Ceramic tile soaking treatment device
By designing a ceramic tile immersion treatment device that includes immersion sliding box, lifting rope assembly, positioning clamp assembly and water immersion control assembly, the problems of low efficiency and inaccurate control of existing equipment are solved, and efficient, safe and environmentally friendly Tile soaking treatment.
Patent Information
- Application Number
- CN202420744316.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing ceramic tile soaking equipment is inefficient, difficult to accurately control the soaking time and conditions, and lacks effective partitioning and batch processing capabilities, resulting in waste of resources and poor laying quality.
A tile immersion treatment device including an immersion sliding box, a lifting rope assembly, a positioning clamp assembly and a water immersion control assembly was designed. Through the cooperation of these components, batch processing of the tile, uniform moisture penetration, and precise control of immersion time is achieved. and safe and stable placement and removal of ceramic tiles.
It improves the quality and efficiency of tiles soaking, ensures the safety and environmental protection of construction, and provides strong technical support for tiles laying.
Smart Images

Figure CN222500933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile soaking, in particular to a tile soaking treatment device. Background Art
[0002] In the implementation of construction projects, tile laying plays a vital role. As a popular building decoration material, tiles are widely used in the walls, floors and even decorative elements of buildings due to their waterproof, wear-resistant and easy-to-clean characteristics. The quality of tile laying is directly related to the beauty and durability of the building. Therefore, in the entire construction process, the process and quality control of tile laying occupy a core position.
[0003] Before paving tiles, proper soaking of tiles is a key step to improve the quality of paving. This process is designed to ensure that the tiles can adhere firmly to the base surface after paving, prevent the problem of falling off or cracking due to insufficient water absorption, and also help improve the final appearance of the tiles. Therefore, the soaking treatment of tiles is closely related to the quality of paving, and the adequacy of soaking directly determines the success or failure of tile paving.
[0004] Although the importance of tile soaking is self-evident, there are still some challenges and limitations in the tile soaking equipment and technology currently available on the market. Traditional soaking methods usually rely on manual operations, which is not only inefficient, but also difficult to accurately control the soaking time and conditions, which can easily lead to waste of resources or insufficient soaking of tiles. In addition, existing soaking facilities often lack effective zoning and batch processing capabilities, further reducing work efficiency. During the removal and transfer of tiles, existing equipment is also difficult to avoid excessive moisture on the tile surface, which may not only affect the paving effect, but also bring construction safety risks.
[0005] How to solve the above technical problems is the subject faced by the present utility model. Summary of the invention
[0006] In order to address the deficiencies in the prior art, the utility model provides a reasonably designed, safe and reliable tile soaking treatment device, which, through the coordination of components such as a soaking sliding box, a lifting rope assembly, a positioning clamping assembly and a water soaking control assembly, not only improves the quality and efficiency of tile soaking, but also ensures the safety and environmental protection of the operation, providing strong technical support for tile laying work in construction.
[0007] The utility model solves the technical problem by adopting the following technical solution: a tile soaking treatment device, comprising a soaking base frame, a soaking box is arranged on the soaking base frame, a soaking sliding box is arranged in the soaking box and is slidably matched with the soaking box, a lifting rope assembly matched with the soaking sliding box is arranged on the soaking base frame, and a positioning clamping assembly matched with the lifting rope assembly and used to fix the soaking sliding box is arranged on the soaking base frame;
[0008] The immersion sliding box is provided with a water-permeable hole cooperating with the immersion box, the immersion base frame is provided with a water immersion control component cooperating with the immersion box, an output slot is provided at the bottom end of the immersion box, and the immersion sliding box is provided with a plurality of partition bracket components for partitioning tiles.
[0009] Preferably, two structural designs of lifting rope assemblies are provided, as follows:
[0010] First, the lifting rope assembly includes a lifting frame arranged on the positioning base frame, a stabilizing frame is arranged on the top surface of the lifting frame, a lifting winch is arranged on the stabilizing frame, and a connecting hinge rope connected to the immersion sliding box is arranged on the lifting winch.
[0011] Secondly, the lifting rope assembly includes guide frames respectively arranged on both sides of the soaking box, the guide frames are provided with guide wheels, and the soaking base frame is symmetrically provided with two groups of rope winches, and the two groups of rope winches are respectively located on both sides of the soaking box;
[0012] The rope winch is provided with a lifting rope, one end of which is fixed in the rope winch, and the other end of which is connected to one side of the immersion sliding box via the guide wheel, and the positioning clamping assembly is provided at one end of the immersion box.
[0013] Furthermore, the positioning and clamping assembly includes a positioning base arranged on the immersion base and cooperating with the lifting rope assembly, a clamping base is arranged on the positioning base, two clamping arms are symmetrically arranged on the clamping base, a synchronous driving unit cooperating with the two clamping arms is arranged on the clamping base, and a limit frame cooperating with the immersion sliding box is arranged on the clamping base.
[0014] Specifically, the clamping base is provided with a lifting unit that is slidably matched with the clamping base, the synchronous driving unit includes a horizontal frame provided on the clamping base, the horizontal frame is provided with a horizontal movement groove, and the clamping base is provided with a translation groove that is matched with the horizontal movement groove;
[0015] A driving frame which is vertically arranged with respect to the horizontal frame is horizontally arranged on the clamping base frame, a driving screw is arranged on the driving frame, a driving motor which cooperates with the driving screw is arranged on the driving frame, a driving bracket which cooperates with the driving screw is arranged on the driving frame, a driving connecting rod is symmetrically arranged on the driving bracket, two groups of connecting frames connected with the clamping arms are symmetrically arranged in the horizontal movable groove, and the connecting frames are hingedly connected with the driving connecting rod.
[0016] Furthermore, shock-absorbing arms are arranged on the side walls around the immersion sliding box, and sliding wheels that slide with the immersion box are arranged at the telescopic ends of the shock-absorbing arms. A shock-absorbing plate is arranged directly below the immersion sliding box, and a plurality of connecting shock-absorbing parts that cooperate with the immersion sliding box are arranged on the shock-absorbing plate; during soaking, the shock-absorbing plate contacts with the bottom of the immersion box.
[0017] Further, the partition bracket assembly includes sliding cross bars respectively arranged at both sides of the immersion sliding box, and a plurality of partition support frames are evenly arranged on the sliding cross bar along the length direction of the sliding cross bar, and the partition support frames are provided with sliding grooves matching with the sliding cross bar;
[0018] The partition support frame is provided with a positioning screw that cooperates with the sliding cross bar, and the partition support frame is provided with a vertical sliding frame located in the immersion sliding box. A partition telescopic rod is provided between the two vertical sliding frames, and partition sliding U blocks that slide and cooperate with the vertical sliding frames are provided at both ends of the partition telescopic rod.
[0019] Furthermore, the water volume immersion control component includes a water volume barrel arranged on the immersion base frame, the water volume barrel is provided with a water volume hose connected to the immersion box, and the water volume barrel is provided with a water pump cooperating with the water volume hose.
[0020] The utility model can realize batch processing of tiles through the design of the soaking sliding box and the use of the lifting rope assembly, which significantly improves the soaking efficiency. At the same time, the setting of the water-permeable holes ensures the uniform penetration of water into the tiles during the soaking process, thereby improving the laying quality and overall aesthetics of the tiles.
[0021] The addition of the water immersion control component in the utility model enables the water level and immersion time to be precisely controlled, avoiding insufficient or excessive immersion caused by human factors in traditional methods. This intelligent control helps ensure that each tile reaches the optimal immersion state, laying a solid foundation for subsequent paving work.
[0022] The utility model uses the synergistic effect of the lifting rope assembly and the positioning clamping assembly to make the process of putting in and taking out tiles safer and more stable, reducing the risk of tile breakage and personal injury caused by improper operation. In addition, the intelligently controlled water volume system helps save water resources and conforms to the concept of environmentally friendly construction.
[0023] The arrangement of the traveling wheels in the utility model enables the entire soaking device to be easily moved to meet the needs of different construction environments. At the same time, the design of the shock absorbing arm and the shock absorbing plate provides additional stability and shock absorbing effect during the movement and soaking process, ensuring the smooth progress of the operation.
[0024] The design of the partition bracket assembly of the utility model allows for effective partitioning of tiles of different sizes and types, making the soaking process more orderly, easier to manage and operate. This partition processing capability greatly improves the flexibility and efficiency of the soaking operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0026] Figure 2 A schematic diagram of a three-dimensional structure of a preferred embodiment of the utility model;
[0027] Figure 3 It is a three-dimensional schematic diagram of the cooperation between the immersion sliding box and the partition bracket assembly of the utility model;
[0028] Figure 4 It is a top view of the cooperation between the immersion sliding box and the partition bracket assembly of the utility model;
[0029] Figure 5 It is a partial structural schematic diagram of the positioning and clamping assembly of the utility model;
[0030] The accompanying drawings are marked as follows: 100, soaking base frame; 200, soaking box; 300, soaking sliding box; 310, shock absorbing arm; 320, sliding wheel; 330, shock absorbing plate; 340, connecting shock absorbing member; 400, lifting rope assembly; 411, lifting frame; 412, stabilizing frame; 413, lifting winch; 421, guide frame; 422, guide wheel; 423, rope winch; 500, positioning clamping assembly; 510, positioning base frame; 520, clamping base frame; 530, clamping arm; 540, synchronous drive unit Yuan; 541, horizontal frame; 542, horizontal moving groove; 543, driving frame; 544, driving screw; 545, driving bracket; 546, driving connecting rod; 547, connecting frame; 550, limiting frame; 560, lifting unit; 600, water immersion component; 610, water bucket; 700, partition bracket assembly; 710, sliding cross bar; 720, partition fulcrum frame; 730, positioning screw; 740, vertical sliding frame; 750, partition telescopic rod; 760, partition sliding U block; 770, fastening screw; Specific embodiments
[0031] See also Figures 1 to 5 As shown, a tile soaking treatment device comprises a soaking base frame 100, a soaking box 200 is arranged on the soaking base frame 100, a soaking sliding box 300 slidably matched with the soaking box 200 is arranged in the soaking box 200, a lifting rope assembly 400 matched with the soaking sliding box 300 is arranged on the soaking base frame 100, and a positioning clamping assembly 500 matched with the lifting rope assembly 400 and used to fix the soaking sliding box 300 is arranged on the soaking base frame 100;
[0032] The immersion sliding box 300 is provided with a water-permeable hole that cooperates with the immersion box 200, the immersion base frame 100 is provided with a water immersion control component that cooperates with the immersion box 200, an output slot is provided at the bottom end of the immersion box 200, and the immersion sliding box 300 is provided with a plurality of partition bracket components 700 for partitioning tiles.
[0033] Preferably, the soaking base is provided with a plurality of movable wheels.
[0034] Specifically, the core of the device is a soaking base frame 100, on which a soaking box 200 is provided for storing water for soaking tiles. The soaking sliding box 300 is located in the soaking box 200 and can be moved up and down in the soaking box 200 through a lifting rope assembly 400. This design allows the tiles to be soaked in the soaking box 200 without frequently moving the entire device, thereby improving the operating efficiency. The soaking base frame 100 is also provided with a positioning clamping assembly 500, which is used to control the fixation of the soaking sliding box 300 and is used in conjunction with the lifting rope assembly 400 to control the drying of the tiles in the soaking sliding box 300. The partition bracket assembly 700 allows the partition management of tiles in the soaking sliding box 300. Through the arrangement of the sliding cross bar 710, the partition fulcrum frame 720 and the partition telescopic rod 750, the orderly arrangement and storage of the tiles can be achieved. This partition management not only improves the soaking efficiency, but also facilitates the subsequent removal and transfer of tiles. The water volume soaking control assembly realizes the precise control of the soaking water level.
[0035] Preferably, two structural designs of the lifting rope assembly 400 are provided, as follows:
[0036] The first structure is as follows: the lifting rope assembly 400 includes a lifting frame 411 arranged on the positioning base frame 510, a stabilizing frame 412 is arranged on the top surface of the lifting frame 411, a lifting winch 413 is arranged on the stabilizing frame 412, and a connecting hinge rope connected to the immersion sliding box 300 is arranged on the lifting winch 413.
[0037] Preferably, the lifting winches 413 are provided in four groups and are respectively connected to the four side walls of the immersion sliding box 300 .
[0038] The second structure is as follows: the lifting rope assembly 400 includes guide frames 421 respectively arranged on both sides of the soaking box 200, and the guide frames 421 are provided with guide wheels 422, and the soaking base frame 100 is symmetrically provided with two groups of rope winches 423, and the two groups of rope winches 423 are respectively located on both sides of the soaking box 200;
[0039] The rope winch 423 is provided with a lifting rope, one end of which is fixed in the rope winch 423, and the other end of which is connected to one side of the immersion sliding box 300 via the guide wheel 422. The positioning clamping assembly 500 is arranged at one end of the immersion box 200.
[0040] Specifically, the lifting rope assembly 400 has two structural forms. In the first structure, the soaking sliding box 300 is lifted and lowered by the lifting winch 413 and the connecting rope on the lifting frame 411, and multiple groups of winches are provided to ensure the stability and balance of the lifting process. The second structure uses a guide frame 421 and a guide wheel 422, in conjunction with the lifting winch 413 and the lifting rope on both sides of the soaking base frame 100, to achieve lifting and lowering control of the soaking sliding box 300.
[0041] Furthermore, the positioning and clamping assembly 500 includes a positioning base 510 arranged on the immersion base 100 and cooperating with the lifting rope assembly 400, a clamping base 520 is arranged on the positioning base 510, two clamping arms 530 are symmetrically arranged on the clamping base 520, a synchronous driving unit 540 cooperating with the two clamping arms 530 is arranged on the clamping base 520, and a limiting frame 550 cooperating with the immersion sliding box 300 is arranged on the clamping base 520.
[0042] Furthermore, the clamping base frame 520 is provided with a lifting unit 560 that is slidably matched with the clamping base frame 520, and the synchronous driving unit 540 includes a horizontal frame 541 provided on the clamping base frame 520, and a horizontal moving groove 542 is opened on the horizontal frame 541, and a translation groove that is matched with the horizontal moving groove 542 is provided on the clamping base frame 520;
[0043] A driving frame 543 which is vertically arranged on the horizontal frame 541 is horizontally arranged on the clamping base frame 520, a driving screw 544 is arranged on the driving frame 543, a driving motor which cooperates with the driving screw 544 is arranged on the driving frame 543, a driving bracket 545 which cooperates with the driving screw 544 is arranged on the driving frame 543, a driving connecting rod 546 is symmetrically arranged on the driving bracket 545, two groups of connecting frames 547 which are connected with the clamping arm 530 are symmetrically arranged in the horizontal movable groove 542, and the connecting frames 547 are hingedly connected with the driving connecting rod 546.
[0044] Specifically, the lifting unit 560 can be configured as a hydraulic rod, a hydraulic cylinder, or a linear screw linear drive member.
[0045] Specifically, the positioning clamping assembly 500 plays a role in fixing and positioning during the lifting and lowering process of the soaking sliding box 300. It includes a positioning base frame 510, a clamping base frame 520, a clamping arm 530 and a synchronous driving unit 540. The synchronous driving unit 540 drives the clamping arm 530 to clamp and fix the soaking sliding box 300 through the horizontal moving groove 542 on the horizontal frame 541, the driving screw 544 on the driving frame 543 and the driving motor. The lifting unit 560 enables the clamping base frame 520 to perform lifting and lowering actions along a specific trajectory, ensuring the smooth and accurate positioning of the soaking sliding box 300 during the lifting process.
[0046] Preferably, the soaking base frame 100 is provided with traveling wheels.
[0047] Furthermore, shock-absorbing arms 310 are provided on the four side walls of the immersion sliding box 300, and sliding wheels 320 that slide with the immersion box 200 are provided at the telescopic ends of the shock-absorbing arms 310. A shock-absorbing plate 330 is provided directly below the immersion sliding box 300, and a plurality of connecting shock-absorbing parts 340 that cooperate with the immersion sliding box 300 are provided on the shock-absorbing plate 330; during soaking, the shock-absorbing plate 330 contacts the bottom of the immersion box 200.
[0048] Specifically, in order to further improve the stability and shock absorption effect of the device operation, the soaking sliding box 300 is provided with a shock absorbing arm 310 and a sliding wheel 320 around it, so that the impact force can be effectively reduced during the sliding process. At the same time, a shock absorbing plate 330 and a connecting shock absorbing member 340 are added below the soaking sliding box 300, so that the soaking sliding box 300 can gently contact the bottom of the soaking box 200 during the descent process to avoid hard impact.
[0049] Further, the partition bracket assembly 700 includes sliding cross bars 710 respectively arranged at both sides of the immersion sliding box 300, and a plurality of partition support frames 720 are evenly arranged on the sliding cross bar 710 along the length direction of the sliding cross bar 710, and the partition support frames 720 are provided with sliding grooves that cooperate with the sliding cross bar 710;
[0050] The partition support frame 720 is provided with a positioning screw 730 that cooperates with the sliding cross bar 710, and the partition support frame 720 is provided with a vertical sliding frame 740 located in the immersion sliding box 300, and a partition telescopic rod 750 is provided between the two vertical sliding frames 740, and partition sliding U blocks 760 that slide and cooperate with the vertical sliding frames 740 are provided at both ends of the partition telescopic rod 750.
[0051] Specifically, the interior of the immersion sliding box 300 is designed with a partition bracket assembly 700, which is composed of a sliding cross bar 710, a partition fulcrum frame 720, a sliding groove, a positioning screw 730, a partition telescopic rod 750 and a partition sliding U block 760. The immersion area can be flexibly divided according to the specifications and quantity of the tiles, thereby realizing the partitioned immersion of the tiles to meet different engineering requirements.
[0052] Furthermore, the water volume immersion control component includes a water volume barrel 610 arranged on the immersion base frame 100, and the water volume barrel 610 is provided with a water volume hose connected to the immersion box 200, and the water volume barrel 610 is provided with a water pump that cooperates with the water volume hose.
[0053] Specifically, the water immersion control component includes a water volume barrel 610, a water volume hose, a water pump, etc., which are arranged on the immersion base frame 100. The water in the water volume barrel 610 is pumped into the immersion box 200 by the water pump to achieve precise control and replenishment of the immersion water level.
[0054] In general, the tiles are first placed in different areas of the sliding box in batches, and then the sliding box is moved down into the soaking box 200 for soaking. During the soaking process, the water level can be controlled by the water volume control component. After the soaking is completed, the sliding box is raised to drain excess water. The lifting, positioning, partitioning and buffering are all automatically completed by the corresponding components, which is simple to operate and improves the soaking efficiency and quality.
[0055] Technical features not described in the present invention can be achieved through or by adopting existing technologies, and will not be elaborated here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
Claims
1. A tile immersion treatment device, characterized in that: The invention comprises a soaking base frame (100), a soaking box (200) being arranged on the soaking base frame (100), a soaking sliding box (300) being arranged in the soaking box (200) and being slidably matched with the soaking sliding box (200), a lifting rope assembly (400) being arranged on the soaking base frame (100) and being matched with the soaking sliding box (300), and a positioning clamping assembly (500) being arranged on the soaking base frame (100) and being matched with the lifting rope assembly (400) and being used to fix the soaking sliding box (300); The soaking sliding box (300) is provided with a water permeable hole that cooperates with the soaking box (200), the soaking base frame (100) is provided with a water soaking control component that cooperates with the soaking box (200), the bottom end of the soaking box (200) is provided with an output notch, and the soaking sliding box (300) is provided with a plurality of partition bracket components (700) for partitioning tiles.
2. A tile immersion treatment device as claimed in claim 1, characterized in that: The positioning and clamping assembly (500) comprises a positioning frame (510) arranged on the soaking frame (100) and cooperating with the lifting rope assembly (400); a clamping frame (520) is arranged on the positioning frame (510); two clamping arms (530) are symmetrically arranged on the clamping frame (520); a synchronous driving unit (540) cooperating with the two clamping arms (530) is arranged on the clamping frame (520); and a limiting frame (550) cooperating with the soaking sliding box (300) is arranged on the clamping frame (520).
3. A tile soaking treatment device as claimed in claim 2, characterized in that: The clamping base (520) is provided with a lifting unit (560) that is slidably matched with the clamping base (520); the synchronous driving unit (540) comprises a horizontal frame (541) that is provided on the clamping base (520); a horizontal moving groove (542) is provided on the horizontal frame (541); and a translation groove that is matched with the horizontal moving groove (542) is provided on the clamping base (520); A driving frame (543) is horizontally arranged on the clamping base frame (520) and is vertically arranged with respect to the horizontal frame (541); a driving screw rod (544) is arranged on the driving frame (543); a driving motor cooperating with the driving screw rod (544) is arranged on the driving frame (543); a driving bracket (545) cooperating with the driving screw rod (544) is arranged on the driving frame (543); a driving connecting rod (546) is symmetrically arranged on the driving bracket (545); two groups of connecting frames (547) connected with the clamping arm (530) are symmetrically arranged in the horizontal movable groove (542); and the connecting frames (547) are hingedly connected with the driving connecting rod (546).
4. A tile soaking treatment device as claimed in claim 2, characterized in that: The lifting rope assembly (400) comprises a lifting frame (411) arranged on the positioning base frame (510), a stabilizing frame (412) being arranged on the top surface of the lifting frame (411), a lifting winch (413) being arranged on the stabilizing frame (412), and a connecting hinge rope connected to the soaking sliding box (300) being arranged on the lifting winch (413).
5. A tile soaking treatment device as claimed in claim 1, characterized in that: The lifting rope assembly (400) comprises guide frames (421) respectively arranged on both sides of the soaking box (200), the guide frames (421) being provided with guide wheels (422), the soaking base frame (100) being symmetrically provided with two groups of rope winches (423), the two groups of rope winches (423) being respectively located on both sides of the soaking box (200); The rope winch (423) is provided with a lifting rope, one end of which is fixed in the rope winch (423), and the other end of which is connected to one side of the soaking sliding box (300) via the guide wheel (422). The positioning clamping assembly (500) is provided at one end of the soaking box (200).
6. A tile soaking treatment device as claimed in claim 1, characterized in that: Shock-absorbing arms (310) are arranged on the four side walls of the soaking sliding box (300); sliding wheels (320) that are slidably matched with the soaking box (200) are arranged at the telescopic ends of the shock-absorbing arms (310); a shock-absorbing plate (330) is arranged directly below the soaking sliding box (300); and a plurality of connecting shock-absorbing parts (340) that are matched with the soaking sliding box (300) are arranged on the shock-absorbing plate (330); during soaking, the shock-absorbing plate (330) is in contact with the bottom of the soaking box (200).
7. A tile soaking treatment device as claimed in claim 1, characterized in that: The partition bracket assembly (700) comprises sliding cross bars (710) respectively arranged at both sides of the soaking sliding box (300), a plurality of partition support frames (720) are evenly arranged on the sliding cross bar (710) along the length direction of the sliding cross bar (710), and the partition support frames (720) are provided with sliding grooves that cooperate with the sliding cross bar (710); The partition support frame (720) is provided with a positioning screw (730) that cooperates with the sliding cross bar (710), and the partition support frame (720) is provided with a vertical sliding frame (740) located in the soaking sliding box (300), and a partition telescopic rod (750) is provided between the two vertical sliding frames (740), and partition sliding U blocks (760) that slide and cooperate with the vertical sliding frames (740) are provided at both ends of the partition telescopic rod (750).
8. A tile soaking treatment device as claimed in claim 1, characterized in that: The water volume soaking control component comprises a water volume barrel (610) arranged on the soaking base frame (100), a water volume hose connected to the soaking box (200) is arranged in the water volume barrel (610), and a water pump cooperating with the water volume hose is arranged in the water volume barrel (610).