Cyclone double-flap valve
By using arc rack and drive mechanism in the flip valve to realize flip flip flip, and using soft rubber limit blocks and pressure gauge alarm system to monitor air tightness, the problem of air leakage caused by wear of the flip valve is solved, and the flip valve is realized. Timely feedback and maintenance are provided, and material conveying efficiency is improved.
Patent Information
- Application Number
- CN202421336338.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing flip valves are prone to air leakage due to wear during material transportation, and it is difficult to monitor and detect air leakage, which affects material conveying efficiency.
Design a cyclone tube double flip valve, using arc rack and drive mechanism to flip the flip, seal it with soft rubber limit block, and monitor the airtightness through the pressure gauge and alarm mechanism, alarm and remind it in time repair.
It effectively reduces air leakage caused by wear, and feedbacks immediately when air leakage occurs, facilitates maintenance, and improves material conveying efficiency and equipment service life.
Smart Images

Figure CN222502691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cyclone flap valves, in particular to a cyclone double flap valve. Background Art
[0002] During the use of the preheater feed pipe, in order to prevent air leakage in the feed pipe and avoid internal temperature loss, an air lock valve is generally used for sealing. The air lock valve can be divided into a one-way air lock valve and a two-way air lock valve. The one-way air lock valve is also called a check valve. Its main function is to prevent backflow in the air duct and maintain a stable air volume at the air supply port. It only allows gas to flow in one direction. When the gas flow direction changes, the valve will automatically close. The two-way air lock valve is mainly used for equipment with high sealing performance requirements or long pipelines to maintain the sealing performance of the equipment and reduce energy consumption.
[0003] For flap valves, the general performance requirements are good opening and closing, the ability to withstand high-temperature materials and high-temperature gases, the ability to ensure no cross-flow and leakage, and the ability to withstand a certain degree of rigidity. The operation of flap valves has been related to whether the cement plant can operate normally. At the same time, flap valves have a huge impact on the coal consumption and electricity consumption of the firing system and the cost of cement. Saving energy is the development trend of all cement equipment under the background of environmental protection and the key to energy saving and consumption reduction. Improving the use effect of flap valves is the research direction of the cement industry.
[0004] Chinese utility model patent: Publication number CN218761445U, discloses a micro-motion double flap valve, including a flap valve body and a gear body, wherein a flap body is rotatably mounted inside the flap valve body through a hinge body, a limit frame is fixedly mounted in the middle of the lower surface of the flap body, and one end of the limit frame facing away from the flap body passes through the flap valve body, and the inner side of the limit frame on the outer side of the flap valve body is grooved and provided with a rack, and the rack is meshed and connected with the gear body.
[0005] In the existing technology, when CN218761445U is in use, a limit frame is set and the limit frame is fixedly connected to the flap body. At the same time, a rack is set on the limit frame. When the gear body rotates, the flap body is opened by meshing with the gear body and the rack. When in use, the gear body can be rotated by shaking the handle, thereby achieving the effect of opening the flap valve at a small angle.
[0006] However, in actual use, due to the device in the prior art, when conveying materials, the opening and closing end surfaces of the flap are impacted by the materials for a long time, which makes it very easy to wear, and then air leakage will occur due to wear. At the same time, the existing flap valve is difficult to monitor the air leakage, which makes it difficult to detect when air leakage occurs, thus affecting the material conveying efficiency. Therefore, a cyclone double flap valve is needed to solve the above problem. Utility Model Content
[0007] The purpose of the utility model is to provide a cyclone double flap valve, which has the advantages of reducing air leakage caused by wear and can provide feedback immediately when air leakage occurs, thereby facilitating maintenance, thereby solving the problem in the prior art that the device has a large degree of wear during use and is difficult to detect after air leakage occurs.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cyclone double flap valve, comprising a connecting joint, wherein the upper and lower ends of the front side of the connecting joint are respectively provided with reserved grooves, the upper and lower ends of the back side of the connecting joint are both provided with reserved holes, the back side of the connecting joint below the two reserved holes is fixedly installed with a driving mechanism body, a limit block is movably inserted in the reserved groove, and also includes a pressure gauge body;
[0009] The pressure gauge body is embedded and installed at the upper and lower ends of one side of the connecting joint;
[0010] There are two pressure gauge bodies, and both pressure gauge bodies are electrically connected to the alarm mechanism body.
[0011] When using a cyclone double flap valve in the technical solution, the driving mechanism body is operated to rotate the arc-shaped rack, thereby realizing the flipping of the flap body, and after the flap body is flipped, the connecting joint can be used for material transportation. When used for a long time, the closed end of the flap body is severely worn, which will cause the air tightness of the connecting joint to decrease. At this time, since the limit block is made of soft rubber, the worn end of the flap body can be sealed by the limit block, thereby avoiding air leakage of the connecting joint. At the same time, when no material is conveyed, the air tightness can be monitored by a pressure gauge, and when air leakage occurs, the alarm mechanism body can be used to alarm, thereby reminding maintenance personnel to carry out timely maintenance.
[0012] Preferably, the cross section of the connecting joint adopts a rectangular structure design, flanges are fixedly installed at both upper and lower ends of the connecting joint, the top of the connecting joint is the discharge end, and the bottom of the connecting joint is the feed end.
[0013] The cross section of the connecting joint is designed with a rectangular structure, and flanges are fixedly installed at both ends of the connecting joint, so that the connecting joint can be connected and installed with the material conveying pipeline through the flange.
[0014] Preferably, the number of the reserved grooves is two, and a flap body is rotatably installed in the connecting section above the rear of the two reserved grooves.
[0015] The flap bodies are rotatably installed in the connecting joints slightly above the rear of the two reserved grooves, so that the connecting joints can be closed by the flap bodies.
[0016] Preferably, arc-shaped racks are fixedly mounted on the upper surfaces of the two flap bodies, and the ends of the two arc-shaped racks facing away from the flap bodies pass through the reserved holes respectively.
[0017] Arc racks are fixedly mounted on the upper surface of the flap body, and the ends of the two arc racks facing away from the flap body are passed through the reserved holes respectively, so that the arc racks can rotate, and when the arc racks rotate, the flap body can be driven to flip.
[0018] Preferably, a gear is installed on the driving mechanism body for transmission, and the gear on the driving mechanism body is meshed with the arc-shaped rack for transmission.
[0019] By installing a gear on the driving mechanism body and meshing the gear on the driving mechanism body with the arc-shaped rack for transmission, the flap body can be driven to flip in the connecting section through the driving mechanism body and the arc-shaped rack.
[0020] Preferably, the limit block is designed with a soft rubber material, the upper end surface of the limit block in the connecting joint is in contact with the flap body but not fixedly connected, a mounting plate is fixedly installed on the front of the limit block, and the mounting plate is fixedly installed on the front of the connecting joint by screws.
[0021] The limit block is designed with a soft rubber material, and the upper end surface of the limit block in the connecting joint is in contact with the flap body but not fixedly connected, and a mounting plate is fixedly installed on the front of the limit block. At the same time, the mounting plate is fixedly installed on the front of the connecting joint by screws, so that it is convenient to replace the limit block when it is severely worn.
[0022] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0023] The utility model sets a pressure gauge body and embeds the pressure gauge body into the upper and lower ends of one side of the connecting joint. At the same time, there are two pressure gauge bodies, and the two pressure gauge bodies are electrically connected to the alarm mechanism body. The driving mechanism body works to rotate the arc rack, thereby realizing the flipping of the flap body, and the connecting joint can be used for material transportation after the flap body is flipped. When used for a long time, the closed end of the flap body is seriously worn, which will cause the air tightness of the connecting joint to decrease. At this time, since the limit block is soft rubber, the worn end of the flap body can be sealed by the limit block, thereby avoiding air leakage of the connecting joint. At the same time, when material feeding is not carried out, the air tightness can be monitored by the pressure gauge, and when air leakage occurs, the alarm can be sounded by the alarm mechanism body, thereby reminding maintenance personnel to carry out timely maintenance, thereby achieving the effect of reducing air leakage caused by wear and providing feedback in the first time when air leakage occurs, thereby facilitating maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1This is a schematic diagram of the main structure of the utility model;
[0025] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0026] Figure 3 It is a rear view structural schematic diagram of the utility model;
[0027] Figure 4 It is a schematic diagram of the connecting joint structure of the utility model.
[0028] In the figure: 1. connecting joint; 2. mounting plate; 3. arc-shaped rack; 4. driving mechanism body; 5. flap body; 6. limit block; 7. pressure gauge body; 8. alarm mechanism body; 9. reserved hole; 10. reserved groove. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Example
[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model provides an embodiment: a cyclone double flap valve, comprising a connecting section (1), the connecting section (1) is provided with reserved grooves (1) at the upper and lower ends of the front side, the connecting section (1) is provided with reserved holes at the upper and lower ends of the back side, the back side of the connecting section (1) below the two reserved holes is fixedly mounted with a driving mechanism body, a limit block is movably inserted in the reserved groove (1), and also includes a pressure gauge body;
[0032] Specifically,
[0033] The pressure gauge body is embedded and installed at the upper and lower ends of one side of the connecting joint (1);
[0034] There are two pressure gauge bodies, and both pressure gauge bodies are electrically connected to the alarm mechanism body.
[0035] By setting a pressure gauge body, and embedding the pressure gauge body into the upper and lower ends of one side of the connecting joint (1), at the same time, there are two pressure gauge bodies, both of which are electrically connected to the alarm mechanism body, and the driving mechanism body works to rotate the arc rack, thereby realizing the flipping of the flap body, and after the flap body is flipped, the connecting joint 1 can be used for material transportation. In the case of long-term use, the closed end of the flap body is seriously worn, which will cause the air tightness of the connecting joint 1 to decrease. At this time, since the limit block is made of soft rubber, the worn end of the flap body can be sealed by the limit block, thereby avoiding air leakage of the connecting joint 1. At the same time, when no material is transported, the air tightness can be monitored by the pressure gauge, and when air leakage occurs, the alarm mechanism body can be used to alarm, thereby reminding maintenance personnel to carry out timely maintenance, thereby achieving the effect of reducing air leakage caused by wear and providing feedback in the first time when air leakage occurs, thereby facilitating maintenance.
[0036] Preferably, the cross section of the connecting joint (1) is designed with a rectangular structure, and flanges are fixedly installed at both the upper and lower ends of the connecting joint (1), the top of the connecting joint (1) is the discharge end, and the bottom of the connecting joint (1) is the feed end.
[0037] By adopting a rectangular structure design for the cross section of the connecting joint (1), and fixing flanges at both the upper and lower ends of the connecting joint (1), the connecting joint 1 can be connected and installed with the material conveying pipeline via the flanges.
[0038] Preferably, the number of the reserved grooves (1) is two, and a flap body is rotatably mounted in the connecting joint (1) located above and behind the two reserved grooves (1).
[0039] By rotatably installing a flap body in the connecting joint (1) above the rear of the two reserved grooves (1), the connecting joint 1 can be closed by the flap body.
[0040] Preferably, arc-shaped racks are fixedly mounted on the upper surfaces of the two flap bodies, and the ends of the two arc-shaped racks facing away from the flap bodies pass through the reserved holes respectively.
[0041] Arc racks are fixedly mounted on the upper surface of the flap body, and the ends of the two arc racks facing away from the flap body are passed through the reserved holes respectively, so that the arc racks can rotate, and when the arc racks rotate, the flap body can be driven to flip.
[0042] Preferably, a gear is installed on the driving mechanism body for transmission, and the gear on the driving mechanism body is meshed with the arc-shaped rack for transmission.
[0043] By installing a gear on the driving mechanism body and meshing the gear on the driving mechanism body with the arc-shaped rack for transmission, the flap body can be driven to flip in the connecting section 1 through the driving mechanism body and the arc-shaped rack.
[0044] Preferably, the limit block is designed with a soft rubber material, the upper end surface of the limit block in the connecting joint (1) contacts the flap body but is not fixedly connected, and a mounting plate is fixedly installed on the front of the limit block, and the mounting plate is fixedly installed on the front of the connecting joint (1) by screws.
[0045] By designing the limit block to be made of soft rubber material, and making the upper end surface of the limit block in the connecting joint (1) contact with the flap body but not fixedly connected, and fixing a mounting plate on the front of the limit block, and fixing the mounting plate on the front of the connecting joint (1) by screws, it is convenient to replace the limit block when it is seriously worn.
[0046] When the utility model is used, the driving mechanism body works to rotate the arc-shaped rack, thereby realizing the flipping of the flap body, and after the flap body is flipped, the connecting joint 1 can be used for conveying materials. When used for a long time, the closed end of the flap body is seriously worn, which will cause the air tightness of the connecting joint 1 to decrease. At this time, since the limit block is made of soft rubber, the worn end of the flap body can be sealed by the limit block, thereby avoiding air leakage of the connecting joint 1. At the same time, when no material is conveyed, the air tightness can be monitored by a pressure gauge, and when air leakage occurs, the alarm can be given by the alarm mechanism body, thereby reminding maintenance personnel to carry out timely maintenance.
[0047] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A cyclone double flap valve, comprising a connecting joint (1), wherein the connecting joint (1) is provided with reserved grooves (10) at the upper and lower ends of the front side, and the connecting joint (1) is provided with reserved holes (9) at the upper and lower ends of the back side, and a driving mechanism body (4) is fixedly installed on the back side of the connecting joint (1) below the two reserved holes (9), and a limit block (6) is movably inserted in the reserved groove (10), characterized in that: Also includes: The pressure gauge body (7) is embedded and installed at the upper and lower ends of one side of the connecting joint (1); There are two pressure gauge bodies (7), and both pressure gauge bodies (7) are electrically connected to the alarm mechanism body (8).
2. A cyclone double flap valve according to claim 1, characterized in that: The cross section of the connecting joint (1) is designed with a rectangular structure. Flanges are fixedly installed at both the upper and lower ends of the connecting joint (1). The top of the connecting joint (1) is the discharge end, and the bottom of the connecting joint (1) is the feed end.
3. A cyclone double flap valve according to claim 1, characterized in that: The number of the reserved grooves (10) is two, and a flap body (5) is rotatably mounted in the connecting joint (1) slightly above the rear of the two reserved grooves (10).
4. A cyclone double flap valve according to claim 3, characterized in that: Arc-shaped racks (3) are fixedly mounted on the upper surfaces of the two flap bodies (5), and the ends of the two arc-shaped racks (3) facing away from the flap body (5) respectively pass through the reserved holes (9).
5. The cyclone double flap valve according to claim 1, characterized in that: A gear is installed on the driving mechanism body (4) for transmission, and the gear on the driving mechanism body (4) is meshed with the arc-shaped rack (3) for transmission.
6. A cyclone double flap valve according to claim 1, characterized in that: The limit block (6) is made of soft rubber material. The upper end surface of the limit block (6) in the connecting joint (1) contacts the flap body (5) but is not fixedly connected. A mounting plate (2) is fixedly mounted on the front of the limit block (6). The mounting plate (2) is fixedly mounted on the front of the connecting joint (1) by screws.
Citation Information
Patent Citations
Micro-motion double-flap valve
CN218761445U