guide mechanism (4) comprises a bottom plate (41), a bracket (42) is fixedly arranged on the top of the bottom plate (41), two wheel rods (43) are rotatably connected inside the bracket (42), and a plurality of wire guide wheels (44) are fixedly arranged on the two wheel rods (43).

4. The slitting and winding device for producing high-flexible cables according to claim 1, characterized in that: Slideways (63) are fixedly provided at both ends of one side of the top of the material rack (61), and a baffle (62) is fixedly provided on the other side of the top of the material rack (61).

5. The slitting and winding device for producing high-flexible cables according to claim 1, characterized in that: The controller (7) is electrically connected to the forward and reverse motors (207), the spiral heating tube (2024), the coiling motor (55), the driving motor (32) and the two cylinders (64).

6. The slitting and winding device for producing high-flexible cables according to claim 1, characterized in that: The three arc-shaped blades (212) are distributed in a triangle, and the three connecting rods (211) are distributed in a triangle.

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