Precise scutching knitting machine

By designing a precision open-frame knitting machine, the sliding mechanism is used to achieve independent adjustment and overall adjustment of the triangle components, the cumbersome problem of the triangular adjustment method of the pressure needle in the prior art is solved, and the rapid production and efficient adjustment of various types of fabrics are achieved.

CN222499581UActive Publication Date: 2025-02-18FUJIAN XINGFANG PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421329657.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The triangular adjustment method of the existing double-sided ribbed fabric knitting machine can only adjust the height, and the operation is cumbersome, making it difficult to meet the needs of making different types of fabrics.

Method used

A precision open-frame knitting machine is designed, which uses a triangle assembly composed of a lower flat needle triangle, a lower half needle triangle and a lower needle triangle. The independent adjustment and overall adjustment of the triangle assembly are achieved through a sliding mechanism to simplify operation.

Benefits of technology

It realizes flexible sorting and combination of triangular components, and can quickly make multiple types of fabrics, improves adjustment effect and operational convenience, and ensures the quality of weaving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a precise scutching knitting machine which comprises a triangular base, a triangular assembly located on the triangular base and a knitting needle matched with the triangular assembly, the knitting needle is located on a needle cylinder, and the triangular assembly is composed of a lower plain stitch triangle, a lower half needle triangle and a lower needle outlet triangle. The lower plain needle triangle, the lower half needle triangle and the lower needle outlet triangle are all fixed on the fixing plate through bolts, and the fixing plate on the lower needle outlet triangle is fixed on the sliding plate through a first sliding mechanism; the fixing plates on the lower plain needle triangle and the lower half needle triangle are fixed on the sliding plate through a second sliding mechanism; the sliding plate is fixed on the mounting plate through a third sliding mechanism, and the mounting plate is fixed on the triangular seat through the third sliding mechanism. According to the precise scutching knitting machine, the three types of triangles are combined in sequence, various types of cloth can be manufactured, meanwhile, the needle rail curve design of the triangles is smoother, the pressure on a needle shaft of a knitting needle during high-speed operation can be reduced, and the weaving quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of knitting machines, in particular to a precision open-width knitting machine. Background Art

[0002] The needle pressing cam is a key component of a double-sided rib cloth knitting machine. In order to ensure the quality of the weaving, the position of the needle pressing cam needs to be adjusted. In order to improve the adjustment effect, the prior art (CN111549440B) discloses a needle pressing cam of a double-sided rib knitting machine, which is provided with an adjustment plate position adjustment mechanism and a needle pressing cam position adjustment mechanism, so that the position of the adjustment plate can be adjusted to achieve overall adjustment, and the position of the needle pressing cam can be adjusted to achieve independent adjustment of the needle pressing cam.

[0003] Although the above technology can realize overall adjustment and independent adjustment of the triangle, it can only adjust the height of the triangle. The pressing triangle is usually composed of multiple triangles. When different types of fabrics need to be made, different types of pressing triangles need to be replaced, which is more cumbersome.

[0004] In view of the defects existing in the above prior art, it is necessary to further improve it to make it more practical so as to meet the actual usage. Utility Model Content

[0005] The purpose of the utility model is to provide a precision open-width knitting machine to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a precision open width knitting machine, comprising a cam seat, a cam assembly located on the cam seat, and a knitting needle matched with the cam assembly, wherein the knitting needle is located on a needle cylinder,

[0007] The cam assembly consists of a lower flat needle cam, a lower half needle cam and a lower needle exit cam, and the lower flat needle cam, the lower half needle cam and the lower needle exit cam are all bolted to a fixed plate.

[0008] The fixed plate on the lower needle outlet triangle is fixed to the sliding plate through a first sliding mechanism;

[0009] The fixing plates on the lower flat needle cam and the lower half needle cam are fixed to the sliding plate through a second sliding mechanism;

[0010] The sliding plate is fixed on the mounting plate through a third sliding mechanism, and the mounting plate is fixed on the triangular seat through the third sliding mechanism.

[0011] As the preferred technical solution:

[0012] In the precision open-width knitting machine as described above, the first sliding mechanism and the third sliding mechanism have the same structure, both of which are linear guide rail slider structures, the first sliding mechanism is arranged horizontally, and the third sliding mechanism is arranged vertically.

[0013] Through the above technical solution, the fixed plate on the lower needle outlet triangle can move laterally on the sliding plate, and the sliding plate can move vertically on the mounting plate. At the same time, the mounting plate can also move vertically on the triangle seat, so that the four groups of triangle components can be moved as a whole or adjusted and moved individually.

[0014] In the precision open-width knitting machine as described above, the sides of the fixing plates on the lower flat needle cam and the lower half needle cam extend horizontally outward to form side plates.

[0015] The second sliding mechanism includes a partition plate with a hollow structure, which is welded and fixed to the sliding plate. The top surface of the partition plate is open, and a group of guide rods are welded and connected to the inner wall of the partition plate. The guide rods pass through the sliding block, and the sliding block is bolted to the side plate. A vertical rod vertically passes through the sliding block, and the top of the vertical rod is welded to the side plate.

[0016] Through the above technical solution, the sliding block can move in a straight line on the guide rod, and then the side plate can move synchronously with the sliding block, so that the lower flat needle triangle and the lower half needle triangle can move in a straight line through the side plate, and the lower needle output triangle can move in a straight line through the linear guide slider structure, so that the lower flat needle triangle, the lower half needle triangle and the lower needle output triangle can be adjusted independently, which is convenient for sorting and combination.

[0017] In the above-mentioned precision open-width knitting machine, the two ends of the sliding plate are respectively welded to the limiting block and the protrusion, and the protrusion is penetrated by a locking screw threadedly connected thereto.

[0018] Through the above technical scheme, when the lower flat needle cam, the lower half needle cam and the lower needle outlet cam are arranged and combined, the limit block cooperates with the locking screw to clamp and limit the lower flat needle cam, the lower half needle cam and the lower needle outlet cam to avoid shaking of the three under the high-speed movement of the knitting needle, thereby ensuring the weaving quality.

[0019] In the precision open-width knitting machine as described above, three groups of grooves are provided on the sliding plate, each group of grooves has two grooves, and the backs of the lower flat needle cam and the lower half needle cam are provided with limiting protrusions matched with the grooves.

[0020] Through the above technical solution, after the adjustment of the lower flat needle cam and the lower half needle cam is completed, the limiting protrusion cooperates with the groove to further limit the lower flat needle cam and the lower half needle cam, so as to ensure the overall limiting effect.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] (1) The precision open-width knitting machine is provided with a lower flat needle cam, a lower half needle cam and a lower needle exit cam. The three types of cams can be arranged and combined to produce various types of fabrics. At the same time, the needle track curve design of the cam is smoother, which can reduce the pressure on the needle shaft of the knitting needle during high-speed operation, which is beneficial to ensure the quality of weaving.

[0023] (2) The precision open-width knitting machine has four sets of cam assemblies. Each set of cam assemblies can slide on the mounting plate through a sliding plate, so that the height of each set of cam assemblies can be adjusted. At the same time, the mounting plate can slide on the cam seat, so that the four sets of cam assemblies can be adjusted synchronously. Therefore, the device can be adjusted individually or as a whole, thereby improving the adjustment effect.

[0024] (3) The precision open-width knitting machine is provided with a first sliding mechanism and a second sliding mechanism. The lower flat needle cam, the lower half needle cam and the lower needle exit cam can slide independently, so that the three can be quickly sorted and combined according to the different types of fabrics to be made, and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a front view longitudinal section of the utility model;

[0026] Figure 2 It is a side view of the lower flat needle cam, the lower half needle cam and the lower needle exit cam of the utility model;

[0027] Figure 3 It is a side longitudinal section view of the partition plate and the side plate of the utility model;

[0028] Figure 4 This is a front longitudinal section view of the partition plate and the side plate of the utility model;

[0029] Figure 5 It is a side view of the sliding plate and the groove of the utility model.

[0030] In the figure: 1. triangle seat; 2. lower flat needle triangle; 3. lower half needle triangle; 4. lower needle triangle; 5. fixed plate; 6. sliding plate; 7. mounting plate; 8. partition plate; 9. side plate; 10. guide rod; 11. sliding block; 12. vertical rod; 13. limit block; 14. protrusion; 15. locking screw; 16. groove; 17. knitting needle; 18. needle cylinder. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1-Figure 2 The utility model provides a technical solution: a precision open width knitting machine, comprising a cam seat 1, a cam assembly located on the cam seat 1, and a knitting needle 17 matched with the cam assembly, the knitting needle 17 is located on a needle cylinder 18, and the cam assembly is composed of a lower flat needle cam 2, a lower half needle cam 3 and a lower needle outlet cam 4.

[0033] When the knitting needle 17 moves at high speed with the needle cylinder 18, the butt of the knitting needle 17 can move in the needle tracks in the lower flat needle triangle 2, the lower half needle triangle 3 and the lower needle triangle 4, so that the knitting needle 17 can move to realize the weaving operation.

[0034] like Figure 1-2 As shown, the lower flat needle triangle 2, the lower half needle triangle 3 and the lower needle outlet triangle 4 are all bolted to the fixed plate 5, the fixed plate 5 on the lower needle outlet triangle 4 is fixed to the sliding plate 6 through a first sliding mechanism, the fixed plate 5 on the lower flat needle triangle 2 and the lower half needle triangle 3 is fixed to the sliding plate 6 through a second sliding mechanism, the sliding plate 6 is fixed to the mounting plate 7 through a third sliding mechanism, and the mounting plate 7 is fixed to the triangle seat 1 through the third sliding mechanism. The structures of the first sliding mechanism and the third sliding mechanism are consistent, and both are linear guide rail slider structures. The first sliding mechanism is horizontally arranged, and the third sliding mechanism is vertically arranged.

[0035] When the equipment is being debugged, it is necessary to synchronously adjust the positions of the lower flat needle triangle 2, the lower half needle triangle 3 and the lower needle outlet triangle 4. During adjustment, the sliding plate 6 can be slid on the mounting plate 7, and then each group of triangle components can be moved individually. When the mounting plate 7 is moved on the triangle seat 1, the four groups of triangle components can be moved synchronously, and then the device can be adjusted and moved as a whole, or a single group can be adjusted and moved, thereby improving the adjustment effect.

[0036] After the sliding plate 6 and the mounting plate 7 are adjusted, in order to keep the sliding plate 6 and the mounting plate 7 in a fixed state, corresponding limiting components are further provided, such as being locked and fixed by bolts.

[0037] like Figure 1-4As shown, the sides of the fixed plates 5 on the lower flat needle triangle 2 and the lower half needle triangle 3 extend horizontally outward to form side plates 9, and the second sliding mechanism includes a partition plate 8 with a hollow structure, which is welded and fixed to the sliding plate 6, and the top surface of the partition plate 8 is open. A group of guide rods 10 are welded and connected to the inner wall of the partition plate 8, and the guide rods 10 pass through the sliding block 11, and the sliding block 11 is bolted to the side plate 9. A vertical rod 12 vertically penetrates the sliding block 11, and the top of the vertical rod 12 is welded to the side plate 9.

[0038] The lower needle cam 4 can be moved horizontally along the Y direction through the first sliding mechanism, and the lower flat needle cam 2 and the lower half needle cam 3 can be moved horizontally on the partition plate 8 through the side plate 9. However, when the three need to be sorted and combined, since the vertical rod 12 can be moved vertically on the sliding block 11, the lower flat needle cam 2 and the lower half needle cam 3 can be moved horizontally along the Y direction and at the same time, they can also be moved along the X direction.

[0039] When the lower flat needle triangle 2 or the lower half needle triangle 3 is pulled, the lower flat needle triangle 2 can cross the lower half needle triangle 3 and the lower needle exit triangle 4, and the lower half needle triangle 3 can cross the lower flat needle triangle 2 and the lower needle exit triangle 4, and then the positions of the lower flat needle triangle 2 and the lower half needle triangle 3 can be exchanged, and the positions of the lower half needle triangle 3 and the lower needle exit triangle 4 can also be exchanged.

[0040] like Figure 2 and Figure 5 As shown, the two ends of the sliding plate 6 are respectively welded to a limit block 13 and a protrusion 14, and the protrusion 14 is penetrated by a locking screw 15 threadedly connected thereto. The sliding plate 6 is provided with three groups of grooves 16, and each group of grooves 16 has two grooves. The backs of the lower flat needle triangle 2 and the lower half needle triangle 3 are provided with limit protrusions that are compatible with the grooves 16.

[0041] When the lower flat needle cam 2, the lower half needle cam 3 and the lower needle out cam 4 are assembled and arranged, a cam on the right side is engaged with the limit block 13, and at the same time, the locking screw 15 is turned on the protrusion 14, and the locking screw 15 can be engaged with a cam on the left side when moving. The locking screw 15 cooperates with the limit block 13 to tighten the cam to prevent displacement;

[0042] When the lower half needle triangle 3 and the lower needle outlet triangle 4 have completed their movement and reset, the limiting protrusions on both the lower half needle triangle 3 and the lower needle outlet triangle 4 can be inserted into the groove 16 again. The limiting protrusions cooperate with the groove 16 to further improve the overall tightening effect and avoid shaking caused by the high-speed movement of the knitting needle 17.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A precision open-width knitting machine, comprising a cam seat (1), a cam assembly located on the cam seat (1), and a knitting needle (17) matched with the cam assembly, wherein the knitting needle (17) is located on a needle cylinder (18). Features: The cam assembly is composed of a lower flat needle cam (2), a lower half needle cam (3) and a lower needle exit cam (4), and the lower flat needle cam (2), the lower half needle cam (3) and the lower needle exit cam (4) are all bolted to a fixing plate (5). The fixed plate (5) on the lower needle outlet triangle (4) is fixed on the sliding plate (6) via a first sliding mechanism; The fixed plates (5) on the lower flat needle cam (2) and the lower half needle cam (3) are fixed on the sliding plate (6) via a second sliding mechanism; The sliding plate (6) is fixed on the mounting plate (7) via a third sliding mechanism, and the mounting plate (7) is fixed on the triangular seat (1) via a third sliding mechanism.

2. A precision open width knitting machine according to claim 1, characterized in that: The first sliding mechanism and the third sliding mechanism have the same structure, both of which are linear guide rail slider structures. The first sliding mechanism is arranged horizontally, and the third sliding mechanism is arranged vertically.

3. A precision open width knitting machine according to claim 1, characterized in that: The side surfaces of the fixing plates (5) on the lower flat needle cam (2) and the lower half needle cam (3) extend outward horizontally to form side plates (9).

4. A precision open width knitting machine according to claim 3, characterized in that: The second sliding mechanism comprises a partition plate (8) of a hollow structure, wherein the partition plate (8) is welded and fixed on the sliding plate (6), the top surface of the partition plate (8) is open, a group of guide rods (10) are welded and connected to the inner wall of the partition plate (8), the guide rods (10) pass through a sliding block (11), the sliding block (11) is bolted to the side plate (9), a vertical rod (12) vertically passes through the sliding block (11), and the top end of the vertical rod (12) is welded and connected to the side plate (9).

5. The precision open width knitting machine according to claim 1, characterized in that: The two ends of the sliding plate (6) are respectively welded to a limit block (13) and a convex block (14), and the convex block (14) is penetrated by a locking screw (15) threadedly connected thereto.

6. A precision open width knitting machine according to claim 1, characterized in that: The sliding plate (6) is provided with three groups of grooves (16), each group of the grooves (16) having two grooves, and the backs of the lower flat needle cam (2) and the lower half needle cam (3) are provided with limiting protrusions matched with the grooves (16).

Citation Information

Patent Citations

  • A presser triangle for a double-sided rib knitting machine

    CN111549440B