Pressure-adjustable roller tool
By using springs and compression spring rods with different elastic coefficients to adjust the roller pressure, the problem of uncontrollable pressure in the prior art is solved, and the precise adjustment of roller pressure and the improvement of tape adhesion quality are achieved.
Patent Information
- Application Number
- CN202421380420.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The pressure uncontrollable roller tooling in the prior art leads to uncontrollable tape pressure and uneven pressure output, resulting in poor pasting quality and degumming.
The adjustability of the roller pressure is achieved by using springs with different elastic coefficients and compression spring rods to adjust the roller pressure. The action of the spring causes the orientation plate, roller, and gear to move up or down as a whole. When the gear comes into contact with the locking needle, locking the locking needle can achieve the adjustment of force.
Accurate adjustment of roller pressure is achieved, the operation required for manual application of force is reduced, the loss and deviation of force value transmission is reduced, and the quality and consistency of tape pasting is improved.
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Figure CN222502324U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of roller tooling, and in particular to an adjustable pressure roller tooling. Background Art
[0002] With the development of modern industry, the demands for connection, fixation and sealing of various equipment, parts and structures are increasing. In many cases, traditional methods such as welding and bolt connection may not be applicable or may not be convenient and efficient enough.
[0003] Industrial tape is easy to operate and quick to use. It can be applied to surfaces of different shapes and materials. It can be used to fix circuits and shield electromagnetic interference in electronic equipment manufacturing; it can be used in the automotive industry for the assembly of body parts and the fixing of wiring harnesses; it can be used in the aerospace field to ensure the connection and sealing of some parts; it can also be used in building decoration, such as fixing insulation materials; in addition, some special-function industrial tapes, such as high-temperature-resistant tapes and anti-static tapes, meet the requirements of specific industrial environments and processes. In general, industrial tape pasting plays an important role in improving production efficiency, reducing costs, and ensuring product quality, and is an indispensable part of modern industrial production.
[0004] Before pasting industrial tape, make sure the surface to be pasted is clean, dry, free of oil and dust, etc., to improve the adhesion of the tape; then, cut the tape to the required length; when pasting, keep pressing the tape on the surface at a constant speed and steadily, and apply appropriate pressure while pasting, so as to enhance adhesion and eliminate bubbles; therefore, if you want to apply industrial tape well, you must apply appropriate pressure when pasting. Applying appropriate pressure has the following advantages:
[0005] 1. Enhance adhesion: Appropriate pressure can promote better contact and infiltration between the adhesive surface and the surface to be adhered, thereby improving the adhesion strength between the tape and the object and ensuring a firm adhesion;
[0006] 2. Remove bubbles: Applying pressure can help remove air bubbles that may exist between the adhesive surface and the adhesive surface, avoiding residual bubbles that affect the adhesive effect and the durability of the tape;
[0007] 3. Evenly distribute the adhesive layer: Spread the adhesive layer more evenly to ensure consistent adhesion in the entire pasting area and avoid poor local adhesion.
[0008] 4. Improve the tightness of the fit: The pressure makes the tape fit closely to the adherend, reducing the gap and enhancing the sealing performance or the stability of the connection.
[0009] Therefore, appropriate pressure is very important, but the prior art commonly uses ordinary uncontrollable pressure rollers, which leads to uncontrollable tape pressure, uneven pressure output, poor tape pasting quality, debonding, etc.
[0010] Some companies in the prior art have improved ordinary pressure-uncontrollable rollers to make the pressure adjustable. For example, in the prior art, an adjustable pressure roller tool with application number: 201920830798.0 discloses a technical solution, including a sleeve structure, both ends of which are open; a sliding portion, which is installed at a first end in the sleeve structure, and the sliding portion can slide axially along the sleeve structure and is restricted from escaping from the first end of the sleeve structure; a roller structure, which is installed on the sliding portion, and at least part of the effective structure of the roller protrudes from the sleeve structure; a pressure regulating structure, which is installed at the second end of the sleeve structure, and the pressure regulating structure The structure includes a pressure regulating cover and a pressure regulating part arranged toward the sliding plate, and the pressure regulating cover can drive the pressure regulating part to slide linearly along the axial direction of the sleeve structure to adjust the distance between the pressure regulating part and the sliding part; a plastic deformation reset device, whose elastic deformation force-bearing ends respectively abut against the pressure regulating part and the sliding part, and provide a reset power to push the sliding part toward the first end of the sleeve structure; a limit device, used to limit the extreme position of the sliding part shrinking into the sleeve structure; the utility model can adjust the force value, and after the force value is selected, the selected force value remains fixed when applied to the product to be tested, and at the same time, the utility model is flexible and light in use and can be applied in a wide range of applications.
[0011] However, this application has the following disadvantages:
[0012] 1. Complex structure; it contains many parts and complex connections, which makes manufacturing difficult, costly, and maintenance cumbersome;
[0013] 2. The adjustment accuracy depends on the operation: the pressure is adjusted by rotating the pressure regulating cover, and the accuracy may be difficult to control accurately. After adjusting the pressure regulating cover, the shell surface needs to give the roller 800 an upward thrust, so that the sliding part 400 moves upward to the limit block 900 and abuts against the lower surface of the limit block 900 to limit the displacement of the sliding part 400. That is, when the roller is used, manual force is still required to achieve the required pressure;
[0014] 3. There is loss in force transmission: When pressure is transmitted through a series of components through multiple components, there is a certain amount of force loss and deviation.
[0015] In summary, it is necessary to provide a new technical solution to solve the above technical problems. Utility Model Content
[0016] The present application provides an adjustable pressure roller tool, including a handle, one end of the handle is connected to a fixed plate, an inner side of the fixed plate is provided with a directional plate that can move up and down along the fixed plate, a connecting shaft is installed on the directional plate, a roller is provided on the outer side of the connecting shaft, gears are installed on both sides of the roller on the outer side of the connecting shaft, a locking needle cooperating with the gear and a positioning needle cooperating with the directional plate are provided on the fixed plate; a spring is installed in the handle, the lower part of the spring is connected to a compression spring rod, and the compression spring rod extends to the fixed plate.
[0017] As a preferred embodiment, the handle includes a fixing portion and a screwing portion, the fixing portion includes a fixing segment 1 and a fixing segment 2, the diameter of the fixing segment 1 is larger than the diameter of the fixing segment 2, and the outer side of the fixing segment 2 is provided with a screwing portion that cooperates with the fixing segment 2.
[0018] As a preferred solution, the outer side of the fixing section 2 is provided with an external thread, and the inner side of the screwing portion is provided with an internal thread matching the external thread.
[0019] As a preferred solution, a cavity is provided in the middle of the fixing part, and the cavity includes a through hole 1 cooperating with the spring and the compression spring rod, and a through hole 2 cooperating with the sleeve. A sleeve through hole is provided inside the sleeve for the compression spring rod to pass through. One end of the sleeve extends to the fixing plate and is connected to the fixing plate; the compression spring rod extends to the directional plate through the sleeve and is connected to the directional plate.
[0020] As a preferred solution, the directional plate is provided with a movable hole cooperating with the positioning needle.
[0021] As a preferred solution, the movable hole is a racetrack-shaped hole.
[0022] As a preferred solution, a locking needle adjustment hole cooperating with the locking needle is provided on the fixing plate.
[0023] As a preferred solution, the locking needle adjustment hole is a racetrack-shaped hole.
[0024] As a preferred embodiment, the sleeve includes sleeve section one, sleeve section two, and sleeve section three. The outer diameter of sleeve section one is greater than the outer diameter of sleeve section two, and the outer diameter of sleeve section two is greater than the outer diameter of sleeve section three. Sleeve section one is arranged in through hole two, and sleeve section two and sleeve section three are arranged in a fixed plate. The fixed plate is respectively provided with sleeve section two mounting holes and sleeve section three mounting holes which cooperate with sleeve section two and sleeve section three.
[0025] As a preferred solution, the compression spring rod includes a spring mounting section, and the lower part of the spring mounting section is sequentially provided with compression section one and compression section two, the diameter of compression section two is smaller than the diameter of compression section one, compression section one extends to the lower part of the fixed plate through through hole one and the sleeve through hole, and the directional plate is provided with a directional plate through hole that cooperates with compression section two.
[0026] The present application achieves the purpose of adjusting the roller pressure by using springs with different elastic coefficients and the compression amount of the compression spring; the action of the spring causes the directional plate, roller, and gear to move up or down as a whole. When moving down, the position of the locking pin is set in advance. Under the action of the spring, the directional plate, roller, and gear move down as a whole. When the gear contacts the locking pin, the locking pin can be locked to achieve force adjustment; at this time, the roller is pushed forward to roll over the industrial tape, so that the adhesive surface of the industrial tape is fully in contact with and infiltrated with the primer; when moving up, the roller is pushed upward, and the roller, gear, and directional plate move up as a whole. After moving to the appropriate position, the locking pin and the positioning needle can be locked. After locking, the roller is pushed forward to work; the present application has a simple structure and is easy to operate. After the adjustment is completed, the roller can be directly rolled without manual force application to the roller. There are fewer components for transmitting force, and the force loss and deviation are relatively small. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a structural diagram of the first angle of the present application;
[0028] Figure 2 This is a structural diagram of the second angle of the present application;
[0029] Figure 3 It is a structural schematic diagram of the fixing plate and the positioning plate of the present application;
[0030] Figure 4 It is a structural schematic diagram of the screwing part of the present application;
[0031] Figure 5 It is a structural schematic diagram of the fixing part of the present application at an angle 1;
[0032] Figure 6 It is a structural schematic diagram of angle 2 of the fixing part of the present application;
[0033] Figure 7 This application Figure 6 A cross-sectional view of
[0034] Figure 8 It is a schematic diagram of the overall structure of the spring, compression spring rod and sleeve of the present application;
[0035] Fig. 9 is a cross-sectional view of the fixing plate of the present application;
[0036] Fig.10The connecting shaft, roller and gear of the present application are the overall schematic diagram;
[0037] Fig.11 It is a schematic diagram of the structure of the sleeve of the present application;
[0038] Fig.12 is a schematic structural diagram of a compression spring rod of the present application;
[0039] 1. Handle; 2. Fixed plate; 3. Fixed plate horizontal plate; 4. Fixed plate longitudinal plate; 5. Transition arc; 6. Oriented plate; 7. Oriented plate horizontal plate; 8. Oriented plate longitudinal plate; 9. Connecting shaft; 10. Screw; 11. Roller; 12. Gear; 13. Locking needle; 14. Positioning needle; 15. Spring; 16. Compression spring rod; 17. Fixed part; 18. Screwing part; 19. Fixed section one; 20. Fixed section two; 21. Through hole one; 22. Sleeve; 23. Blind hole; 24. Moving hole; 25. Locking needle adjustment hole; 26. Sleeve one; 27. Sleeve two; 28. Sleeve three; 29. Sleeve two mounting hole; 30. Sleeve three mounting hole; 31. Spring mounting section; 32. Compression section one; 33. Compression section two; 34. Oriented plate through hole; 35. Through hole two. DETAILED DESCRIPTION
[0040] The following is combined with Figure 1 To Attachment Fig.12 The specific implementation of the utility model is described in detail. It should be noted that the specific implementation described here is only used to illustrate and explain the utility model, and is not used to limit the utility model.
[0041] Embodiment 1:
[0042] The present embodiment provides an adjustable pressure roller tool, comprising a handle 1, a fixed plate 2 is arranged at one end of the handle 1, the fixed plate 2 comprises a fixed plate transverse plate 3, fixed plate longitudinal plates 4 are arranged on both sides of the fixed plate transverse plate 3, preferably, the fixed plate transverse plate 3 and the fixed plate longitudinal plates 4 are integrally formed, and the whole is "U"-shaped, and a transition arc 5 is arranged between the fixed plate transverse plate 3 and the fixed plate longitudinal plates 4; an oriented plate 6 which can move up and down along the fixed plate 2 is arranged on the inner side of the fixed plate 2, the oriented plate 6 comprises an oriented plate transverse plate 7, oriented plate longitudinal plates 8 are arranged on both sides of the oriented plate transverse plate 7, preferably, the oriented plate transverse plate 7 and the oriented plate longitudinal plates 8 are integrally formed, and the whole is "U"-shaped, and a transition arc 5 is arranged between the oriented plate transverse plate 7 and the oriented plate longitudinal plates 8; A connecting shaft 9, both sides of which are connected to the two ends of the directional plate 6 by screws 10, etc. Specifically, both sides of the connecting shaft 9 are connected to the two directional plate longitudinal plates 8 by screws 10; a roller 11 is arranged on the outer side of the connecting shaft 9, and the roller 11 rotates along the connecting shaft 9. Gears 12 are installed on both sides of the roller 11 on the outer side of the connecting shaft 9. A locking needle 13 cooperating with the gear 12 and a positioning needle 14 cooperating with the directional plate 6 are respectively arranged on the two fixed plate longitudinal plates 4 of the fixed plate 2; when the gear 12 contacts the locking needle 13, the locking needle 13 jams the gear 12 so that it cannot continue to rotate, and the roller 11 can be directly rotated for use; a spring 15 is installed in the handle 1, and a compression spring rod 16 is connected to the lower part of the spring 15, and the compression spring rod 16 extends to the directional plate 6.
[0043] The application installs a spring 15 with the required elastic coefficient. Under the action of the spring force, the directional plate 6, roller 11, and gear 12 are pushed downward as a whole. When the gear 12 contacts the locking needle 13, the locking positioning needle 14 can achieve force adjustment. At this time, the roller 11 is pushed forward to roll the industrial tape, so that the adhesive surface of the industrial tape is fully in contact with and infiltrated with the primer; when the compression amount of the spring 15 needs to be adjusted, the roller 11 is pushed upward, and the roller 11, gear 12, and directional plate 6 are moved upward as a whole. After moving to the appropriate position, the locking needle 13 and the positioning needle 14 can be locked. After locking is completed, the roller 11 is pushed forward to work; it should be noted that whether the roller 11 moves up or down, it is necessary to ensure that it can contact the working surface.
[0044] Embodiment 2:
[0045] This embodiment specifically describes the structure of the handle 1, specifically:
[0046] The handle 1 includes a fixing portion 17 and a screwing portion 18, the fixing portion 17 includes a fixing segment 19 and a fixing segment 20, the diameter of the fixing segment 19 is larger than the diameter of the fixing segment 20, the outer side of the fixing segment 20 is provided with a screwing portion 18 that cooperates therewith, preferably, in order to facilitate cooperation, the outer side of the fixing segment 20 is provided with an external thread, and the inner side of the screwing portion 18 is provided with an internal thread that cooperates with the external thread, and the fixing portion 17 and the screwing portion 18 are installed and separated by the thread.
[0047] A cavity is provided in the middle of the fixing portion 17, and the cavity includes a through hole 21 cooperating with the spring 15 and the compression spring rod 16, and a through hole 35 cooperating with the sleeve 22, and the diameter of the through hole 35 is larger than the diameter of the through hole 21; a blind hole 23 cooperating with the spring 15 is provided on the inner side of the screwing portion 18, and a sleeve through hole for the compression spring rod 16 to pass through is provided inside the sleeve 22, and one end of the sleeve 22 extends to the fixing plate 2 and is connected with the fixing plate 2; the compression spring rod 16 extends to the directional plate 6 through the sleeve 22 and is connected with the directional plate 6; the directional plate 6 is pushed by the compression spring rod 16 and moves upward along the fixing plate 2.
[0048] The directional plate 6 is provided with a movable hole 24 that cooperates with the positioning needle 14, and preferably, the movable hole 24 is a runway-shaped hole; the fixed plate 2 is provided with a locking needle adjustment hole 25 that cooperates with the locking needle 13, and preferably, the locking needle adjustment hole 25 is a runway-shaped hole; the locking needle 13 can be in the form of a bolt plus a nut, or in a fixed form. When the fixed form is adopted, there is no need to design a runway-shaped hole, and the technicians can set it according to the specific situation; in this state, the compression amount of the spring is usually not adjusted; when the bolt plus a nut is adopted, after the locking needle 13 is moved to a suitable position, the locking nut can be tightened. Specifically, when the spring 15 needs to be adjusted When the compression amount is reached, the roller 11 is pushed upward, and the roller 11, gear 12, and directional plate 6 move upward as a whole. After moving to the appropriate position, the locking pin 13 and the positioning needle 14 can be locked. After locking is completed, the roller 11 is pushed to work; it should be noted that even if the roller 11 moves up or down, it is necessary to ensure that it can contact the working surface; the position of the locking pin 13 can also be pre-adjusted according to the spring coefficient. Under the action of the spring force, the directional plate 6, gear 12, and roller 11 move downward as a whole. When the gear 12 contacts the locking pin 13, the positioning needle 14 is locked to complete the adjustment. At this time, the roller 11 can be pushed. During use, there is no need to apply pressure to the roller.
[0049] Embodiment three:
[0050] This embodiment describes the specific structure of the sleeve 22 and the compression spring rod 16, specifically:
[0051] The sleeve 22 includes a sleeve section 1 26, a sleeve section 27, and a sleeve section 3 28. The outer diameters of the sleeve section 1 26, the sleeve section 27, and the sleeve section 3 28 increase successively. The sleeve section 1 26 is arranged in the second through hole 35, and the sleeve section 27 and the sleeve section 3 28 are arranged in the fixed plate 2. The fixed plate cross plate 3 is provided with a sleeve section 2 mounting hole 29 and a sleeve section 3 mounting hole 30 that cooperate with the sleeve section 27 and the sleeve section 3 28.
[0052] The compression spring rod 16 includes a spring mounting section 31, one end of the spring 15 contacts the spring mounting section 31, and the other end of the spring 15 contacts the blind hole 23 on the inner side of the screwing portion 18; the lower part of the spring mounting section 31 is sequentially provided with a compression section 1 32 and a compression section 2 33, the diameter of the compression section 2 33 is smaller than the diameter of the compression section 1 32, the compression section 1 32 extends to the lower part of the fixed plate 2 through the through hole 1 21 and the sleeve through hole, and the directional plate 6 is provided with an directional plate through hole 34 that cooperates with the compression section 2 33.
[0053] The present application achieves the purpose of adjusting the pressure of the roller 11 by changing the elastic coefficient of the spring and the compression amount of the compression spring; the action of the spring 15 causes the directional plate 6, the gear 12, and the roller 11 to move up or down as a whole. Taking the locking needle 13 set in advance and the directional plate 6, the gear 12, and the roller 11 moving downward as a whole as an example, when the gear 12 contacts the locking needle 13, the locking positioning needle 14 can achieve force adjustment. At this time, the roller 11 is pushed forward to roll the industrial tape, so that the adhesive surface of the industrial tape is fully in contact with and infiltrated with the primer; the present application has a simple structure and is easy to operate. After the adjustment is completed, the roller 11 can be directly rolled without the need for manual force application to the roller 11. There are fewer components for transmitting force, and the force loss and deviation are relatively small.
[0054] The above-mentioned devices, connection relationships, etc. that are not specifically described belong to the prior art and will not be described in detail in the present utility model.
[0055] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art, and the machinery, parts and equipment all adopt conventional models in the prior art.
[0056] The preferred embodiments of the present application are described in detail above in conjunction with the accompanying drawings; however, the present application is not limited to the specific details in the above embodiments. Within the technical concept of the present application, a variety of simple modifications can be made to the technical solution of the present application, and these simple modifications all fall within the protection scope of the present application.
[0057] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the various possible combinations of this application will not be described separately.
[0058] In addition, the various implementation modes of the present application may be arbitrarily combined, and as long as they do not violate the concept of the present application, they should also be regarded as the contents disclosed in the present application.
Claims
1. An adjustable pressure roller tool, comprising a handle (1), one end of the handle (1) being connected to a fixing plate (2), characterized in that: The inner side of the fixed plate (2) is provided with an oriented plate (6) which can move up and down along the fixed plate (2); a connecting shaft (9) is installed on the oriented plate (6); a roller (11) is installed on the outer side of the connecting shaft (9); gears (12) are installed on both sides of the roller (11) on the outer side of the connecting shaft (9); a locking needle (13) matched with the gear (12) and a positioning needle (14) matched with the oriented plate (6) are provided on the fixed plate (2); a spring (15) is installed in the handle (1); a compression spring rod (16) is connected to the lower part of the spring (15); and the compression spring rod (16) extends to the fixed plate (2).
2. The adjustable pressure roller tooling according to claim 1, characterized in that: The handle (1) comprises a fixing portion (17) and a screwing portion (18); the fixing portion (17) comprises a fixing section 1 (19) and a fixing section 2 (20); the diameter of the fixing section 1 (19) is larger than the diameter of the fixing section 2 (20); and the fixing section 2 (20) is provided with a screwing portion (18) on its outer side to cooperate with the fixing section 2 (20).
3. The adjustable pressure roller tooling according to claim 2, characterized in that: A cavity is provided in the middle of the fixing portion (17), the cavity comprising a through hole (21) cooperating with the spring (15) and the compression spring rod (16), and a through hole (35) cooperating with the sleeve (22); a sleeve through hole for the compression spring rod (16) to pass through is provided inside the sleeve (22); one end of the sleeve (22) extends to the fixing plate (2) and is communicated with the fixing plate (2); the compression spring rod (16) extends to the directional plate (6) through the sleeve (22) and is communicated with the directional plate (6).
4. The adjustable pressure roller tooling according to claim 1, characterized in that: The directional plate (6) is provided with a movable hole (24) that cooperates with the positioning needle (14).
5. The adjustable pressure roller tooling according to claim 1, characterized in that: The fixing plate (2) is provided with a locking needle adjustment hole (25) that cooperates with the locking needle (13).
6. The adjustable pressure roller tooling according to claim 3, characterized in that: The sleeve (22) comprises a first sleeve section (26), a second sleeve section (27) and a third sleeve section (28); the outer diameters of the first sleeve section (26), the second sleeve section (27) and the third sleeve section (28) increase in sequence; the first sleeve section (26) is arranged in the second through hole (35); the second sleeve section (27) and the third sleeve section (28) are arranged in the fixing plate (2); and the fixing plate (2) is provided with a second sleeve section mounting hole (29) and a third sleeve section mounting hole (30) which cooperate with the second sleeve section (27) and the third sleeve section (28), respectively.
7. The adjustable pressure roller tooling according to claim 1, characterized in that: The compression spring rod (16) comprises a spring mounting section (31), the lower part of which is provided with a compression section 1 (32) and a compression section 2 (33) in sequence, the diameter of the compression section 2 (33) being smaller than the diameter of the compression section 1 (32), the compression section 1 (32) extending to the lower part of the fixed plate (2) through a through hole 1 (21) and a sleeve through hole, and the directional plate (6) is provided with an directional plate through hole (34) cooperating with the compression section 2 (33).
Citation Information
Patent Citations
Adjustable pressure roller tool
CN210401046U